KT-1000 - Compressor Prebena - Free user manual and instructions
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USER MANUAL KT-1000 Prebena
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3D rendered cylindrical object with green and black coloring, no visible text or symbolstext_image
Yellow triangular warning sign with black exclamation mark symbolWARNUNG
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Yellow triangular warning sign with black exclamation mark symbolVORSICHT
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Yellow triangular warning sign with black smoke and explosion symbol, indicating hazardous or hazardous materialWARNUNG
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Warning sign depicting a collapse with explosion and flame symbolWARNUNG
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Yellow triangular warning sign with black exclamation mark symbolWARNUNG
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Yellow triangular warning sign with black exclamation mark symbolVORSICHT
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Yellow triangular warning sign with black exclamation mark symbolVORSICHT
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Yellow triangular warning sign with a black silhouette of a falling object and explosion sparksWARNUNG
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Warning sign depicting a collision with explosion, indicating hazardous materialWARNUNG
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Yellow triangular warning sign with black exclamation mark symbolVORSICHT
These operating instructions will help you with the
- intended,
- safe and
- cost-effective
use of the KT-1000 cartridge, referred to as the "cartridge" below.
We assume that each user of the cartridge knows how to deal with compressed air containers and compressed air-driven devices.
People who do not know how to do this must be instructed by an experienced user in the use of the cartridge.
Everyone who
- uses,
- fills,
- cleans or
• disposes of this cartridge
must have read and understood these operating instructions.
These operating instructions are considered a part of the product. Always keep these operating instructions with the cartridge. Pass the operating instructions along if you sell the cartridge or pass it on in another way.
Table of contents
Layout characteristics .... 4
General layout characteristics 4
Safety instruction attributes 4
Basic safety instructions....5
Intended use....5
To avoid explosion hazards....6
To avoid damage to the cartridge....6
Description....7
Scope of supply 7
Information on the KT-1000 cartridge 7
To use the cartridge 9
Check the condition....9
To connect the cartridge....9
To disconnect the cartridge from the device 10
Transporting and storing the cartridge....11
Servicing the cartridge....11
Cleaning the cartridge 11
Filling the cartridge 12
Having the cartridge tested 13
Repairing faults 14
Cartridge disposal 15
Technical specifications....15
KT-1000....15
Manufacturer's address 16
Warranty 17
Layout characteristics
General layout characteristics
Various elements in the operating instructions are marked with specific layout characteristics. This allows you to easily distinguish whether the elements are
normal text,
- lists or
▶ handling steps
that you are reading about.
These notes provide additional information, such as specific information on the cost-effective use of the cartridge.
Safety instruction attributes
All the safety instructions in these operating instructions are based on the same pattern. On the left, you will find a hazard symbol. To the right of it, you will see a signal word which indicates the severity of the danger. Under the signal word, you will find a description of the source of danger and instructions on how to avoid this danger.
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Yellow triangular warning sign with black exclamation mark symbolWARNING
Instructions with the word WARNING warn of hazards that can lead to potentially serious or even fatal injuries.
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Yellow triangular warning sign with black exclamation mark symbolCAUTION
Instructions with the word CAUTION warn of hazards that can potentially lead to slight to moderate injuries, or to property or environmental damage.
Basic safety instructions
When using the cartridge, observe and follow all the warnings and instructions in these operating instructions and those on the cartridge. The included Declaration of Conformity is an element of these operating instructions.
Intended use
The cartridges are to be used exclusively to supply compressed air to those PREBENA devices in whose operating instructions this type of cartridge is expressly specified. Use with other devices is permitted only after consultation with the manufacturer. Intended use also includes compliance with the accident prevention regulations and the statutory regulations and standards in force at the site of use. Any other use is not considered intended use and can result in material damage or even personal injury.
In particular, unintended use constitutes operation
• with non-approved devices,
• with oxygen or other flammable gases or gas mixtures or
- by people with no knowledge of the use of compressed air tanks and compressed air-driven devices.
PREBENA WILFRIED BORNEMANN GMBH & CO. KG accepts no liability for any damage or injuries resulting from any such improper or unintended use.
To avoid explosion hazards
- Fill the cartridges only with PREBENA PKT series compressors.
- Only fill the cartridge with compressed air.
- Only fill the cartridge up to the maximum filling pressure of 300 bar.
- Do not use or fill any faulty or damaged cartridges.
- Do not expose the cartridge to any temperature above 60 °C or to direct sunlight.
- Separate the cartridge from the tool every time before transport.
- Keep the cartridge out of reach of children and other unauthorized persons.
- Do not use a cartridge whose last periodic inspection was more than 10 years ago.
To avoid damage to the cartridge
- Never open the cartridge. Always leave repairs to qualified specialists.
- Do not use the cartridge if it has been dropped or is damaged. Have the cartridge inspected by qualified specialists before putting it into use again.
- Prevent contact of the cartridge with the following substances:
- aggressive solvents
- fuels and lubricants
- acids
- cleaning agents
- chemicals of all types.
Description
Scope of supply
The cartridge is delivered in a Systainer plastic case for five cartridges (KT-1000-SY), or with the device. Included in the scope of supply are protective caps for the valves of the cartridges, the operating instructions, and the Declaration of Conformity.
Information on the KT-1000 cartridge
The following important information is provided on the cartridge:
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M16 D WELZ h LXXXXXX PREBENA π 1637 PW300 PH450BAR 0,615KG V 0,36 L EN ISO 9809-1 XXXX/XX(W)XXXX 1002 AIR KT-1000No. Explanation
1 Thread
2 Country of manufacture
3 Company name (manufacturer)
4 Logo
5 Serial number
6 Company name
7 Pi identification
8 Approval office
| 9 | Hazardous goods label |
| 10 | Air cartridges label |
| 11 | Filling pressure |
| 12 | Test pressure |
| 13 | Empty weight |
| 14 | Volume |
| 15 | EN standard |
| 16 | Acceptance date |
| 17 | Factory acceptance |
| 18 | Recurring inspection date |
| 19 | UN no. |
| 20 | Type of gas |
▶ Do not remove or cover the information on the cartridge.
To use the cartridge
Check the condition
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Warning sign depicting a broken object with explosion and flame symbolWARNING
There is a risk of explosion when operating a damaged cartridge.
▶ Check the condition of the cartridge before each connection.
▶ Connect the cartridge only if it is in good condition.
▶ Check the following points in particular:
- The valve must not be damaged or dirty or loose fitting.
- The cartridge must not show any outer signs of damage, such as dents.
- The last periodic inspection of the cartridge must not have been more than ten years ago.
- The useful service life of the cartridge must not be exceeded.
▶ Do not connect a damaged cartridge to a device.
▶ Have a damaged cartridge repaired by PREBENA qualified personnel before connecting it.
To connect the cartridge
▶ Take the cartridge out of the transport case.
▶ Keep the transport case for transporting the cartridge.
The transport of the cartridge is only permitted in the transport case.
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Yellow triangular warning sign with black explosion symbol and explosion sparksWARNING
There is a risk of an explosion if the maximum operating pressure is exceeded (see operating instructions for the tacker).
▶ If this case, immediately disconnect the cartridge from the device.
▶ Unscrew the cap from the valve.
▶ Check the valve for debris and dirt.
▶ Clean the valve if necessary (see Page 12).
▶ Check the condition of the cartridge (see Page 9).
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Yellow triangular warning sign with black exclamation mark symbolWARNING
Operating the cartridge with unsuitable devices can cause damage to the cartridge and the devices.
▶ Only connect the cartridge to manufacturer-approved devices.
▶ Screw the cartridge finger-tight into the thread on the connecting thread of the tool.
▶ Lubricate the connecting thread every time before using the tool.
To disconnect the cartridge from the device
After operation or after extended downtime periods, carry out the steps described below:
▶ Unscrew the cartridge from the connecting thread.
▶ Pull the cartridge towards the back out of the holders for the device.
▶ Screw the cap on the valve of the cartridge.
- Keep the cartridge protected against impacts and shocks in the included transport case.
Transporting and storing the cartridge
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Yellow triangular warning sign with black exclamation mark symbolCAUTION
Damage possible by chemicals or impacts.
▶ Transport and store the cartridge so that it is protected against impacts.
▶ Transport and store the cartridge so that it is protected from chemicals.
▶ Leave some pressure in the cartridge (2-3 bar).
▶ Before storing or transporting, pack the cartridge in the transport case or a sturdy shipping carton.
▶ Transport the cartridge to the desired location.
- Store the cartridge at room temperature at a location that is dry and protected against dust.
The cartridge may only be shipped if it is in an empty state (residual pressure < 2 bar).
The cartridge may only be shipped with a filling pressure > 2 bar if it is marked correspondingly in accordance with the applicable ADR
Servicing the cartridge
The cartridge must be serviced only by persons who have the knowledge, skills and experience necessary to do so. All work not described here must be carried out by the manufacturer's aftersales service department or by the manufacturer.
Cleaning the cartridge
▶ Clean the valve and the outside of the cartridge and after every use.
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Yellow triangular warning sign with black exclamation mark symbolCAUTION
The cartridge may be damaged by improper cleaning agents.
▶ For cleaning, only use a cloth that is dry, slightly moistened or moistened with mild soap suds.
To remove light dirt from the cartridge housing, proceed as follows:
▶ Wipe off the cartridge with a cloth that is slightly moistened with mild soap suds.
▶ Then wipe off the cartridge with cloth that is slightly moistened with tap water.
▶ Finally wipe the housing dry with a soft, dry cloth.
To clean the valve, proceed as follows:
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Warning sign depicting a collision with explosion, featuring a black circular object and flame symbolWARNING
There is a risk of an explosion if the valve is damaged.
▶ Do not clean the valve with hard or sharp objects.
▶ Wipe off the outside of the valve with a cloth that is slightly moistened with mild soap suds.
▶ Then wipe off the outside of the valve with a cloth that is slightly moistened with tap water.
▶ Finally wipe the outside dry with a soft, dry cloth.
The cartridge is only to be cleaned with the described means.
▶ If you can not clean the cartridge as described, please send it to the manufacturer.
Filling the cartridge
The cartridge can be filled by using compressors of the PKT-FILLMASTER series, available as accessories, and adapter ET No. 00205801.
▶ During this process, follow the operating instructions for the compressor.
You can also buy a full cartridge with the exchange of an empty cartridge from your dealer.
Having the cartridge tested
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Warning sign depicting a collision with explosion, featuring a black bomb icon and flame symbolWARNING
There is a risk of an explosion with untested cartridges.
▶ Only use properly tested cartridges.
- The cartridge must be inspected at the intervals specified in the national regulations and every ten years by Prebena. This inspection must be documented on the cartridge label.
▶ Check the date of the last periodic test on the rating plate.
If the date is a decade or more ago, then proceed as follows:
Pack the cartridge in a sturdy shipping carton (see Page 11).
▶ Send the cartridge to PREBENA for testing.
Repairing faults
| Symptom | Possible cause | Corrective measure |
| Air escapes audibly from the tacker safety valve. | The operating pressure is too high, the tacker is damaged. | ▸ Disconnect the cartridge from the tacker (see Page 10).▸ Send the cartridge and the device via the dealer to PREBENA (see Page 16). |
| Air escapes audibly at the connection for the cartridge. | The cartridge has become loose because of vibrations. | ▸ Screw in the cartridge hand tight into the connector (see Page 9). |
| The seals at the connections for the cartridge are defective. | ▸ Connect a new cartridge (see Page 9).▸ Send the cartridge via the dealer to PREBENA (see Page 16).If the problem persists,▸ send the tacker via the dealer to PREBENA (see Page 16). | |
| Triggering is not possible. | The operating pressure is too low. | ▸ Connect a new cartridge (see Page 9). |
If the malfunction continues to persist, contact your dealer or the manufacturer (see Page 16).
Cartridge disposal
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Yellow triangular warning sign with black exclamation mark symbolCAUTION
Environmental damage if disposed of incorrectly.
▶ Clean the cartridge before disposal.
▶ Comply with the applicable regulations for oil disposal.
Do not, under any circumstances, dispose of the cartridge along with normal household waste.
▶ Send the cartridge to the manufacturer for disposal (see Page 16).
Technical specifications
KT-1000
| Length: | 271.5 mm |
| Diameter: | 50 mm |
| Packaging dimensions (L × W × H): | KT-1000-SY: 395 x 295 x 112 mm |
| Weight, empty cartridge: | 695 g |
| Weight, filled cartridge: | 800 kg |
| KT-3500-S weight, with transport case: | 5.62 kg |
| Contents: | 0.36 l compressed air |
| Maximum container air pressure: | 300 bar |
| Operating temperature: | -5 to +45 °C |
| Storage/transport temperature: | Room temperature, maximum 60 °C |
| Maximum service life: | Unlimited, if regular 10-year inspections are carried out |
Manufacturer's address
PREBENA
Starting from the date of the sale, PREBENA provides a 1 year warranty on the stated product under the following warranty terms. According to the PREBENA warranty, faults attributable to material or manufacturing faults will be repaired free of charge. Malfunctions or damage caused by improper use are not covered by the free of charge warranty.
Furthermore, only original PREBENA fasteners must be used; in case of non-observance, the product liability and thus warranty claims become void. The warranty does not cover wearing parts such as O-rings, etc. It shall be at the discretion of PREBENA to fulfil the warranty by replacement of the faulty part or by the supply of a new product. No further claims will be accepted.
In order to file a claim under the warranty, the completed warranty form with dealer's stamp and date of sale, or an invoice containing the dates and information required on the warranty form, must be enclosed with the product.
Shipping: The faulty device must be carefully packed so that it is resistant to breakage, the postage must be paid and the package sent to PREBENA.
Warranty form
Model name:
Date of purchase:
Dealer:
(Stamp)
