ZD-8922 SE - Welding machine Toolcraft - Free user manual and instructions

USER MANUAL ZD-8922 SE Toolcraft

Dear customer, Thank you for purchasing this product. This product complies with statutory national and European regulations. To ensure that the product remains in this state and to guarantee safe operation, always follow the instructions in this manual. These operating instructions are part of this product. They contain important information on setting up and using the product. Do not give this product to a third party without the operating instructions. Therefore, retain these operating instructions for reference! If there are any technical questions, please contact: www.conrad.com/contact

2. Explanation of symbols

The symbol with the lightning in a triangle indicates that there is a risk to your health, e.g. due to an electric shock. The symbol with an exclamation mark in a triangle is used to highlight important information in these operating instructions. Always read this information carefully. The arrow symbol alerts the user to the presence of important tips and notes on using the device.17

The product is suitable for soldering with SMD components in combination with suitable soft solders. The soldering temperature is adjustable. Power is supplied via a standard household mains socket. Thisproductisintendedforindooruseonly.Donotuseitoutdoors.Contactwithmoisture(e.g.inbathrooms)must be avoided under all circumstances. For safety and approval purposes, you must not rebuild and/or modify this product. Using the product for purposes other than those described above may damage the components. In addition, improper use can cause hazards such asashortcircuit,reorelectricshock.Readtheinstructionscarefullyandstoretheminasafeplace.Onlymakethis product available to third parties together with its operating instructions. This product complies with statutory national and European regulations. All company and product names are trademarks of their respective owners. All rights reserved.

• Soldering iron holder

• Operating instructions Up-to-date operating instructions Download the latest product information at www.conrad.com/downloads or scan the QR code shown. Follow the instructions on the website.18

5. Important safety information

• This product is not intended to be used by people (including children) with impaired physical, sensory or mental capabilities or lack of experience and/or lack of knowledge unless they are supervised by a person responsible for their safety or have received instructions on how to use the product.

• Childrenmustalwaysbesupervisedbyanadulttoensurethattheydo not play with the product.

• Exercise cautionwhenusingthe product,otherwise thereis are hazard.

• Exercise caution if you use the device on points with combustible materials.

• Do not heat up the same joint for a prolonged period.

• Do not operate the product in rooms or under adverse ambient conditions, where combustible gas, smoke or dust are or could be present! Danger of explosion!

• Pleasenotethatthehotaircanbedirectedtoammablematerials that are out of sight.

• Turn off the station after use. Place the soldering iron in the soldering iron holder and the hot air nozzle in the bracket on the station. Let the soldering iron and the hot air nozzle cool down completely before storing the product.

• Never leave the product unattended during use.19

6. General safety information

Read the operating instructions and safety information carefully. If you do not follow the safety information and information on proper handling in these operating instruction, we will assume no liability for any resulting personal injury or damage to property. Such cases will invalidate the warranty/guarantee. a) General information

• The device is not a toy. Keep it out of the reach of children and pets.

• Do not leave packaging material lying around carelessly. It may become a dangerous toy for children.

• Protect the product from extreme temperatures, direct sunlight, strong jolts, high humidity, moisture, ammablegases,vapoursandsolvents.

• Do not place the product under any mechanical stress.

• If it is no longer possible to operate the product safely, stop using it and prevent unauthorised use. Safe operation can no longer be guaranteed if the product: - is visibly damaged, - is no longer working properly, - has been stored for extended periods in poor ambient conditions or - has been subjected to any serious transport-related stress.

• Always handle the product carefully. Jolts, impacts or a fall even from a low height may damage the product.

• In schools, educational facilities, hobby and DIY workshops, the product must be operated under the supervisionofqualiedpersonnel.

• Always comply with the accident prevention regulations for electrical equipment when using the product in commercial facilities.

• If you have questions which remain unanswered by these operating instructions, contact our technical support service or other technical personnel. b) Power cable/mains voltage

• This product is built according to protection class I. It must be powered by a standard earthed mains socket.

• Before connecting the soldering station, make sure that the mains voltage in your region meets the specicationsonthenameplate.

• The mains socket that you use to connect the power cable must be easily accessible.

• Never unplug the mains plug by pulling on the cable.20

• Do not touch the mains cable or the product if there are any signs of damage, as this may cause a fatal electric shock! Switch off the mains voltage to the socket containing the power adapter (switch off at the corresponding circuitbreakerorremovethefuse,andthenswitchoffatthecorrespondingRCDprotectiveswitch). You can then unplug the power adapter from the mains socket.

• If there are any signs of damage, discontinue use immediately. Take the product to a specialist repair centre or dispose of it in an environmentally friendly manner.

• Afaultymainscablemaybereplacedonlybythemanufacturer,aserviceengineerorasimilarlyqualied person in order to prevent hazards.

• Do not insert any objects into the ventilation slots on the soldering station. This may cause a fatal electric shock! c) Operation

• Never use the soldering iron to heat up liquids.

• Never solder live electrical components or parts. Always switch off the power before-hand.

• Donotcoverorfastenanyitemstothesolderingstation.Otherwisethereisariskofre.

• Touching or soldering capacitors (or similar components) or leads/cables that are connected to capacitorsmaycauseafatalelectricshock!Capacitorsmaystaychargedforseveralhoursafteryou switch off the power supply!

• Keep your workstation clean.

• Ensurethatthereissufcientlighting.

• Ensureproperventilationduringsoldering.Solderanduxvapourscanbeharmfultoyourhealth.

• Wash your hands thoroughly after working with solder. This is particularly important when using lead- based solder.

• Do not put soldering alloys into your mouth. Do not eat or drink during soldering.

• Wear suitable protective clothing and safety goggles when soldering. Liquid/splashing solder may cause serious burns or eye damage.

• Neverusesolderingux,acidorsimilaraidswhensoldering.Suchmaterialsresultinpoorsoldering joints. They may also damage the tip of the soldering iron.

• When using the soldering iron, do not touch any other part of the soldering iron apart from the handle. Otherwise there is a danger of burning!

• Alwayssolderonnon-ammablesurfaces.Protectothermaterialsnearbyfromdamagethroughheat.

• Place the soldering iron in holder when not in use.21

a) Attaching/changing the nozzle Plug one of the three nozzles attachments all the way onto the hot air nozzle. The smaller the attachment, the more exact you may work (e.g. on a thickly equipped circuit board). Risk of burns! Never change a hot nozzle attachment. Wait until the hot air nozzle and the nozzle attachment have cooled down completely. Do not use any tool for changing to avoid damage to the nozzle attachment. You may also use the hot air nozzle without an attachment, for example if you want to heat up a larger area. b) Installation site and connection Protect heat-sensitive surfaces with a suitable cover. Neverplacetheproductonvaluablefurnituresurfaces,oorsorcarpets. Maintainasufcientdistancefromcombustibleorammableobjects(e.g.curtains).

• Placetheproductonahorizontal,stable,sufcientlylargesurface.

• Insert the holder all the way into the slot on the right side of the station.

• Insert the hot air nozzle into the holder so that it cannot fall out, see image on the right. Risk of re! Make sure that there is enough space above and behind the hot air nozzle. Never set the station directly in front of other objects to help ensure this. When you place the hot air nozzle in the bracket, hot air exits for another 90 seconds before the fan stops.

• Connecttheplugofthesolderingirontotheappropriatesocketonthestation.Theplug tsonlyinonedirection.Donotuseanyforce.Securetheconnectionwiththecapnut.

• Place the soldering iron in the soldering iron holder.

• Connectthemainsplugtoastandardmainssocket.22 c) Switching on and off

• Switch on the station via the mains switch on the rear (switch position I = on). After switching on, OFF appears on both displays.

• Press the red switch on the front of the station to start the heating process (soldering iron = left / hot air nozzle = right). When the hot air nozzle is in the holder, it is in standby mode. SLP (sleep mode) appears on the display. The heating process starts only when you remove the hot air nozzle from the holder. When you replace the hot air nozzle in the bracket, the heating process is stopped and the fan stops after 90 seconds. If the message EEE appears on the left display, turn off the station. Disconnect the soldering iron and reconnect it with the station. Make sure that the plug is connected correctly and that the cap nut is hand- tight. Turn the product back on. If the message EEE persists, the soldering iron is defective and must be replaced.

• To stop the heating process, press the red switch again. OFF appears on the display.

• After use, switch off the product with the power switch on the rear (switch position O = off). d) Setting the temperature The temperature for the soldering iron and the hot air nozzle can be adjusted independently from one another.

• Press the + button to increase the temperature by 1 degree. Press the – button to reduce the temperature by 1 degree. Press and hold the button to fast forward.

• Withtheslideswitch,youcanswitchthedisplaybetweenCelsius(°C)andFahrenheit(°F). e) Setting the air volume You can set the air volume of the hot air nozzle with the knob.

• Turn the knob to the right (clockwise) to increase the air volume.

• Turn the knob to the left (counter clockwise) to decrease the air volume.23

• Select the temperature according to the soldering process you want to perform. In any case, the temperature must be higher than the melting point of the solder. Toensurethatthesoldermeltsquicklyandowssmoothly,thetemperatureofthesolderingstationshouldbeset toatleast50°Chigherthanthemeltingpointofthesolder. Soldering for excessively long periods may damage many types of components due to prolonged heat exposure. It is therefore advisable to select a higher soldering tip temperature to keep the soldering process as short as possible. However, selecting an excessive temperature can also cause problems (e.g. damage components).

• If you need to heat large quantities of solder (e.g. for a large soldering joint or a soldering joint that dissipates heat, such as a cooling plate), you can set a higher temperature.

• After setting the desired temperature, the product requires a few seconds until the soldering tip reaches the desired temperature.

• As soon as the temperature is reached, remove the soldering iron from the soldering iron holder. Risk of burns! Only hold the soldering iron by the plastic handle. Never touch the hot tip or the metal shaft.

• Thesoldershouldmeltinstantlyuponcontactwiththesolderingtip.Risingsmokeiscausedbyevaporatingux contained inside the solder.

• For larger soldering joints, increase the temperature to speed up the soldering process. Only use the highest temperature setting for as long as necessary to avoid overloading the soldering tip.

• Reducethetemperatureofthesolderingironduringbreaks.Thissavesenergyandprolongsthelifespanofthe soldering tip.

• Always place the soldering iron into the soldering iron holder when it is heating up and cooling down and when you are not soldering.

• Make sure that the soldering tip is well coated with tin when taking breaks or before switching the soldering station off.

• Ensure that the soldering contacts on the workpiece are clean. Only use solder designed for electronic work. Acidic solder may damage the soldering tip or the work piece.

• Heatthesolderingjointwithsolderingtipandapply thesolderatthe sametime.Removethe solderfromthe solderingjoint.Then,removethe solderingtip.Complete thesolderingprocess quicklytoavoid damagingthe workpiece (e.g. dislocated conductors or overheating components).

• Allow the soldering joint to cool down. Depending on the size of the soldering joint, it may take 1–2 seconds for the solder to harden. During this time, do not move the soldered component to prevent the formation of a so-called cold soldering joint. Thesolderjointhasadullsilverappearance,doesnotprovidegoodelectricalcontactnormechanicalxation. A correctly soldered joint should shine in a similar way to chrome.24

• Cleananyuxresiduefromthesolderingtipoccasionally(e.g.withadampsponge).Todothis,brieywipethe soldering tip. Do not press the tip into the damp sponge. Never hold the soldering tip against the sponge for too long to prevent damage to the sponge. Ensurethatthespongeissufcientlydamp.Nevercleanthesolderingtipwithadrysponge! As an alternative to the sponge, use a separately available dry cleaner. Mechanical damage to the soldering tip destroys the protective coating and reduces its lifespan. Do not clean the soldering tip with sharp objects or a metal brush.

• Removeanyuxresiduefromthesolderingtipbeforesoldering.Thenreapplytintothesolderingtip.Applyasmall amount of tin to the soldering tip, ensuring that the tin forms an even layer on the tip. This prevents corrosion on the soldering tip. Then place the soldering iron into the soldering iron holder. Switch off the soldering station. Risk of burns! It takes about 10–15 minutes for the soldering iron to cool down completely. Do not touch the soldering tip or holder during this time. b) Hot air nozzle Proceed as described in the previous section above and also observe the following notes: Risk of burns! Touch the hot air nozzle only by the plastic handle. Never touch the hot nozzle or the metal shaft. Never point the hot air jet toward your body. Risk of re and explosion! Neverpointthehotairjettowardsensitivematerials,ammableobjects,gases,etc. Alignthehotairowfromthenozzletothelocationwherethesolderingprocessistobecarriedout.Thedistance shouldnotbetoogreat(otherwisethehotairwillnotsufcientlyheatthesolderingtin).Ashortdistance,however, must also be avoided. Otherwise, there may be an excessive heating of the component.25

• Ifthecomponentyouwishtodesolderisdefective(forexample,alargeIC),youcanpointthenozzledirectly at the component and not at the pins. Especially in the case of components with connection pins on each side, desoldering may be practically impossible.

• When desoldering, always make sure that the conductor paths are not heated up, otherwise they may detach from the carrier material.

• PleaseremovetheICwithpincersortweezersassoonasthesolderingtinismelted.

• After you have removed the component, you can remove the remaining soldering tin with a desoldering suction pump (not included).

10. Use as a hot air blower

• The hot air nozzle can also be used for heating suitable objects, for example, for shrinking shrink tubes.

• Depending on the size of the object, the hot air nozzle can be operated with or without the nozzle. Make sure when heating that no surrounding components/objects can be damaged. Inthecaseofimproperhandlingorheatingofunsuitableobjects,thereisdangerofre/explosion! Never point the hot air jet toward your body, risk of burns/injury! Heatingobjectsmaycausetoxicandharmfulgasestoform.Therefore,alwaysensuresufcientventilation.

11. Changing the soldering tip

Use a suitable soldering tip depending on the soldering job at hand. Youcan ndsuitableaccessoriesontheproductrelatedwebsiteatwww.conrad.com. Enter the order number into the search bar. Only use soldering tips that are recommended for use with the soldering station. The use of other soldering tips can lead to a false temperature reading (the actual temperature of the soldering tip does not match the temperature display). In addition, the heating element can be damaged. This leads to a loss of the warranty. Whenworkingonsmallcomponents,useaverynesolderingtip.However,whensolderingonlargercomponents, asolderingtipwithabroader/attipshouldbeused.Alargersolderingtipcantransfermoreheatsothesoldering process goes more quickly.26 The soldering tip is subjected to a mechanical and thermal load during use. Over time, the soldering tip will becomeblunt(especiallywithverynesolderingtips),meaningthatyouwillnotbeabletosolderprecisely on small components. The lifespan of the soldering tip depends on several factors. For example, high soldering temperatures signicantlyreducethelifespan. Proceed as follows to change the soldering tip:

• Turn off the soldering station and let the soldering iron cool down completely.

• Loosentheknurledcapnutonthemetalshaftofthesolderingiron.Removethecapnutandthemetalsleeve. The heating/cooling process may cause the cap nut to become very tight. If so, loosen the cap nut with a pair of pliers. However, do not use any force, as this may damage the heating element. This leads to a loss of the warranty.

• Removethesolderingtipfromtheheatingelement.

• Install a new soldering tip on the heating element.

• Replacethemetalsleeveandthecapnut.Tightenthettingsmanually.Donotuseanyforcewhenscrewingtight.

12. Care and cleaning

Never use aggressive detergents, rubbing alcohol or other chemical solutions, as these could damage the casing or stop the product from functioning properly.

• Always disconnect the product from the power supply before cleaning it. Disconnect the mains plug from the mains socket.

• Before cleaning, let all components cool down completely.

• Use a dry, lint-free cloth to clean the station.

• Before turning off the product, the soldering tip must be well coated in tin. This prevents corrosion on the soldering tip and prolongs its lifespan.27

This symbol must appear on any electrical and electronic equipment placed on the EU market. This symbol indicates that this device should not be disposed of as unsorted municipal waste at the end of its service life. Owners of WEEE (Waste from Electrical and Electronic Equipment) shall dispose of it separately from unsorted municipal waste. Spent batteries and accumulators, which are not enclosed by the WEEE, as well as lamps that can be removed from the WEEE in a non-destructive manner, must be removed by end users from the WEEE in a non-destructive manner before it is handed over to a collection point. Distributorsofelectricalandelectronicequipmentarelegallyobligedtoprovidefreetake-backofwaste.Conrad provides the following return options free of charge (more details on our website):

• at the collection points of public waste management authorities or the collection points set up by manufacturers or distributors within the meaning of the ElektroG End users are responsible for deleting personal data from the WEEE to be disposed of. It should be noted that different obligations about the return or recycling of WEEE may apply in countries outside of Germany.