DC610 - Stapler DEWALT - Free user manual and instructions

USER MANUAL DC610 DEWALT

Technical diagram of a mechanical device with numbered parts for identification

9 10 11 12

A

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Technical line drawing of a mechanical device with no visible text or symbols

Line drawing of a mechanical device with a cylindrical top and base (no text or symbols)

13 9

Line drawing of an open rectangular container with a curved arrow indicating a process or movement (no text or symbols)

B

8 14

8 14

C

Technical diagram of a sewing machine with labeled parts 6 and 15, showing mechanical assembly and component layout.

D

Technical diagram of a mechanical device with labeled parts and directional arrows indicating assembly or movement.

E

Technical diagram of a car air intake control panel with directional arrows and labeled component '8'

F

2

Diagram showing a lock mechanism with labeled component 2, alongside an icon of a padlock.

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Technical diagram of a device with numbered parts and directional arrows indicating assembly or movement.

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S∅MPISTOL DC610/DC618

Tillykke!

You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical data

	DC610 DC618
Sound pressure (Lpa) dB(A) 85.9 85.9
Acoustic power (LWA) dB(A) 92.6 92.6
Hand/arm weighted vibration m/s	2	13.6 1) 13.6 1)
Voltage V	DC	12/14.4 18
Actuating mode contact contact actuating actuating
Magazine angle 20° 20°
Fasteners
type 16Ga 16Ga
length mm 63	63
shank diameter	mm 1.6	1.6
angle	20° 20°
Weight (without battery pack)	kg 2.8	2.8

Battery pack		DE9096	DE9039
Battery type		NiCd	NiMH
Voltage V	DC	18	18
Capacity	Ah 2.4	3.0
Weight	kg 1.0	1.0

Charger		DE9116
Mains voltage	V_AC	230
Battery type		NiCd/NiMH
Approx. charging time	min 60/70
Weight	kg 0.4

1) This value is a tool-related characteristic value and does not represent the influence to the hand-arm-system when using the tool. The influence to the hand-arm-system when using the tool will for example depend on the gripping force, the contact pressure force, the working direction, the adjustment of energy supply, the workpiece and the workpiece support.

Fuses:
Europe	230 V tools	10 Amperes, mains
U.K. & Ireland	230 V tools	13 Amperes, in plugs

The following symbols are used throughout this manual:

Denotes risk of personal injury, loss of life or damage to the tool in case of non-observance of the instructions in this manual.

Denotes risk of electric shock.

EC-Declaration of conformity

DC610/DC618

DeWALT declares that these tools have been designed in compliance with: 98/37/EC, 89/336/EEC, EN 792-13, EN 12096, EN 60745, EN 61000-3-2 & EN 6100-3-3.

For more information, please contact DeWALT at the address below, or refer to the back of the manual. Director Engineering and Product Development Horst Großmann

X. fopman

General safety rules

Warning! Read all instructions. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury. The term „power tool“ in all of the warnings listed below refers to your mains operated (corded) power tool or battery operated (cordless) power tool. SAVE THESE INSTRUCTIONS.

1 Work area

a Keep work area clean and well lit. Cluttered and dark areas invite accidents.
b Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
c Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2 Electrical safety

a Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.

d Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

3 Personal safety

a Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c Avoid accidental starting. Ensure the switch is in the off position before plugging in.

Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents.

d Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

f Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.

g If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.

4 Power tool use and care

a Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c Disconnect the plug from the power source before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.

e Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.

f Keep cutting tools sharp and clean.

Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g Use the power tool, accessories and tool bits etc., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5 Battery tool use and care

a Ensure the switch is in the off position before inserting battery pack. Inserting the battery pack into power tools that have the switch on invites accidents.

b Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.

c Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.

d When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws, or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.

e Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

6 Service

a Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional safety instructions for battery packs

Fire hazard! Avoid metal short circuiting the contacts of a detached battery pack. Do not store or carry the battery pack without the battery cap placed over the contacts.

• The battery fluid, a 25-30% solution of potassium hydroxide, can be harmful. In case of skin contact, flush immediately with water. Neutralize with a mild acid such as lemon juice or vinegar. In case of eye contact, rinse abundantly with clean water for at least 10 minutes. Consult a physician.
• Never attempt to open a battery pack for any reason.

Labels on charger and battery pack

In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs:

Battery charging

Battery charged

Battery defective

Do not probe with conductive objects

Do not charge damaged battery packs

Read instruction manual before use

Use only with DEWALT battery packs, others may burst, causing personal injury and damage

Do not expose to water

Have defective cords replaced immediately

Charge only between 4 °C and 40 °C

Discard the battery pack with due care for the environment

Do not incinerate the battery pack

Charges NiMH and NiCd battery packs

See technical data for charging time

Additional safety instructions for cordless nailers

• Always wear safety glasses.
• Always wear ear protection.
- Only use fasteners of the type specified in the manual.
- Do not use any stands for mounting the tool to a support.
- Do not disassemble or block any parts of the fastener driving tool such as the safety yoke.
- Prior to each operation check that the safety and triggering mechanism is functioning properly and that all nuts and bolts are tight.
- Do not use the tool as a hammer.

Do not use the tool on a ladder.

• Never point any operational fastener driving tool at yourself or at any other person.
• While working, hold the tool in such a way that no injuries can be caused to the head or to the body in the event of a possible recoil due to a disruption in the energy supply or hard areas within the workpiece.
• Never actuate the fastener driving tool into free space.
• In the work area, carry the tool at the workplace using only one handle, and never with the trigger actuated.

- Consider the conditions in the work area. Fasteners can penetrate thin workpieces or slip off corners and edges of the workpiece, and thus put people at risk.

• Do not drive fasteners close to the edge of the workpiece.
• Do not drive fasteners on top of other fasteners.

Package contents

The package contains:

1 Nailer
1 Charger (DC618)
2 Battery packs (DC618)
1 Safety glasses
1 Kitbox (K-models only)
1 Instruction manual
1 Exploded drawing

• Check for damage to the tool, parts or accessories which may have occurred during transport.
  • Take the time to thoroughly read and understand this manual prior to operation.

Description (fig. A)

Your nailer DC610/DC618 has been designed for driving fasteners into wooden workpieces.

1 On/off switch
2 Contact trip lock-off
3 Depth adjustment wheel
4 Headlights
5 Contact trip
6 Magazine
7 Mode selector switch
8 Belt hook
9 Battery pack

Charger

Your charger DE9116 accepts DeWALT NiCd/NiMH battery packs ranging from 7.2 to 18 V.

9 Battery pack

10 Release buttons

11 Charger

12 Charging indicator (red)

Electrical safety

The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.

Your DEWALT charger is double insulated in accordance with EN 60335.

Mains plug replacement (U.K. & Ireland only)

• Should your mains plug need replacing and you are competent to do this, proceed as instructed below. If you are in doubt, contact an authorized DEWALT repair agent or a qualified electrician.
• Disconnect the plug from the supply.
• Cut off the plug and dispose of it safely; a plug with bared copper conductors is dangerous if engaged in a live socket outlet.
• Only fit 13 Amperes BS1363A approved plugs fitted with the correctly rated fuse (1).
• The cable wire colours, or a letter, will be marked at the connection points of most good quality plugs. Attach the wires to their respective points in the plug (see below). Brown is for Live (L) (2) and Blue is for Neutral (N) (4).
• Before replacing the top cover of the mains plug ensure that the cable restraint (3) is holding the outer sheath of the cable firmly and that the two leads are correctly fixed at the terminal screws.

Never use a light socket.

Never connect the live (L) or neutral (N) wires to the earth pin marked E or 12

Using an extension cable

An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see technical data). The minimum conductor size is 1 mm^2 ; the maximum length is 30 m.

Assembly and adjustment

Prior to assembly and adjustment, always remove the battery pack. Always switch off the tool before inserting or removing the battery pack.

Use only DEWALT battery packs and chargers.

Battery pack (fig. A & B)

Charging the battery pack (fig. B)

When charging the battery pack for the first time, or after prolonged storage, it will only accept an 80% charge. After several charge and discharge cycles, the battery pack will attain full capacity.

Always check the mains prior to charging the battery pack. If the mains is functioning but the battery pack does not charge, take your charger to an authorised DEWALT repair agent. Whilst charging, the charger and the battery pack may become warm to touch. This is a normal condition and does not indicate a problem.

Do not charge the battery pack at ambient temperatures < 4 °C or > 40 °C. Recommended charging temperature: approx. 24 °C.

- To charge the battery pack (9), insert it into the charger (11) as shown and plug in the charger. Be sure that the battery pack is fully seated in the charger. The red charging indicator (12) will blink. After approx. 1 hour, it will stop blinking and remain on. The battery pack is now fully charged. The battery pack can be removed at any time or left in the connected charger for a longer period of time (with a maximum of 14 days).

Inserting and removing the battery pack

• Insert the battery pack into the grip until it clicks in place.
• To remove the battery pack, press the two release buttons (10) simultaneously and pull the pack out of the grip.

Battery cap (fig. B)

A protective cap is supplied to cover the contacts of a detached battery pack. Without the protective cap in place, loose metal objects could short circuit the contacts, causing a fire hazard and damaging the battery pack.

• Take off the protective cap (13) before placing the battery pack (9) in the charger or tool.
• Place the protective cap over the contacts immediately after removing the battery pack from the charger or tool.

Make sure the protective cap is in place before storing or carrying a detached battery pack.

Automatic refresh

The automatic refresh mode will equalize or balance the individual cells in the battery pack at its peak capacity. Battery packs should be refreshed overnight after every 10th charge/discharge cycle or whenever the pack no longer delivers the same amount of work.

• To refresh your battery pack, place the battery in the charger as usual. The red light will blink continuously indicating that the charge cycle has started.
• When the 1-hour charge cycle has completed, the light will stay on continuously and will no longer blink. The pack is fully charged and can be used at this time.
• If the pack is left in the charger after the initial 1-hour charge, the charger will automatically initiate the refresh mode. This mode will continue up to 8 hours, but the battery pack can be removed at any time during the refresh mode.

Hot/Cold Pack Delay

When the charger detects a battery that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life. The red indicator blinks long, then short while in the Hot/Cold Pack Delay mode.

Low battery indicator (fig. A)

The low battery indicator is an integrated feature in the headlights (4). It will blink 4 times to indicate that the battery pack needs to be recharged and the tool will automatically shut down.

- Switch off the tool and take out the battery pack (9) to charge it as soon as the indicator blinks.

The tool remains non-operational as long as a low battery pack is attached to it.

DC610 - Battery type

The tool will operate on battery packs of 12 and 14.4 volt.

Refer to the table in the back for a selection of applicable battery packs.

Mounting the belt hook (fig. C)

• Insert the belt hook (8) into the mounting hole on either side of the tool.
• Pass the screw (14) through the mounting hole in the opposite side. Tighten the screw.

Loading the tool (fig. D)

The tool can be loaded using either of the below methods.

Lock and load method

• Lock the nail pusher (15) in the back position.
• Select an appropriate collated nail stick. See "Technical data".
• Insert the nails into the loading slot in the bottom of the magazine (6).
• Unlatch the nail pusher by pulling rearward and carefully slide the nail pusher forward to press against the nails.

Load and draw method

• Insert the nails into the loading slot in the bottom of the magazine (6).
• Draw the nail pusher (15) back until behind the nails.
• Release the nail pusher to press against the nails.

Unloading the tool

• Lock the nail pusher (15) in the back position.
• Remove the nails from the magazine (6).

Adjusting the driving depth (fig. E)

The driving depth can be adjusted to the type of fastener used.

• Adjust the driving depth as required, choosing a setting from 1 (shallow) to 6 (deep).
• To reduce the depth, turn the depth adjustment wheel (3) clockwise.
• To increase the depth, turn the depth adjustment wheel counterclockwise.

Selecting the mode (fig. F)

• To select sequential action mode, slide the mode selector switch (8) to the left.
• To select bump action mode, slide the mode selector switch (8) to the right.

Contact trip lock (fig. G)

This tool is equipped with a contact trip lock-off (2) which prevents the tool from firing a nail.

• To release the contact trip lock (2), pull the switch upward.
• To engage the contact trip lock, push the switch downward.

Make sure the contact trip lock (2) is engaged and the battery pack is removed before making any adjustments or when tool is not in immediate use.

No-mark tip (fig. H)

• Place the no-mark tip (16) over the contact trip (5) when the tool is used on wood.
• Store the no-mark tip at the holder (17) whenever it is not to be used.

Make sure the contact trip lock (2) is engaged and the battery pack is removed before installing or removing the no-mark tip.

Headlights (fig. A)

This tool has headlights (4) located on each side. The headlights will light upon inserting the battery pack and upon activating the trigger or releasing the contact trip. The lights will automatically go off after 10 seconds of non-operation.

The headlights also function as a low battery indicator and a jammed nail indicator. For a further explanation of these functionalities, refer to the relating instructions in this manual.

The headlights are intended for lighting the immediate work surface. Do not use the headlights as the only light source.

Instructions for use

Always observe the safety instructions and applicable regulations.

Prior to operation:

- Make sure your battery pack is (fully) charged.

Preparing the tool (fig. I)

• Remove all nails from the magazine.
• Lock the nail pusher (15) in the back position.
• Check if the contact trip (5) and nail pusher (15) can move freely.
• Reload the nails to the magazine.

Do not use the tool if the contact trip or nail pusher cannot move freely.

Actuating the tool (fig. A)

The tool can be operated using one of two modes: sequential action mode or bump action mode.

Sequential action mode

The sequential action mode is used for intermittent nailing when very careful and accurate placement is desired.

• Select the sequential action mode.
• Release the contact trip lock (2).
• Push the contact trip (5) against the work surface.
• Pull the trigger (1) to actuate the tool. Each trigger pull with the contact trip pushed against the work surface will drive one nail.

Bump action

The bump action mode is used for rapid nailing on flat, stationary surfaces.

• Release the contact trip lock (2).
• Select the bump action mode.
• To drive a single nail: Operate the tool as described for sequential action.
• To drive several nails: Pull the trigger (1) first, and then push the contact trip (5) repeatedly against the work surface.

Do not keep the trigger depressed when the tool is not in use. Keep the trigger lock-off switch rotated to the right to prevent accidental actuation when the tool is not in use.

Clearing a jammed nail (fig. A & J)

If a nail becomes jammed in the nosepiece, the headlights (4) will blink continuously.

• Remove the battery pack (9).
• Engage the contact trip lock (2).
• Remove all nails from the magazine (6).
• Release the latch (18) on top of the nosepiece.
• Retract the barrel (19) so the jammed nail is exposed.
• Remove the nail, using pliers if necessary.
• If the driver blade is in the down position, insert a screwdriver into the nosepiece and push the blade back in position.
• Lower the barrel back in place.
• Re-engage the latch.

If nails become jammed in the nosepiece frequently, have the tool serviced by an authorised DEWALT service centre.

Optional accessories

Consult your dealer for further information on the appropriate accessories.

Battery packs

Voltage NiCd NiMH

12 DE9075 DE9037

14.4 DE9091 DE9038

Maintenance

Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

Lubrication

This tool requires no lubrication.

Do not lubricate the tool as it will damage the internal parts.

Cleaning

• Unplug the charger before cleaning the housing with a soft cloth.
• Remove the battery pack before cleaning your power tool.
• Keep the ventilation slots clear and regularly clean the housing with a soft cloth.

Troubleshooting

If your tool seems not to operate properly, follow the instructions below. If this does not solve the problem, please contact your repair agent.

Tool does not work

Headlights do not switch on

• Replace the battery pack.
• Release the contact trip lock.
• Remove the battery pack, wait for at least 3 seconds, then re-insert it.

Headlights are on but motor does not run

• Release the trigger or contact trip and re-drepress.
• Release the contact trip lock.

Headlights are on and motor runs

- Please contact your repair agent.

Tool does not drive fasteners

• Load fasteners into the magazine.
• Make sure to use fasteners of the type specified.
• Clean the nosepiece.
• Clean the magazine.

Tool does not drive fasteners fully

• Replace the battery pack.
• Adjust the driving depth.
• Choose the appropriate material or fastener length.

Fasteners jam in tool

• Make sure to use fasteners of the type specified.
• Choose the appropriate material or fastener length.
• Replace the battery pack.
• Clean the nosepiece.
• Clean the magazine.

Environment

Rechargeable battery pack

This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from the tool.
• NiCd and NiMH cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

Unwanted tools

Take your tool to an authorised DEWALT repair agent where it will be disposed of in an environmentally safe way.

GUARANTEE

• 30 DAY NO RISK SATISFACTION GUARANTEE •

If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 30 days, complete as purchased, to the point of purchase, for a full refund or exchange. Proof of purchase must be produced.

• ONE YEAR FREE SERVICE CONTRACT •

If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, it will be undertaken free of charge at an authorized DEWALT repair agent. Proof of purchase must be produced. Includes labour and spare parts for Power Tools. Excludes accessories.

• ONE YEAR FULL WARRANTY •

If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, we guarantee to replace all defective parts free of charge or, at our discretion, replace the unit free of charge provided that:

• The product has not been misused.
  • Repairs have not been attempted by unauthorized persons.
• Proof of purchase date is produced. This guarantee is offered as an extra benefit and is additional to consumers statutory rights.

For the location of your nearest authorized DEWALT repair agent, please use the appropriate telephone number on the back of this manual. Alternatively, a list of authorized DEWALT repair agents and full details on our after-sales service are available on the Internet at www.2helpU.com.

MARTILLO CLAVADOR DC610/DC618

¡Enhorabuena!

Director Engineering and Product Development Horst Großmann

X. fopsmann

Pack-batteries chargé

L'emballage contient:

Packs-batteries rechargeables

Director Engineering and Product Development Horst Großmann

X. fopsmann

DEWALT, Richard-Klinger-Straße 11, D-65510, Idstein, Duitsland

Director Engineering and Product Development Horst Großmann

X. fopmann

DEWALT, Richard-Klinger-Straße 11, D-65510, Idstein, Alemanha

Director Engineering and Product Development Horst Großmann

X. fopman