CPG 2000 INV - Generator CrossTools - Free user manual and instructions

USER MANUAL CPG 2000 INV CrossTools

CROSS TOOLS CPG 2000 INV IP 2.5M CE

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Operating Instructions – Electric generator

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GB EC declaration of conformity We, T.I.P. Technische Industrie Produkte GmbH, Siemensstr. 17, D-74915 Waibstadt, declare in our sole responsibility that the products identified below comply with the basic requirements imposed by the EU directives specified below including all subsequent amendments: 2006/42/EC, 2014/35/EU, 2014/30/EU, 2011/65/EU, 2000/14/EC

Intertek Testing & Certification Ltd., Davy Avenue, Knowhlhill, Milton Keynes, MK5 8NL, UK

LWA Meas.: 89 dB(A) / guar.: 91 dB(A)

Conformity assessment was made according annex VI of directive 2000/14/EC

Yellow triangular warning sign with black exclamation mark symbol

Yellow triangular warning sign with black lightning bolt symbol indicating electrical hazard

Yellow traffic sign indicating a person with bidirectional arrow between two rectangular boxes

Yellow triangular warning sign with black pictograms depicting a person and a bubble, indicating workplace safety or hazard.

Close-up of a device with arrows indicating rotation or adjustment, no visible text or symbols

Close-up of a hand holding a small mechanical component, possibly a valve or connector, with no visible text or symbols.

Close-up of a mechanical component with a circular arrow and label '6' (no readable text or symbols)

Close-up of a circular mechanical component with a dark center and a numbered label '24' pointing to it (no readable text or symbols beyond the number)

11 2 3 OK

12 10 Choke

13 START STOP 11

Person using a portable gas generator with a digital display and tool, labeled with number 5 (no text or symbols on device)

Close-up of electronic components with no visible text or symbols

Close-up of a hand using a device to press or install a surface, with a magnified inset showing the water level (no text or symbols visible)

Close-up of a mechanical component with numbered annotations (25 and 26) indicating parts of the engine or pump assembly.

24 OPT ON 8

Technical line drawing of a mechanical assembly with no visible text or symbols

Technical line drawing of a mechanical assembly with no visible text or symbols

9. Garantie

Congratulations for buying your new device from Cross Tools!

Please read through these operating instructions carefully to make sure that you can fully benefit from all features.

We hope you will enjoy your new device!

Please read through these operating instructions carefully and make yourself conversant with the control elements and the proper use of this product. We shall not be liable in the case of damage caused as a result of the nonobservance of instructions and provisions of the present operating instructions. Any damage caused as a result of the nonobservance of the instructions and regulations contained in the present operating instructions shall not be covered by the warranty terms. Please keep these operating instructions in a safe place and hand them on together with the device should you ever dispose of it.

List of Contents

1. Safety information .... 1
2. Scope of delivery 6
3. Device description 6
4. Technical Data 7
5. Putting into operation....8
6. Maintenance and cleaning.... 12
7. Transport and storage 15
8. Troubleshooting.... 16
9. Warranty.... 16
10. How to order spare parts.... 18
11. Service 18

1. Safety information

The device must not be used by children.

The device may be used by persons with reduced physical, sensory or mental capabilities or lack of experience and / or knowledge if they have been supervised or instructed in the safe use of the equipment and have understood the resulting hazards. Children are not allowed to play with the device.

Keep the appliance and its cord out of reach of children.

Persons not conversant with the contents of these operating instructions must not use this device.

Store all the safety information and instructions for future use.

Note the meaning of the following pictograms.

Be cautious when operating electrical devices.

Caution: Voltage

You are required to read the operating instructions before placing the device in service!

Wear ear protection.

Do not operate the device near an open fire.

Protect the device from rain and moisture.

Do not use the device in closed rooms.

Do not connect directly to domestic power grid

Generator must always be earthed when operating.

Maintain adequate distance.

Do not breathe in ex- haust gases.

Caution - hot surfaces

1.1. Warning and indication stickers

Figure		Explanation
	AUSPUFF MUFFLER	CAUTION!Risk of burns due to hot exhaust
		Guaranteed sound power level in DB (A)
		The AC connections have a frequency of 50 Hz.
		Fuel cock position horizontal: Closed (OFF). Fuel cock position vertical: Opened (ON).
		Cold start function: Pull lever rightWith warm engine: Push lever left
		The oil filler opening is located here.Fill up to level indicated.

Figure	Explanation
CPG 2000 INV	The serial number, article number and year of construction can be found on this type plate. Please make a note of the details on this plate so that they will still be available in the event of loss or damage. You will require this data when ordering spare parts or when making enquiries with regard to service information.
	Combustion engine power: 2.2 kW
	The device has an electronic control unit
	Continuous power rating of electric generator: 2.0 kW
	Rated current of electric generator:7.4 A 230V/AC8 A 12V/DC
	The device has a Schuko socket rated at 230 Volt and 50 Hz. The device has a 12 V terminal posts cable connection
	Protection class of device: IP23M
	Faulty electrical or electronic devices and/or devices to be disposed of must be handed over at the intended recycling places.

1.2. Workplace safety

1. Keep your work area clean and well-lit. Messy or dark work areas can lead to accidents.
2. Do not operate the motorised device is an explosive environment, in which combustible liquids, gases or dusts are present. Motorised devices generate sparks, which can ignite the dust or fumes.
3. Keep children or other people away when using the device. If you get distracted, you can lose control over the device.

1.3. Safety of persons

1. Be attentive. Pay attention to what you are doing and use common sense when working with a motorised device. Do not use a motorised device if you are tired or under the influence of drugs, alcohol or medication. A moment of inattention when using the motorised device can cause serious injuries.
2. Avoid unintentional start-up. Make sure that, the motorised device is switched off before you lift it or carry it.
3. Clear away the adjustment tools or wrenches before you switch the motorised device on. If a tool or a wrench is left in a rotating part of the device, it can cause injuries.
4. Wear suitable clothes. Do not wear loose clothes or jewellery. Keep hair, clothes and gloves away from moving parts. Loose clothes, jewellery or long hair can get caught in moving parts.

1.4. Safety when using combustion engines

1. NEVER operate the machine indoors or in closed areas unless the exhaust gases are removed. Carbon monoxide in the exhaust gases is poisonous and can cause unconsciousness and death.
2. Do not smoke or work in the immediate vicinity of the machine.
3. Check the fuel lines and the tank for leaks and cracks at regular intervals.
4. Do not refuel when the machine is switched on or still hot.
5. Do not refuel near sparks, open fire or a smoking person - Risk of explosion!
6. Never refuel a petrol or diesel engine in a room without sufficient ventilation. Fuel vapours are highly inflammable and poisonous.
7. Do not overfill the tank and avoid spilling fuel when refuelling. If fuel spills, make sure that everything is dry before you start the engine.
8. Make sure that the tank cap has been correctly and firmly closed after refuelling.
9. Petrol is extremely flammable and can be explosive in certain situations.
10. Store the fuel in permitted containers only.
11. A few parts of the combustion engine become very hot and can cause burns. Always be careful and observe the warning stickers on the device.

1.5. Maintenance safety

Regular maintenance and gentle care reduces the risk of possible malfunctions and contributes to lengthening the service life of your device.

1. Make sure that repairs to the engine and machine are carried out by qualified personnel.
2. Ensure that the engine switch is set to "OFF" and that the line to the spark plug is disconnected, before the safety equipment is dismantled or shifted.
3. Always keep the machine clean and make sure that the stickers are legible. They contain important operating instructions and warn against risk. Replace the missing and illegible stickers.
4. Do not use petrol or inflammable solutions to clean the machine. The fumes of the fuel or solutions can explode.
5. Always store the machine properly. It must be placed in a clean and dry place, which is inaccessible to children.
6. Danger to life! For avoiding an electric shock, the device is secured using circuit breakers, which are specially designed for this device. When replacing these switches, an identical switch must be used to prevent an electric shock.

1.6. Intended use of CPG 2000 INV

The generator is intended for operating conventional electrical consumers such as chains of lights, electric service tools (drilling machines, electrical chain saws, compressors laptops, mobile phones, etc.. Ensure that the generator is earthed. In case of a doubt, contact the manufacturer of your device.

A qualified electrician must be consulted in advance for connecting the generator to stationary equipment such as heaters, household supply, air conditioners or for power supply to caravans. Connection for feeding electrical power into existing networks shall only be implemented by specialist personnel and after prior approval by the energy supply company. The critical point of an inductive consumer is the power consumption during switch-on. The power consumption can be up to 3 times the rated power. This must be taken into consideration at all times.

No liability is assumed for damages caused due to non-compliance with these instructions. You are required to read the operating instructions before using the device for the first time. In case of doubts regarding the connection and operation of the device, contact T.I.P. Technische Industrie Produkte GmbH. Please note that our devices have not been intentionally designed for commercial, handicraft-related or industrial use. We do not assume any warranty if the device is used in commercial, handicraft or industrial companies as well as for corresponding activities.

1.7. Risks and scope of prevention

Risk	Description	Prevention
Direct electrical contact	Direct electrical contact with wet hands can cause electrical shocks.	Avoid contacting the device with wet hands and make sure the device has appropriate grounding.
Burns	Touching the exhaust can cause burns.	Let the devices cool down after operation.
Hearing impairments	Prolonged stay near a running generator can cause hearing impairments.	Always wear ear protection.
Contact, inhalation	Inhaling exhaust fumes can be fatal!	Never operate the device in closed rooms.
Fire or explosion	The fuel of the device can catch fire.	Never operate in inflammable environment. Never refuel when engine is running. No smoking.
Environmental hazards	Leaking of oil and fuel damages the environment.	Avoid leakage of these substances and use collecting trays during maintenance.
Breakage during operation	If the device is operated on a sloping surface, lubrication is not ensured and the device can be damaged.	Always operate on a flat surface.

2. Scope of delivery

The following parts can be found in packaging. Ensure that all the parts are intact.

Manual

Generator unit

12 V terminal posts cable

Spare spark plug

Spark plug wrench, Combination screwdriver

Oil filler cap & Oil filler can

Depending on the purpose of the application, additional accessories may be necessary

Hint: If possible, keep the packing until the warranty period has expired.

3. Device description

1. Transport handle
2. Tank cap
3. Tank aeration and ventilation
4. Panel
5. Pull-cord starter
6. Top maintenance flap
7. Noise suppressor cover
8. Fuel cock
9. Maintenance flap
10. Choke (to pull)
11. Start/stop switch
12. LED-Display
13. Ignition key switch
14. 12 V terminal posts cable connection
15. ECO-Schalter
16. Safety switch
17. Earth connection
18. Air filter
19. Spark plug
20. Fuel filter
21. Carburettor
22. Oil filler screw
23. Fuel line
24. Air filter sponge
25. Air filter cover
26. Drain screw

1 2 3 6 1 4 7 5

2 10 9 8

3 13 12 17 16 14 11 15

1. Technical Data

Modell	CPG 2000 INV
Protection type	IP23M
Continuous power rating Prated (kW)	2.0 kW
Max. power Pmax	2.2 kW
Rated voltage Urated (V)	230 V-AC
Rated current Irated (A)	7.4 A
Frequency Frated(Hz)	50 Hz
Rated voltage Urated (V)	12 V-DC
Rated current Irated (A)	8 A
Available connections	1*12V/2*230V
Drive engine	XG-158F
Engine approval number	e9*2016/1628*2016/1628SRA1/P*1234*00 (V)
Capacity (cm3)	105 cm3
Max. power (kW / PS)	2,4 kW / 3,25 PS
Fuel type	Benzin, mind.90 Oktan (auch E10)
Power factor cos φ	1 cos φ
Power class	G1
Max. ambient temperatue	40°C
Max. installation height (above normal null) (m)	1000 üNN m
Spark plug type	A7RTC / CR6HSA
Oil quantity	0,45 Liter
Recommended oil specification	SAE 15 W 40
Tank content	7 Liter
Dimensions (L x D x H)	62 x 36 x 50 mm
Weight (net)	Ca. 22 kg
Item no.	68040-XG

Information about noise emission

Measurement readings ascertained as per EN 3744:

Sound power level measured LWA: 89 dB(A),

Sound power level guaranteed LWA: 91 dB(A)

The values specified are emission levels and are not necessarily safe work levels. As there is a relation between the emission and immission levels, it cannot be reliably used for determining the necessary additional precautionary measures.

Influencing factors on the current immission level of the labour force include the properties of the workroom, other noise sources etc. such as the number of machines and other neighbouring processes and the time span for which an operator is exposed to noise. Safe immission levels can vary from country to country. Nevertheless, this information can help the operator of the machine to better assess risks and hazards.

5. Putting into operation

Take the CPG 2000 INV out of the packaging and set it down at the intended assembly site. The machine must be horizontal. Remove dirt and dust so that the air cooling of the generator cannot draw in any foreign objects.

The generator is equipped with a low-oil safety feature. This convenient technology automatically stops the engine when the engine oil falls below the required minimum level. Because the generator is delivered without operating materials, it is essential that it is filled with engine oil before first use. The engine can be started only when a sufficient quantity of the oil has been filled. When filling with the operating materials, observe all of the relevant instructions and specifications cited in these operating instructions.

5.1. Tests before start-up

Check the engine oil level

max. min.

Note: Always switch the engine off before checking the engine oil level.

Use 4-stroke oil. The use of SAE 15W-40 is recommended for general use in different temperature ranges. The other viscosities stated in the table can be used if the average temperature in the area of application lies in the stated range.

1. Remove the maintenance flap (fig. 4).
2. Unscrew the oil filler screw (fig. 5, no. 22) with the oil adapter provided and clean the dipstick with a clean cloth.
3. Insert the dipstick into the oil filler port without turning it. If the oil level is below the middle of the dipstick (min.) add engine oil until the oil reaches the top mark (max.) on the dipstick.
4. In order to add engine oil, screw the oil adapter into the oil filler port and use the oil filler can to top up the oil.
5. Screw the oil filler screw incl. dipstick back into the oil filler port. Ensure that it screwed tightly into place so that no oil can escape.

5.2 Check the fuel level

1. Check the fuel gauge and fill the fuel tank if the fuel level is too low.
2. Use unleaded petrol with min. 90 octane rating (E10 is also suitable).
3. Remove the tank cap (fig. 7, no. 2).
4. Fill with fuel to a maximum level of the bottom of the filter insert (fig. 8, no. 24).
5. Close the tank cap.

Close-up of a device's front panel with arrows indicating rotation or adjustment (no visible text or symbols)

Close-up of a mechanical component being inserted into a device, with part number 22 and no visible text or symbols.

Close-up of a mechanical component with a curved arrow indicating rotation or cycle (no text or symbols)

7 2 3

Close-up of a circular object with a dark center and a numbered label '24' pointing to it (no readable text or symbols beyond the number)

5.3. Starting the engine

9 13 14

1. Set the fuel cock (fig. 10, no. 8) to "ON".

2. Disconnect all consumers from the AC connection (fig. 9, no.13), as well as the 12 V connection (fig. 9, no.14) and switch on the start/stop switch (fig. 13, no.11).

10 OFF ON 8

11 2 3 OK ④

1. Set the choke lever (fig. 12, no.10) to "start" (☐)

2. The tank aeration and ventilation (fig. 11, no. 2, 3) on the tank cover must be set to the "ON" position in order to prevent a vacuum forming in the tank.

12 10 Choke

13 START STOP 11

1. Carefully pull the pull-cord starter (fig. 14, no. 5) until you can feel a light resistance, then pull it more forcefully.

2. Set the start/stop switch (fig. 13, no. 11) to "START".

Hand holding a gas generator device with a numbered label (14 and 5) and a cable being inserted, no visible text or symbols on the device itself.

Attention! Risk of injury!

There could be an unexpected kick-back from the pull-cord starter, which could suddenly jam the pull-cord.

If you are starting an engine that has already warmed up, you do not need the choke!

1. After a warm-up phase (1 - 2 min.), return the choke lever (fig. 12, no.10) to the "Running" (1) position. You can now connect the consumers.

5.4 Indicator lamps

15

Close-up of electronic components with no visible text or symbols

The overload indicator lamp switches on automatically and illuminates red if the generator is overloaded. In this case, the generator must be switched off and the engine started anew. The green lamp – the pilot indicator lamp (operating indicator lamp) – is always illuminated when the device is operating.

The last red lamp illuminates if the oil level of the generator is too low (low oil safeguard).

5.5 Stopping the engine

1. Disconnect all connected consumers from the electrical power generator.(fig. 11)
2. Set the start/stop switch (fig. 13, no. 11) to "STOP".
3. Set the fuel cock (fig. 10, no. 8) to "Off".

Note

If you have to switch the engine off immediately due to an emergency situation, set the starter switch to "OFF" ("0").

5.6 Operating options of the generator

Earth the generator before use

Make sure that the generator is earthed by pushing a metal rod* into the ground and connecting it with earth connection via a cable*(fig .16, no. 17). (* = not included in scope of delivery.)

1. Operate the device as described in these instructions only! Any other use is considered misuse and can cause hazardous situations.
2. When connecting several consumers to the generator, first connect the consumers with highest power consumption and then with lower power consumption. When using extension cables or mobile distribution networks, a maximum length of 60 m

must not be exceeded for a cross-sectional area of 1.5 mm2. A length of 100 m must not be exceeded for a cross-sectional area of 2.5 mm2. Use flexible hard rubber extension cables only, which corresponds to the brief design description H07RN-F.

1. The CPG 2000 INV generator is equipped with an ECON switch (fig. 17, no. 15). This activates economic engine regulation so that the engine power is adapted to the consumers and the current that they draw. ECON operation enables more efficient use of fuel.

2. Electrical devices and appliances need a large amount of energy at the time of start-up. The following table offers an overview of different device examples.

16 17 ±

17 ON ECON OFF 15

Attention!

Electrical devices and equipment, such as extension cables, sockets, connected consumers etc., may be used only if they are not damaged.

Ratio of Effective power to		Consumer	Power consumption
Starting power	Rated power		Starting power	Rated power	Effective power
x1	x1	Light bulb	100 W	100 W	100 W
x1,5	x1	Fluorescent tubes	60 W	40 W	40 W
x3-5	x2	RefrigeratorFan	900-1500 W	600 W	300 W

Rated power: The power of an electric consumer that it can consume, which is specified by the manufacturer, is called as rated power.

Effective power: The actually used energy per time of an electric consumer during operation is called as the effective power.

Starting power: The power consumption of an electric consumer that often increases during the switch on or start phase is called the starting power.

Connection for feeding electrical power into existing networks shall only be implemented by specialist personnel and after prior approval by the energy supply company.

The substitute generator is suitable for feeding electrical power into an existing distribution network only in case of failure of general power supply. Measures must be taken so that interconnection is safely prevented after a recovery from power failure.

Measures for safety against hazardous body currents

When feeding electrical power into an existing distribution network, the measures for safety against hazardous body currents must be adapted to the existing safety measures of the existing distribution network.

5.7 Use of the generator's 12 V (DC) facilities

Attention! When using the 12 V connections, the ECON switch should be set to OFF in order to be able to call upon full power in DC mode.

The CPG 2000 INV is equipped with a 12 V terminal posts cable connection.

12 V charging operation with terminal posts cable

Gases are created when charging the battery. Ensure that there is adequate ventilation. Avoid fire, sparks, naked flames and smoking during the charge process. Risk of explosion!

To load a car battery (minimum capacity 18 AH) Connect the supplied 12 V-Clamps cable first to the battery Poles (red terminal-positive pole, black terminal-negative pole) and only then to the 12 V-Clamps cable connection of the generator.

Always remove batteries before charging them. It is not permitted for the battery poles to be connected to the cable terminals of a vehicle.

Attention! Do not mix up the connection terminals of the battery under any circumstances as this could damage the device. In addition, such short-circuits can cause high currents and sparks.

After successful charging, please switch the generator off and disconnect the cable in reverse order. During the battery charge function a constant charge current will be available. Please monitor the charge status of your battery in order to prevent it being overcharged. The 12 V connection is designed for the operation of 12 V consumers with a maximum power of 100 Watts and so can be used for a variety of applications. Never attempt to start a vehicle while the charge cable is still connected to the generator. This will result in the device being overloaded and damaged.

The engine can produce its rated power only in standard conditions mentioned in the technical data. They are defined as followed:

• Installation height approx. 1000 m above normal null
• Air temperature approx. 40°C
• Rel. Humidity approx. 60%

If these values are exceeded, a reduced power is necessary for the electric generator - 1% reduced power for installation height of each 100 m above the aforementioned installation height and exceeding of air temperature above 40°C, approx. 4 % pro 10°C.

6. Maintenance and cleaning

Note:

Make sure that the Start/stop switch (11) is at OFF before you begin maintenance.

6.1 Maintenance intervals

Maintenance intervalTo be carried out depending on which criteria occurs.(Period or operating hours)Element		Daily	After the first month or 20 h	Every 3 months or 50 h	Every 6 months or 100 h	Every 12 months or 300 h
Engine oil	Inspection (see 6.1.)	●
	Change(See 7.2.)		●		●
Air filter	Inspection(See 7.3.)	●
	Cleaning(See 7.3.)			●
Spark plug maintenance(See 7.4.)					●
Cleaning the fuel filter(See 7.5.)					●
Adjusting the valve clearance *						●
Cleaning combustion chamber and valves *						●
Checking the fuel line (replace if necessary) *						●
Exhaust *		Cleaning after 100 operating hours

* Get this work carried out by authorised personnel. Values may vary depending on operating conditions and location.

6.2 Oil change

Empty the oil as long as the engine is still warm in order to guarantee a quick and complete drainage.

1. Remove the maintenance flap (fig. 2, no. 9) and the oil filler screw (Fig. 18, no. 22)(see section 5.1). Screw the oil adapter into the oil filler opening and tilt the generator to one side in order to drain the oil out of the engine. Use a suitable container to collect the oil.

2. Fill the engine oil with the recommended quality and check the oil level.

Oil fill capacity: 0.45 l

18 22

Close-up of a robotic device with a hand applying material to a surface, showing no visible text or symbols.

Caution: Prolonged or repeated skin contact with used oil can cause skin cancer. Although the risk is very low unless you come in contact with used oil on a daily basis, you should wash your hands with soap and water as soon as possible after coming in contact with waste oil.

Note: Dispose of the waste oil in an environmentally responsible way. We recommend handing over the waste oil in a closed container to a local disposal company for recycling. You can find this under, e.g. http://www.wer-entsorgt-was.de/entsorger_suche.html Do not dispose of the waste oil in the trash or by pouring it out.

6.3 Maintenance of air filter

A dirty air filter limits air flow into the engine. Maintain the air filter regularly to prevent the generator from malfunctioning. If you use the generator is very dusty areas, you must clean the air filter more often. Carry out a visual inspection for dirt and damages before every use.

Warning! Never use petrol or solvent with low flash point for cleaning the air filter. It can result in fires or explosions. Follow the instructions and safety information on the packaging of the solvent

1. Loosen the maintenance flap (fig. 20, no. 9) and remove the screw for the air filter cover.
2. Remove the filter carrier (25) along with the filter sponge inside it (24). See fig. 22
3. Wash the air filter in non-flammable solvent and dry it carefully.
4. Re-insert the filter sponge (24) and filter carrier (25) together with the air filter cover and screw these into place. (fig. 20)
5. Now the maintenance flap (fig. 20, no. 9) must be properly attached to the generator again.

Caution: Never operate the generator without the air filter. Doing so can cause major engine damage and quick wearing of the engine.

20 18 9 25 24

6.4 Spark plug maintenance

Recommended spark plugs: A5RTC

21 19 6

In order to guarantee flawless operation of the engine, spark plugs with the correct electrode gap and free of residue must be used.

1. Remove the top maintenance flap (fig. 21, no. 6) in order to access the spark plug (fig. 21/22, no. 19).

2. Remove any dirt from the spark plug recess.

3. Remove the spark plug with the help of the spark plug wrench provided.
4. Carry out a visual check of the spark plug. Dispose of the spark plug if the insulation is cracked or chipped. If you wish to continue using the spark plug, clean it with a wire brush.
5. Check the electrode gap with a feeler gauge (not included in the delivery). The gap should be 0.7 - 0.8 mm. If necessary, correct the gap by bending the earth electrode.
6. Screw the spark plug in by hand in order to avoid damaging the thread.
7. After manually screwing in a new spark plug, this should be tightened a further 180° with the spark plug wrench provided in order to ensure that the spark plug is correctly seated.

If a used spark plug is to be reinserted for further use, an additional 45^ to 90^ turn will be required after initial insertion.

22 0.7 - 0.8 mm (0.028 - 0.031 in) 19

Caution!

The spark plug must be tightly seated. If the spark plug is not tightly seated it can become very hot and possibly damage the generator. Use only the recommended spark plugs.

7. Transport and storage

Warning! Set the Start/stop switch (fig. 23, no. 11) to "Stop" during transportation of the generator.

Always keep the generator horizontal to avoid fuel leakage. Fuel vapours or spilled fuel can catch fire. Set the tank cover ventilation and the fuel cock to "OFF". The tilting angle of the device should never be more than 15°!

23 START STOP 11

Preparation for long-term decommissioning / storage of device:

1. Make sure that the storage area is free from excess humidity and dust.
2. Drain the fuel:

Turn the fuel cock(fig. 24, no. 8) to "OFF". Remove the fuel hose from the fuel cock. Turn the fuel cock to "ON" and fill the fuel in a suitable container using a funnel. After the fuel tank has been completely emptied, shift the fuel hose back to the outlet of the fuel cock.

• Loosen the drain screw of the carburettor and empty the residual fuel from the carburettor (fig. 24, no. 8) into a suitable container.
• Unscrew the spark plug and pour ca. 20 ml of engine oil into the spark plug hole. Carefully pull the pull-cord starter (fig. 26, no. 5) until you can feel resistance. At this point, the pis-

Person using a portable gas generator with a labeled component (no visible text or symbols)

ton is raised during the compression stroke, the inlet and outlet valves are closed and a little oil is distributed in the engine. Storing the engine in this position prevents corrosion in the interior of the device.

24 8

Close-up of a mechanical component with numbered annotations (25 and 26) pointing to features, no readable text or symbols beyond labels.

If the fuel can no longer be used due to impurities, dispose of it in an environmentally responsible way.

8. Troubleshooting

Engine does not start:

graph TD
    A["Enough fuel in the tank?"] --> B["Fill up the petrol tank"]
    C["Start switch set to "ON"?"] --> D["Set the starter switch to "ON""]
    E["Fuel cock open?"] --> F["Set the fuel cock to "On""]
    G["Enough engine oil filled in?"] --> H["Observe low oil safeguard"]
    I["Is there a spark at the spark plug?"] --> J["Replace the spark plug"]
    B --> K["End"]
    D --> L["End"]
    F --> M["End"]
    H --> N["End"]
    J --> O["End"]

!Warning!

Ensure that there is no spilled fuel in the vicinity of the spark plug. Spilled fuel can ignite.

Use insulated pliers or at least gloves to position the spark plug in order to protect yourself from electric shock.

Checking the spark plug

1. Remove the spark plug connector and clean the spark plug of dirt.
2. Remove the spark plug and fit the spark plug connector to the spark plug again.
3. Place the earth electrode against the cylinder head.
4. Pull the pull-cord starter. Sparks should jump between the electrodes.

Technical line drawing of a mechanical assembly with no visible text or symbols

graph TD
    A["Yes"] --> B["Fuel flow to the carburettor?"]
    B --> C["Take the device to an authorised workshop to have the fuel system cleaned."]
    B --> D{No}
    D -->|Yes| E["If the engine still does not start, take the generator to an authorised workshop."]
    D -->|No| F["Checking the fuel flow\n1. Set the fuel cock to "Closed" and loosen the drain screw on the carburettor reservoir (after placing a suitable container underneath).\n2. As soon as the petrol cock is turned to "Open", fuel should flow."]

9. Warranty

The present device was manufactured and inspected according to the latest methods. The seller warrants for faultless material and workmanship in accordance with the legal regulations of the country in which the device was purchased. The warranty period begins with the day of the purchase and is subject to the provisions below:

Within the period of warranty, all defects which are to be attributable to defective materials or manufacturing will be eliminated free of charge. Any complaints are to be reported immediately upon their detection.

The warranty claim becomes void in the case of interventions undertaken by the purchaser or by third parties. Damage resulting from improper handling or operation, incorrect setting-up or storage, inappropriate connection or installation or Acts of God or other external influences are excluded from warranty.

Parts being subject to wear and tear are excluded from warranty.

All parts were manufactured using maximum care and high-quality materials and are designed for a long lifecycle. It should be understood, however, that the wear and tear depends on the kind of use, the intensity of use and the internals of maintenance. Complying with the installation and maintenance information contained in the present operating instructions will therefore considerably contribute to a long lifecycle of these wearing parts.

In case of complaints, we reserve the option of repairing or replacing the defective parts or replace the entire device. Replaced parts will pass into our property.

Claims for liquidated damages are excluded unless they are caused by wilful acts or negligence on the side of the manufacturer.

The warranty does not provide for any claims beyond those referred to above. The warranty claim has to be evidenced by the purchaser in the form of the submission of the sales receipt. The present warranty commitment is valid in the country in which the device was purchased.

Please note:

1. Should your device fail to function properly, please verify first whether an operating error or another cause is present which cannot be attributed to a defect of the device.

2. In case you have to take or send in your defective device for repair, please be sure to enclose the following documents:

– Sales receipt (sales slip).
- A description of the occurring defect (a description as accurate as possible will expedite the repair work).

1. In case you have to take or send in your defective device for repair, please remove any attached parts which do not belong to the original condition of the device. If any attached parts of this kind should be missing upon the return of the device, we shall not be liable for them.

10. How to order spare parts

The best way to order spare parts is by e-mail or fax. Please use the e-mail address [e-mail] or the fax number 07263/91 25 85.

11. Service

In the case of warranty claims or malfunction, please contact your point of sale.

A current operating manual is available as required as a PDF file via e-mail: [e-mail].

Disposal and recycling of packaging

The device is provided in a package to avoid damages during transport. This package is made of raw materials and hence can be reused or recycled.

For EC countries only

Please do not dispose of electrical appliances in the regular domestic waste!

According to the European Directive 2012/19/EU regarding waste electrical and electronic equipment and the implementation of that directive into national law, electrical devices have to be collected separately and disposed of in an environmental-suitable manner after the end of their life cycle. Should you have any questions, please contact your local waste disposal company.

Chère cliente, cher client,

Attention, surfaces chaudes

Close-up of a hand inserting a plug into a device, showing internal components and wiring (no text or symbols visible)

Interior view of a kitchen appliance with a double-headed arrow indicating rotation (no text or symbols)

11 2 3 0% ④

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12 10 Choke

12 10 Choke

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24 SWT ON 8

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26 5

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Service Email: [e-mail]

4 set soundwave (1) 12

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7 2 3

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9 13 14

12 10 Choke

1. Tirare lo starter (Fig. 12, n. 10) ().

13 START STOP 11

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Close-up of a black electronic device panel with two circular components and labeled parts (no readable text or symbols)

Close-up of a hand using a tool to press or install a device with a surface underneath (no visible text or symbols)

BP6ES, SPR6ES (NGK), F6TC, F6RTC (LD)

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9. Garanzia

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7 2 3 60

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5.3. Arranque del motor

9 13 14

10 UP OR 8

11 2 3

12 10 Choke

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Servicio Email: [e-mail]

Yellow triangular warning sign with black exclamation mark symbol

Yellow triangular warning sign with black lightning bolt symbol indicating electrical hazard

Uwaga napięcie

Traffic warning sign indicating a house with a pencil inside, set against a red triangular background.

Yellow traffic sign indicating a person with bidirectional arrow between two rectangular boxes

Yellow triangular warning sign with black pictograms depicting a person and bubbles, indicating workplace safety or hazard.

Nie wdychać spalin.

Warning sign depicting a broken hand holding a flame, indicating hazardous material hazard.

Close-up of a device's front panel with arrows indicating directional movement (no text or symbols visible)

Close-up of a hand inserting a plug into a device, showing internal components and wiring (no text or symbols visible)

Close-up of a mechanical component with a circular arrow and number 6, no visible text or symbols

Close-up of a circular object with a dark center and a numbered label '24' pointing to it (no readable text or symbols beyond the number)

12 10 Choke

13 START STOP 11

Hand holding a portable electricity generator with a numbered label (14 and 5) on the front panel, no visible text or symbols on the device itself.

Close-up of electronic components with no visible text or symbols

Close-up of a robotic device with a hand operating it, showing a water surface and a downward arrow (no text or symbols visible)

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26 5

Hand operating a mechanical device with no visible text or symbols

↓ Tak

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D-74915 Waibstadt / Germany

Tel.: [phone]

Fax: [phone]