GYS Gysflash 107.24 CNT FV - Welding machine

Gysflash 107.24 CNT FV - Welding machine GYS - Free user manual and instructions

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Download the instructions for your Welding machine in PDF format for free! Find your manual Gysflash 107.24 CNT FV - GYS and take your electronic device back in hand. On this page are published all the documents necessary for the use of your device. Gysflash 107.24 CNT FV by GYS.

USER MANUAL Gysflash 107.24 CNT FV GYS

natural_image Technical line drawing of a mechanical device with heat exchangers and a central panel (no text or symbols)
FR02-15 / 100-104
EN16-29 / 100-104
DE30-43 / 100-104
ES44-57 / 100-104
RU58-71 / 100-104
NL72-86 / 100-104
IT87-100 / 100-104

GYSFLASH 107.24 CNT FV

INSTRUCTIONS DE SÉCURITÉ

GYS Gysflash 107.24 CNT FV - INSTRUCTIONS DE SÉCURITÉ - 1

GYS Gysflash 107.24 CNT FV - INSTRUCTIONS DE SÉCURITÉ - 2

text_image Diagram illustrating various electrical safety symbols and correct circuit conditions, including battery, eyeglasses, gloves, and circuit breakers.
text_image Auto - Detect 12.5v Charge
line | Stage | U | I | | ----------------- | ---- | ---- | | Analyse | 0% | 0% | | Récupération | 0% | 0% | | Test | 10% | 0% | | Désulfatation | 10% | 0% | | Charge | 20% | 0% | | Absorption | 20% | 0% | | Refresh (if option active) | 95% | 0% | | Maintien de charge | 100% | 0% |

Étape 1 : Analyse

line | Phase | U (voltage) | I (current) | | ------------------------- | ----------- | ----------- | | 12 | High | Low | | 5 | Medium | Low | | 6 | Low | Low |

Étape 1 : Analyse

natural_image Pure icon grid with magnifying glass and document symbol, no text or labels
natural_image Diagram of a mechanical clamp or spring with attached wires and a circular button (no text or symbols)

OK NOK NOK

GYS Gysflash 107.24 CNT FV - Étape 1 : Analyse - 1

natural_image Diagram of a mechanical or electrical component with curved and straight sections, no visible text or symbols

GYS Gysflash 107.24 CNT FV - Étape 1 : Analyse - 2

natural_image Diagram of a mechanical clamp or tool with curved and straight ends, no text or symbols present
text_image Icon set grid with document, upload, download, and upload icons in a row
text_image Multi-Charger OFF Master + 1 Slave Master + 2 Slaves Master + 3 Slaves

This manual contains safety and operating instructions. Please read it carefully before using the device for the first time and keep it for future reference. This machine should only be used for charging or power supply operations specified within the limits indicated on the machine and in the instruction manual. The operator must observe the safety precautions. In case of improper or unsafe use, the manufacturer cannot be held liable.

The device is destined to be used indoors. Must not be exposed to the rain.

This unit can be used by children aged 8 or over and by people with reduced physical, sensory or mental capabilities or lack of experience or knowledge, if they are properly monitored or if instructions for using the equipment have safely been read and potential risks understood. Children must not play with the product. Cleaning and maintenance should not be performed by an unsupervised child.

Do not use to charge domestic batteries or non rechargeable batteries.

Do not use the charger if the mains cable or plug is damaged.

Do not use the device if the charging cable appears to be damaged or assembled incorrectly in order to avoid any risk of short circuiting the battery.

Never use on a frozen or damaged battery.

Do not cover the device.

Do not place the unit near a heat source or expose to prolonged high temperatures (above 60^ C).

Do not obstruct the cooling vents.

The operating mode of the automatic charger and the restrictions applicable to its use are explained later in this manual.

GYS Gysflash 107.24 CNT FV - Étape 1 : Analyse - 3

Fire and explosion risks!

  • A battery can emit explosive gases when on charge.
  • During the charge, the battery must be placed in a well ventilated area.
  • Avoid flames and sparks.
  • Protect the electrical contact surfaces of the battery against short circuits.

Do not leave a charging battery unattended for a long time.

GYS Gysflash 107.24 CNT FV - Fire and explosion risks! - 1

Risk of acid dispersion!

GYS Gysflash 107.24 CNT FV - Risk of acid dispersion! - 1

GYS Gysflash 107.24 CNT FV - Risk of acid dispersion! - 2

- Wear protective goggles and gloves.

GYS Gysflash 107.24 CNT FV - Risk of acid dispersion! - 3

- In case of contact with the eyes or the skin, rinse immediately with water and see a medical doctor as soon as possible.

Connection / disconnection :

  • Disconnect the power supply before plugging or unplugging the connections to/from the battery.
  • Always ensure the Red clamp is connected to the «+» battery terminal first. If it is necessary to connect the black clamp to the vehicle chassis, make sure it is a safe distance from the battery and the fuel line. The charger must be connected to the mains.
  • After charging, disconnect the charger from the mains, then disconnect the negative clamp from the car body and then disconnect the positive clamp from the battery, in this order.

GYS Gysflash 107.24 CNT FV - Connection / disconnection : - 1

Connection :

  • The charger must be connected to an earthed power supply.
  • The connection to the power supply must be carried out in compliance with national standards.

GYS Gysflash 107.24 CNT FV - Connection : - 1

Maintenance :

  • If the power supply cable is damaged, the replacement cable must be obtained from the manufacturer or its service team.
  • Maintenance should only be carried out by a qualified person.
  • Warning ! Always disconnect from the mains before performing maintenance on the device.
  • The device does not require any specific maintenance.
  • If the internal fuse is melted, it must be replaced by the manufacturer (GYS dedicated sales service) or by an equally qualified person to prevent any accidents.
  • Do not use solvents or any agressive cleaning products.

GYS Gysflash 107.24 CNT FV - Maintenance : - 1

Regulations :

  • The Machine is compliant with European directives.
  • The declaration of conformity is available on our website.
    • EAEC Conformity marking (Eurasian Economic Community).
  • Equipment in compliance with British requirements. The British Declaration of Conformity is available on our website (see home page).
    • Equipment in conformity with Moroccan standards.
  • The declaration C_p (CMIM) of conformity is available on our website (see cover page).

GYS Gysflash 107.24 CNT FV - Regulations : - 1

Waste management:

- This product should be disposed of at an appropriate recycling facility. Do not throw away in a household bin.

GENERAL DESCRIPTION

Your GYSFLASH is a professional multifunctional charger with Inverter technology. Designed to support the batteries of demonstration vehicles or during the diagnostic work, it also guarantees an ideal quality of charge for the maintenance of the most advanced models. This charger can be fitted with cables up to 8 m long. Changing the charging cables requires recalibration (see page 24). It is considered a fixed device not a mobile product.

Your GYSFLASH is supplied with a software that includes 4 different modes to choose from:

  • Charging mode: dedicated to the charging of lead-acid (sealed, liquid, AGM...) or lithium (LiFePO4) starter batteries.
  • Power mode | Diag+ : Supplies the energy required during diagnostic work on the vehicle.
  • Power mode | Showroom : Maintains the charge of the battery and supplies the energy required when using the consumers of a demonstration vehicle.
  • Tester Mode: Used to check the state of the battery and test the vehicle starting system and alternator.

Your GYSFLASH is SMART!

The original features of your GYSFLASH can be extended by adding specific charging modes and profiles using the USB port and custom settings (see page 26).

Your GYSFLASH also offers the possibility to recover data from several hundred charging operations on your USB stick for analysis on a spreadsheet.

Additional modules (such as printer, Ethernet port, etc.) can also be connected to the charger via its dedicated module socket.

«Auto-Detect» function:

The Gysflash is equipped with the «Auto-Detect» function, which automatically starts a charge when a contact is detected at the output of the Gysflash (to activate/deactivate this function, see page 25).

GYS Gysflash 107.24 CNT FV - «Auto-Detect» function: - 1

text_image Auto - Detect 12.5v Charge 3s
  1. Connect the charger to the mains.
  2. Set the switch, located at the back of the charger, to «ON».
  3. Select the desired mode (Charge -> Supply -> Test).

To access the Configuration Menu, press the button.

GYS Gysflash 107.24 CNT FV - «Auto-Detect» function: - 2

MENU NAVIGATION AND MODE SETTINGS

1 Use the arrows to move around the menu or to change the value or condition of a parameter.GYS Gysflash 107.24 CNT FV - «Auto-Detect» function: - 3GYS Gysflash 107.24 CNT FV - «Auto-Detect» function: - 4
2 Press the SELECT button to enter a sub-menu, select a parameter, or confirm a parameter value.GYS Gysflash 107.24 CNT FV - «Auto-Detect» function: - 5
3 Press the back button to return to the previous menu (or sub-menu).GYS Gysflash 107.24 CNT FV - «Auto-Detect» function: - 6

CHARGE MODE

GYS Gysflash 107.24 CNT FV - CHARGE MODE - 1

text_image Charge Pb - CHARGE lead-acid n'001 12 V n'01 100 Ah

1 - Mode
2 - Charging group
3 - Charging curve
4 - Nominal battery voltage
5 - Nominal battery capacity (curve permitting)

Charge type: Profil Charging voltage
Pb-CHARGEnormal2.40 V/cell Lead batteriesof the types Gel, MF, EFB, SLA...
AGM2.45 V/cellMost AGM lead-acid batteries including START and STOP.However, some AGM batteries require a lower voltage charge (Normal profile).Check the battery manual if in doubt.
water2.45 V/cell Open liquid-type lead-acid batteries with cap.
Easy2.40 V/cellProfile dedicated to lead batteries that automatically adapts the charging current according to the size of the battery.However, for maximum charge optimization, it is recommended, when possible,to use normal, AGM or liquid charge curves.
Li-CHARGE LFP/LiFePO43.60 V/cell Lithium batteries type LFP (Lithium Ferro Phosphate)

Starting the charge:

Manual startTo start the charge, press the START/STOP button.GYS Gysflash 107.24 CNT FV - CHARGE MODE - 2
1Automatic start-upIf the AUTO-DETECT function is active, charging will start automatically after 3 seconds if a battery is present.GYS Gysflash 107.24 CNT FV - CHARGE MODE - 3
2During charging, your GYSFLASH will indicate the percentage of progress of the charging cycle, voltage, current, amp-hours delivered, and time elapsed.
3Press the START/STOP button to stop the charge.GYS Gysflash 107.24 CNT FV - CHARGE MODE - 4

Precautions:

When charging a vehicle, it is advisable to reduce the vehicle's power consumption to a minimum (turn off the lights, switch off the ignition, close the doors, etc.) so as not to disrupt the charging process.

Precaution: Check the electrolyte level for open batteries. If necessary, adjust levels before charging.

  • Lead-acid charging curve:
    GYS Gysflash 107.24 CNT FV - Precautions: - 1
line | Phase | U | I | | ---------------------- | ---- | ---- | | Analysis | 0% | 0% | | Recovery | 0% | 0% | | Test | 10% | 0% | | Desulfation | 10% | 0% | | Charge | 20% | 0% | | Absorption | 20% | 0% | | Refresh (only for liquid profile) | 95% | 0% | | Maintenance/Floating charge | 100% | 0% |

Step 1 : Analysis

Analyses the state of the battery (charge level, polarity inversion, wrong battery...)

Step 2 : Recovery

Recovering damaged elements after deep and prolonged discharge.

Step 3 : Test

Sulfated battery test

Fast charge at maximum current to reach 80% charge level.

Step 6: Absorption

Constant voltage charge to reach 100% charge level.

Step 7: Refresh (only for liquid profile)

The charger supplies an additional current to create gas that will allow the electrolyte to be mixed and thus reconditioning the battery cells. During this phase, the battery may produce some water.

Step 8 : Maintenance/Floating charge

Maintains battery charge level at its maximum.

LFP Lithium charging curve:
GYS Gysflash 107.24 CNT FV - Step 8 : Maintenance/Floating charge - 1

line | Phase | U | I | |-------|----|----| | Analysis | 0 | 0 | | Wake up Recovery Charge Test Supplement | 12 | 0 | | Absorption | 0 | 0 | | Equalization / Balancing | 8 | 0 | | Maintenance/ Floating charge | 9 | 0 |

Step 1 : Analysis

Analyses the state of the battery (charge level, polarity inversion, wrong battery...)

Step 2: UVP Wake up

Reactivates batteries in UVP protection (Under Voltage Protection)

Step 3: Recovery

Recovery algorithm following a deep discharge.

Step 4 : Charge

Maximum current fast charge to reach an 90% charge level.

Step 5: Absorption

Constant voltage charge to reach a 95% charge level.

Step 6 : Test

Charge conservation test.

Step 7 : Supplement

Reduce current charge to reach 100% charge level.

Step 8: Equalization / Balancing

Balancing the battery cells

Step 9: Maintenance/Floating charge

Maintain the battery charge level at its maximum.

POWER SUPPLY MODES: SHOWROOM / DIAG+
GYS Gysflash 107.24 CNT FV - Step 9: Maintenance/Floating charge - 1

text_image Supply SHOWROOM n°01 ✓ 12 V n°01 ☐ 14.2 V ☐ 120 Ah

1- Mode
2- Cycle Supply
3- Nominal voltage (mode permitting)
4- Supply voltage
5- Supply current

  • Starting the power supply:
    GYS Gysflash 107.24 CNT FV - Step 9: Maintenance/Floating charge - 2
text_image Manual start To start the supply mode, press the START/STOP button. 1 Automatic start-up If the AUTO-DETECT function is active, power supply will start automatically after 3 seconds if a battery or contact is present on the Gysflash output (e.g.: vehicle without battery). 2 During supply mode, the Gysflash indicates the voltage, current, elapsed time and ampere-hours delivered. 3 Press the START/STOP button to stop the charge. START STOP Auto-Detect 2.5 v Supply 1 EPS 14.2 v 113 R 01:27:35 105.8 Ah 27: 1- Cycle Supply applied 2- Battery voltage 3- Current delivered by the Gysflash 4- Elapsed time 5- Amp-hours delivered 6- Charge cycle progress (if the inte- grated charge function is active)

Precautions :

When starting the mode, a current displayed above 10 A means that your battery is discharged. The device will start charging automatically Check that there is no electrical consumer on the vehicle. Wait until the current supplied drops below 10 A before starting any action on the vehicle (use of the vehicle's electrical accessories, diagnostic operation, etc.).

Features of the power modes:

Mode«No Battery» function«Integrated charging» functionAbnormal undervoltage protectionVoltage adjustment
SHOWROOM12 V models[6V 6.3 V - 7.2 V12V 12.7 V - 14.4 V24V 25.4 V - 28.8 V36V 38.1 V - 43.2 V48V 50.8 V - 57.6 V
DIAG+12 V models[12.7 V - 12.8 V24 V models16V 14.4 V - 17.2 V24V 25.4 V - 29.6 V36V 38.1 V - 44.4 V48V 50.8 V - 59.2 V

This function allows you to use the SHOWROOM power mode when there is no battery. To do this, press the START/STOP button for 3 seconds. The «No battery mode» indication is displayed for 3 seconds before forcing the power supply.

GYS Gysflash 107.24 CNT FV - - «No battery» function (not recommended): - 1

GYS Gysflash 107.24 CNT FV - - «No battery» function (not recommended): - 2

GYS Gysflash 107.24 CNT FV - - «No battery» function (not recommended): - 3

It is strongly recommended not to use the «no battery» function if a battery is present.

This function disables the «Integrated charging» function, as well as some of the protections such as abnormal undervoltage protection or disconnection detection.

In this configuration, reverse polarity can damage the vehicle electronics.

- «Integrated charging» function:

The SHOWROOM mode (outside of the «no battery» function) incorporates an automatic charging algorithm adapted to all types of batteries (lead and lithium), in order to guarantee an optimal charge level for demonstration vehicles. This function is perfectly compatible with the presence of consumers on the battery.

GYS Gysflash 107.24 CNT FV - - «Integrated charging» function: - 1

line | Phase | U (voltage) | I (current) | | ------------------------- | ----------- | ----------- | | 12 | High | Low | | 5 | Medium | Low | | 6 | Low | Low |

Step 1: Analysis

Analysis of the battery condition (charge level, inversion, etc.) polarity, wrong battery connected, etc).

Step 2: Charging

Fast charging at maximum current until U1 is reached (ex: 13.8 V to 12V)

Step 3: Absorption

Charge under constant voltage U1 (ex: 13.8 V in 12V) Maximum duration 1 hour.

Step 4: Complement

Gradual increase of the voltage up to U2

(ex: 14.4 V to 12V Maximum duration 2 hours.

Step 5: Equalization / Balancing

Maintaining the voltage U2 (ex: 14.4V at 12V) Maximum duration 2 hours.

Step 6: Power supply mode

Application of the selected voltage.

• Abnormal undervoltage protection:

This protection prevents the risk linked to possible short circuits or battery being too damaged. The charger will automatically stop if the voltage is abnormally low for more than 10 minutes.

TESTER MODE

General navigation :

1 Use the arrows to select the test to be performed

2 Press the START/STOP button to start the test

GYS Gysflash 107.24 CNT FV - General navigation : - 1

GYS Gysflash 107.24 CNT FV - General navigation : - 2

GYS Gysflash 107.24 CNT FV - General navigation : - 3

Test

Voltage Test

Engine start Test

Alternator Test

- Voltage test:

This mode allows you to view the voltage at the terminals of the charging clamps and thus use your GYSFLASH as a voltmeter, in order to measure the battery voltage.

Voltage Test

12.5v

- Start-up test:

The purpose of this mode is to evaluate the state of a vehicle starting system (starter + battery) when the engine is turned on. This test must be done with the battery connected to the vehicle.

1 Use the arrows to select the nominal voltage of the vehicle battery
2 Press the SELECT button to confirm
3 Connect the clamps to the vehicle batteryGYS Gysflash 107.24 CNT FV - - Start-up test: - 1
4 Start the engine by turning the ignition keyGYS Gysflash 107.24 CNT FV - - Start-up test: - 2

5 The charger automatically detects the engine start attempt and runs a calculation algorithm to determine the state of the start system.

Test

Voltage Test

Engine start Test

Alternator Test

Engine start Test

Umin=12.5v

GYS Gysflash 107.24 CNT FV - Engine start Test - 1

Test result: The charger indicates the minimum value of the battery voltage perceived during the engine start phase, as well as the status of the start system in the form of a gauge.

- Alternator test :

This mode is used to determine the condition of the alternator in the vehicle. This test is performed on a vehicle with the engine running.

1 Use the arrows to select the nominal voltage of the vehicle battery

2 Press the SELECT button to confirm

GYS Gysflash 107.24 CNT FV - - Alternator test : - 1

GYS Gysflash 107.24 CNT FV - - Alternator test : - 2

GYS Gysflash 107.24 CNT FV - - Alternator test : - 3

Test

Voltage Test

Engine start Test

Alternator Test

Test result: The charger indicates the voltage provided by the vehicle alternator, as well the alternator status in the form of a gauge.

Alternator Test

13.5v

GYS Gysflash 107.24 CNT FV - Alternator Test - 1

PROTECTIONS

This device is protected against short circuits and polarity reversals. It has an anti-spark system that prevents sparks when connecting the charger to the battery. The device will not deliver current if there is no battery detected (no voltage in the clamps). This charger is protected against handling errors by an internal fuse.

CONFIGURATION MENU

The configuration menu can be accessed by pressing the button

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 1

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 2

flowchart
graph LR
    A["Input Gear Icon"] --> B["Display Icon"]
    B --> C["Video Icon"]
    B --> D["Audio Icon"]
    B --> E["Grid Icon"]
    B --> F["Search Icon"]
    B --> G["Display Plus Icon"]

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 3

Language selection

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 4

text_image Language English Francais Deutsch Nederlands

Selection of the onscreen language, 19 different options are available.

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 5

Date / Time

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 6

text_image Date/Time 19/10/2022 13:30

Option to set the date and time on the device.

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 7

Sound

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 8

The audio of the Gysflash and the external light module can be activated or deactivated.

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 9

Traceability

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 10

text_image Icon set with magnifying glass and document symbol, including a upload icon, on black background

You can view or retrieve the last 1,000 historical charging records.

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 11

Explore Data Possibility of displaying the data collected over the last 1,000 loads on screen.

Export data (.csv)

The data collected from the last 1,000 charges can be exported to a USB stick in .CSV format.

1 Connect the USB stick to the Gysflash
2 Enter the «Export DATA» submenu.
3 Confirm that the charging data has been saved.
4The Gysflash will then copy the charging data to the USB stick in the form of «.CSV» file.

GYS Gysflash 107.24 CNT FV - CONFIGURATION MENU - 12

Cable calibration

Cable calibration

Automatic

Manual

Cables can be calibrated either automatically (recommended) or manually.

This procedure is used to calibrate the charging cables of the unit, so the Gysflash can effectively compensate for any voltage drop caused by the cables. We strongly recommend that you carry out this procedure every time you replace your cables, or if they are getting worn.

Cable calibration

GYS Gysflash 107.24 CNT FV - Cable calibration - 1

GYS Gysflash 107.24 CNT FV - Cable calibration - 2

GYS Gysflash 107.24 CNT FV - Cable calibration - 3

To calibrate, simply short-circuit the charging clamps and then confirm. The device then automatically calculates the cable resistance.

GYS Gysflash 107.24 CNT FV - Cable calibration - 4

text_image Be sure that the metal portions of the jaws to which the cables are attached are in proper contact with each other. OK NOK NOK

Cable calibration

11.5mΩ

The cable resistance can be set manually.

Warning: this value must include the internal resistance of the Gysflash.

GYS Gysflash 107.24 CNT FV - 11.5mΩ - 1

Advanced settings

This menu gives you access to the advanced features of your Gysflash.

GYS Gysflash 107.24 CNT FV - Advanced settings - 1

+ Option

+Options

□Auto-Detect □Auto-Restart

GYS Gysflash 107.24 CNT FV - Advanced settings - 2

Activated Deactivated

This menu is used to select whether or not to activate the Auto-Detect and Auto-Restart functions.

Auto-detect function: With this function, the Gysflash automatically initiates a charge when contact is detected on tAhe output. If this option («Auto-detect») is disabled, a contact on the output will only be detected using the «Auto-select» mode, and all other modes can only be initiated by a manual START.

Auto-restart option: This function allows the Gysflash to restart automatically in the event of a power cut.

GYS Gysflash 107.24 CNT FV - Advanced settings - 3

Portability

GYS Gysflash 107.24 CNT FV - Advanced settings - 4

text_image Icon set with document, download, and upload symbols in a grid layout

This menu is used to import, export, or initialize configurations for the gysflash. Your GYSFLASH is equipped with USB connectivity that extends its functionality by creating custom configurations on your computer that can then be downloaded to the device via a simple USB stick. The custom configuration allows you to add, delete or modify charging modes and profiles, so that your charger can be adapted to your needs.

GYS Gysflash 107.24 CNT FV - Advanced settings - 5

Restore CONFIG

This operation restores the original (factory) configuration of the Gysflash following any manual changes to modes or parameters.

1 Enter «Restore CONFIG» submenu.
2 Confirm the restoration of the configuration.
3 The Gysflash will then be restored to its original (factory) configuration.

GYS Gysflash 107.24 CNT FV - Restore CONFIG - 1

Import CONFIG (.gfc)

This action downloads a complete new factory configuration to the Gysflash. The current configuration is then overwritten.

1First, make sure that the».gfc» file corresponding to the new configuration is present on the USB stick. This file must not be located in a folder or subfolder of the USB stick.
2 Plug the USB stick into the Gysflash.
3 Enter the «Import CONFIG» submenu.
4 Select the relevant file to install.
5 Confirm file installation.
6 The Gysflash will then install the new configuration.

GYS Gysflash 107.24 CNT FV - Import CONFIG (.gfc) - 1

Export CONFIG (.gfc)

This action downloads the current Gysflash configuration to a USB stick.

1 Plug the USB stick into the Gysflash.
2 Enter the «Export CONFIG» submenu.
3 Confirm that the configuration has been saved.
4 The Gysflash will then save the current configuration to the USB stick.

Custom configuration

List of modes and profiles available for customization:

CHARGE MODE
Charge type:Charge profilesCharging vol-tage
Pb-CHARGEnormal2.40 V/cell Chargingprofile for lead batteries of the types Gel, MF, EFB, SLA...
AGM2.45 V/cellCharging profile for most AGM lead-acid batteries including START and STOP.However, some AGM batteries require a lower voltage charge (Normal profile). Check the battery manual if in doubt.
water2.45 V/cell Chargingprofile for open liquid-type lead-acid batteries with plug.
Easy2.40 V/cellCharging profile dedicated to lead batteries that automatically adapts the charging current according to the size of the battery.However, for maximum charge optimization, it is recommended, when possible, to use normal, AGM or liquid charge curves.
boost2.42 V/cellMaximum current charge for lead-acid battery. This type of charge is ultra-fast.Warning : this type of charge must remain occasional in order to preserve battery life.
recovery+2.40 - 2.50 V/cellCharging profile for the recovery of severely damaged lead batteries. It is essential to recover the battery outside the vehicle to avoid damaging the vehicle electronics and in a well ventilated area.Caution: Recovery voltage up to 4.0 V/cell.
Ca/Ca recov2.45 - 2.66 V/cellCharging profile for calcium battery recovery. The battery must be recovered outside the vehicle to avoid damaging the vehicle's electronics and in a well-ventilated area.Caution: Recovery voltage can reach up to 2.75 V/cell.
Li-CHARGELFP/LiFe-PO43.60 V/cell Chargingprofile for Lithium batteries type LFP (Lithium Ferro Phosphate)
Li-ion std4.20 V/cellCharging profile for standard lithium-ion batteries based on Manganese or Cobalt (NMC, LCO, LMO, MCO...)
LFP cell+3.60 V/cellCharging profile dedicated to LFP (Lithium Ferro Phosphate) type lithium-ion cells with selection of the number of cells in series to be charged.
Li-ion cell+4.20 V/cellCharging profile dedicated to standard lithium-ion cells based on Manganese or Cobalt (NMC, LCO, LMO, MCO...) with selection of the number of cells in series to be charged.
TRACTIONwater2.42 V/cell Chargingprofile dedicated to open lead traction batteries for forklift trucks.
gel2.35 V/cell Chargingprofile dedicated to gel-type traction batteries for forklift trucks.
POWER MODES
ShowroomMaintains the battery's state of charge and supplies power when using the electrical consumers of a demonstration vehicle.
DIAG+Supplies energy requirements during the vehicle diagnostic work.
CHANGE BAT.Allows to keep the vehicle power supply during battery replacement, in order to preserve the memory of the vehicle's ECUs.Caution: Reverse polarity during use can be harmful to the charger and vehicle electronics.
STARTER MODEStarting aid for combustion vehicles. Allows the battery to be precharged and the charger to send the maximum current during the engine starting phase (the charger stops automatically after 30 minutes).
POWER SUPPLYAllows the charger to be used as an adjustable stabilized power supply with high power. The voltage to be regulated and the current limitation are fully adjustable.Caution: Reverse polarity during use can be harmful to the charger and vehicle electronics.
Li-SUPPLY/LFPMode intended to supply lithium-ion cells of the LFP type (Lithium Ferro Phosphate) with selection of the number of cells in series, adjustment of the voltage and current to be applied.
Li-SUPPLY/Li-ionMode intended to supply standard lithium-ion batteries based on Manganese or Cobalt (NMC, LCO, LMO, MCO...) with selection of the number of cells in series, adjustment of the voltage and current to be applied.

GYS offers you predefined configurations adapted to each application.

These settings are available on the product page of the GYS website:

Gysflash V01.00 ▼

GYS Gysflash 107.24 CNT FV - Export CONFIG (.gfc) - 1

Configuration file (gys.fr)ApplicationsCHARGE MODE POWER MODESMISCELLANEOUS
Pb-CHARGE Li-CHARGETRACTIONSHOWROOMDIAG+CHANGE BAT.STARTER MODEPOWER SUPPLYLi-SUPPLY/LFPLi-SUPPLY/Li-ionTESTER MODE
normalAGMwaterEasyBoostRecovery+Ca / Ca recovLFP/LiFePO4Li-ion stdLFP cell+Li-ion cell+watergel
1_gys_original.gfc Initiaconfiguration of the charger
2_car_extended.gfc Extensive features for garages
3_showroom_only.gfcSimplified version for dealerships and demonstration vehicles
4_pro_lithium.gfc Professional of lithium battery
5 traction.gfc Forklift truck, electric pallet truck, stacker...
6_full_version.gfc Full version

√ Only on 24 V and 48 V models.

^* DIAG+ (Pro) - 16 V selection possible.

GYS Gysflash 107.24 CNT FV - Export CONFIG (.gfc) - 2

Multi-chargers

GYS Gysflash 107.24 CNT FV - Export CONFIG (.gfc) - 3

text_image Multi-Charger OFF Master + 1 Slave Master + 2 Slaves Master + 3 Slaves

This menu is used to configure the Multi-charger mode (see page 36 for details). Select «OFF» for normal use with a single Gysflash.

i

Information

GYS Gysflash 107.24 CNT FV - Export CONFIG (.gfc) - 4

text_image Information GYSFLASH 107.24 HW08.00-SW01.00 22.11.069909.000000

This menu displays information about your Gysflash:

  • Device name
  • Hardware/software versions
  • Serial number

CONFIGURATION MENU STRUCTURE
GYS Gysflash 107.24 CNT FV - Export CONFIG (.gfc) - 5

flowchart
graph TD
    A["User Interface"] --> B["Language selection"]
    A --> C["Date/time selection"]
    A --> D["Sound On / Off"]
    A --> E["Traceability"]
    E --> F["Explore data"]
    E --> G["Export data"]
    A --> H["Cable calibration"]
    H --> I["Automatic or Manual"]
    A --> J["Automatic or Manual"]
    J --> K["+ Options"]
    J --> L["Portability"]
    L --> M["Restore CONFIG"]
    L --> N["Import CONFIG"]
    L --> O["Export CONFIG"]
    A --> P["Informations"]
    P --> Q["Multi-charger"]

CONNECTIVITY MODULES

Your GYSFLASH is equipped with a DB9 type socket allowing you to connect various additional modules offered by GYS such as a printer, Ethernet or other module in order to further extend the possibilities of your charger.

LIST OF ERROR CODES

Error code Meaning Solutions
Err01: Int_1 - Err02: Int_2Err23: Int_3 - Err24: Int_4Electronic problemDefective chargerContact the reseller
Err03: Fuse_NOK Output fuse out of order Have the fuse replaced by a qualified person
Err04: T>Tmax Abnormal overheating Contact the reseller
Err05: (+)(-)The polarity has been reversed on the clampsConnect the red clamp to the (+) and the black clamp to the (-) of the battery.
Err06: U>_VOvervoltage detected at the clamp terminalsDisconnect the clamps
Err07: No_batBattery not connectedCheck that the battery is correctly connected to the charger
Err08: U<__V Abnormally low battery voltageCheck that the selected mode is compatible with the battery voltage (e. g. : 6 V battery in 24 V mode)
Charge the battery via CHARGE mode
Battery to be replaced
Err09: U>_V Abnormally high battery voltageCheck that the selected mode is compatible with the battery voltage (e. g. : 24 V battery in 12 V mode)
Err10: U<2.0VShort-circuit detected during the charge processCheck the assembly
Err11: Time_OutTriggering the time limit Presence of a consumer on the battery disrupting the charge
Abnormally long charge Battery to be replaced
Err12: Q>___Ah Tripping the overcharge protectionPresence of a consumer on the battery disrupting the charge
Battery to be replaced
Err13: U<__VAbnormally low battery voltage when checking the chargeBattery to be replaced
Err14: Bat_UVPAbnormally low battery voltage during UVP Wake upPresence of a short circuit, check the assembly
Battery to be replaced
Err15: U<__V Battery too lowCheck that the selected mode is compatible with the battery voltage (e. g. : 24 V battery in 12 V mode)
Battery to be replaced
Err16: Bat_NOK Battery out of order Battery to be replaced
Err17: Recov_NOK Battery recovery failure Battery to be replaced
Err18: U>0VPresence of a voltage at the clamp terminals when calibrating the cablesCheck the assembly
Err19: Cable_NOK Cable calibration failureCharging cables to be replaced
Incorrect connection, check the assembly
Err20: U<__VTriggering of the abnormal undervoltage protectionPresence of a short circuit, check the assembly
Err21: U<__V or Err22: U<__VAbnormally low battery voltage during chargingBattery to be replaced
Presence of a consumer on the battery
GYS Gysflash 107.24 CNT FV - CONNECTIVITY MODULES - 1Key not detected Check that the USB key is correctly connected to the charger.
GYS Gysflash 107.24 CNT FV - CONNECTIVITY MODULES - 2No configuration file (.gfc) is present on the keyCheck that your files are present at the root of the USB key. Do not put them in a folder or sub-folder.
[2478]Corrupted fileThe file you wish to download is corrupted. Delete and reinstall the file on the key.
Err27: Cable_NOKMulti-charger mode :Parallel charging cables failLoad cables to be replaced.
Poor connection, check assembly (PHM).
To switch back to single charger operation, select OFF for the Multi-Charger function.
Err28: COM_NOKMulti-charger mode :Communication failure between chargersNo communication, check SHM mounting and SLAVE X charger configuration.
To switch back to single charger operation, select OFF for the Multi-Charger function.

WARRANTY

The warranty covers faulty workmanship for 2 years from the date of purchase (parts and labour).

The warranty does not cover:

  • Transit damage.
  • Normal wear of parts (eg. : cables, clamps, etc..).
  • Damages due to misuse (power supply error, dropping of equipment, disassembling).
  • Environment related failures (pollution, rust, dust).

In case of failure, return the unit to your distributor together with:

- The proof of purchase (receipt etc ...)

- A description of the fault reported

Lithium-Ladekurve (LFP):
GYS Gysflash 107.24 CNT FV - WARRANTY - 1

line | Event | U | I | | --- | --- | --- | | Analyse UVP Wake up | High | Low | | Wiederherstellung | Low | Low | | Ladung Test Veränderung | Medium | Low | | Veränderung | High | Low | | Erhaltungsladung | Low | Low | | Equalization (8) | High | Low | | Equalization (9) | High | Low |

1. Stufe: Analyse

line | Point | U | I | |-------|------|------| | 12 | High | Low | | 5 | High | Low | | 6 | Low | Low |

1. Stufe: Analyse

flowchart
graph LR
    A["Input Gear Icon"] --> B["Processing Panel"]
    B --> C["Output: Flag, Video, Audio, Target, Grid +"]

GYS Gysflash 107.24 CNT FV - Stufe: Analyse - 1

Auswahl der Sprache

GYS Gysflash 107.24 CNT FV - Auswahl der Sprache - 1

text_image Sprache English Francais Deutsch Nederlands
text_image Icon set with magnifying glass, document, and upload symbol on black background
natural_image Diagram of a hair clip with attached clips and a circular connector (no text or symbols)

GYS Gysflash 107.24 CNT FV - Auswahl der Sprache - 2

natural_image Diagram of a biological or mechanical structure with curved and straight elements, no visible text or symbols

GYS Gysflash 107.24 CNT FV - Auswahl der Sprache - 3

natural_image Illustration of a mechanical clamp or tool with curved and straight ends, no text or symbols present

OK NOK NOK

text_image Icon set with document, upload, download, and connection symbols arranged in a grid
line | Point | U (voltage) | I (current) | |-------|-------------|-------------| | 1 | High | Low | | 2 | Medium | Low | | 3 | High | Low | | 4 | High | Low | | 5 | High | Low | | 6 | Low | Low |

Etapa 1 : Análisis

natural_image Pure icon grid with magnifying glass, document, and upload symbol (no text or labels)
natural_image Diagram of a mechanical clamp or spring with curved wires and a circular button (no text or symbols)

OK NOK NOK

GYS Gysflash 107.24 CNT FV - Etapa 1 : Análisis - 1

natural_image Diagram of a mechanical or electrical component with curved and straight sections, no visible text or symbols

GYS Gysflash 107.24 CNT FV - Etapa 1 : Análisis - 2

natural_image Illustration of a wire clamp tool with curved leads and a circular symbol (no text or labels)
text_image Icon set grid with document, download, and upload icons in a row
text_image Auto -Detect 12.5v Zaryadka
line | Stage | U | I | | ----------------- | ---- | ---- | | Analyse | 0% | 0% | | Récupération | 0% | 0% | | Test | 10% | 0% | | Désulfatation | 10% | 0% | | Charge | 20% | 0% | | Absorption | 80% | 0% | | Refresh (if option activated) | 95% | 0% | | Maintien de charge | 100% | 0% |

Этап 1 : Анализ

line | Stage | U | I | |-------|----|----| | Analyse Charge Complément | 0 | 0 | | Égalisation / Equilibrage | 0 | 0 | | Mode alimentation Absorption | 0 | 0 |

Этап 1: Анализ

text_image Icon set with magnifying glass, document, and upload symbol on black background
natural_image Diagram of a coiled cable or clamp device with no visible text or symbols

OK NOK NOK

GYS Gysflash 107.24 CNT FV - Этап 1: Анализ - 1

natural_image Diagram of a biological or mechanical structure with curved and straight elements, no visible text or symbols

GYS Gysflash 107.24 CNT FV - Этап 1: Анализ - 2

natural_image Illustration of a mechanical clamp or tool with curved and straight ends, no text or symbols present
text_image Icon set for document operations: download, upload, and upload icon with corresponding icons
text_image Multi-zaryad OFF Master + 1 Slave Master + 2 Slaves Master + 3 Slaves
text_image Diagram illustrating various electrical safety symbols and correct circuit conditions, including battery, gloves, test tube, and circuit breakers.
line | Stage | U | I | | ----------------- | ---- | ---- | | Analyse | 0 | 0 | | Récupération | 12 | 0 | | Test | 12 | 0 | | Désulfation | 12 | 0 | | Charge | 12 | 0 | | Absorption | 12 | 0 | | Refresh (all option active) | 12 | 0 | | Maintien de charge | 12 | 0 |

Stap 1 : Analyse

line | Stage | U | I | |-------|----|----| | Analyse Charge Complément | 0 | 0 | | Égalisation / Equilibrage | 0 | 0 | | Mode alimentation Absorption | 0 | 0 |

Stap 1 : Analyse

flowchart
graph LR
    A["Gear icon"] --> B["Processing Grid"]
    style A fill:#fff,stroke:#000
    style B fill:#999,stroke:#000

GYS Gysflash 107.24 CNT FV - Stap 1 : Analyse - 1

Keuze taal

GYS Gysflash 107.24 CNT FV - Keuze taal - 1

text_image Taal English Francais Deutsch Nederlands
text_image Icon set with magnifying glass and document symbol, likely representing search or data analysis functions
text_image Diagram illustrating three stages of a mechanical or electrical device operation with labeled components and directional arrows.

OK NOK NOK

text_image Multi-lader OFF Master + 1 Slave Master + 2 Slaves Master + 3 Slaves
line | Stage | U | I | | ----------------- | ---- | ---- | | Analyse | 0% | 0% | | Récupération | 0% | 0% | | Test | 10% | 0% | | Désulfation | 10% | 0% | | Charge | 20% | 0% | | Absorption | 20% | 0% | | Refresh (all option active) | 95% | 0% | | Maintien de charge | 100% | 0% |

Fase 1 : Analisi

line | Phase | U (voltage) | I (current) | | ------------------------- | ----------- | ----------- | | 12 | High | Low | | 5 | Medium | Low | | 6 | Low | Low |

Fase 1 : Analisi

text_image Icon set with magnifying glass and document symbol, including a upload icon, on black background
text_image OK NON OK NON OK
text_image Icon set grid with document, upload, download, and upload icons above a dotted line
text_image Multi-carica OFF Master + 1 Slave Master + 2 Slaves Master + 3 Slaves
text_image Diagram of a vehicle chassis with labeled components and connection points, including sensors, connectors, and control buttons.

1

FR : Connecteur de charge
EN : Charging connector
DE : Ladeanschluss
ES : Conector de carga
RU:Коннектор зарядки
NL : Aansluiting laden
IT: Connettore di carica

2

FR : Interrupteur marche/arrêt
EN : On/off switch
DE : EIN/AUS Schalter
ES : Interruptor encendido / apagado
RU: Переключатель ВКЛ/ВЫКЛ
NL : Schakelaar aan/uit
IT : Interruttore avvio/stop

3

natural_image Technical line drawing of a mechanical device with internal components and mounting holes (no text or labels)

2

GYS Gysflash 107.24 CNT FV - Fase 1 : Analisi - 1

natural_image Technical line drawing of a mechanical assembly with no visible text or symbols

3
GYS Gysflash 107.24 CNT FV - Fase 1 : Analisi - 2

natural_image Technical line drawing of a mechanical assembly with screws and a shaft (no text or symbols)

GYS France

Siège social / Headquarter

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Product information

Brand : GYS

Model : Gysflash 107.24 CNT FV

Category : Welding machine