ESM-4435 - Temperature Controller Emko - Free user manual and instructions

USER MANUAL ESM-4435 Emko

SEMKO ESM-4435 26 500 PSET P AT A/M SET Controleur de process CE UK CA EAC

PROCESS CONTROL UNIT ESM-4435

ESM 4435

Universal Input PID Process Controller

• 4 digits process (PV) and 4 digits process set value (SV) display
• Un(VT, RTD, mV, input, mA =)
• Dual or multipoint calibration for —Voltage / Current input
• Configurable ON/OFF, P, PI, PD ve PID control forms
• Adaptation of PID coefficients to the system with Auto-tune and Self-tune
• Manual/Automatic mode selection for control outputs
• Bumpless transfer
• Programmable heating, cooling and alarm functions for control outputs

SPECIFICATIONS

PROCESS INPUT

Universal Input: Voltage D Current

Thermocouple(TC): L(DIN 43710), J, K, R, S, T, B, E and N (IEC584.1)(ITS90), C (ITS90)

Thermoresistance (RTD): PT-100 (IEC751)(ITS90)

Voltage/ Current Input Types Selectable by parameters. 0...50mV ---, 0...5V ---, 0...10V --- or 0...20mA ---, 4...20mA ---

Measurement Range: Please refer to Table-1 for selection of input type and scale.

Accuracy:± 0,25% of full scale for thermocouple, thermoresistance and voltage,± 0,70% of full scale for current.

Cold Junction Compensation: Automatically ±0.1°C/1°C.

Line Compensation: Máxíbm.

Sensor Break Protection: Upscale.

Sampling Cycle:3 samples per second.

Input Filter:0.0 to 900.0 seconds.

CONTROL

Control Form: ON/OFF, P, PI, PD or PID(Control form can be programmed by the user.)

OUTPUT

Standard Relay Outputs :3 pieces 5A@250ve-load) They can be programmed as Control or Alarm output) (Electrical Life 100000 operation(Full Load))

Analog Output: 0/4 to 20 mA or 0/2 to 10V ---

SUPPLY VOLTAGE AND POWER

100-240 V ∼ 50/60 Hz (-15%; +10%) -6VA

48V = (-15%; +10%) -6W

24V ∼ 50/60 Hz (-15% ; +10%) -6VA

24V = (-15%; +10%) -6W

(Must be determined in order.)

DISPLAY

Process Display :

ESM-4435 : 10.1 mm Red 4 digits LED display

Set Value Display :

ESM-4435 : 8 mm Green 4 digits LED display

LEDS : AT (Auto Tune) Manual Mode Automatic Mode

ASET1 / ASET2 ( Control or Alarm Set ) CDO,OR,AL,OR2 ( Status ) , °C /°F / V LEDS.

ENVIRONMENTAL RATINGS and PHYSICAL SPECIFICATIONS

Operating Temperature: 0...50°C

Humidity : 0-90%RH (none condensing)

Protection Class : P65 at front, IP20 at rear

Mechanical Impacts: 1Joule(IK06)

Weight: ESM-4435 : 170 gr.

Dimensions: ESM-4435 : (48 x 48mm, Depth :87.5 mm)

Panel Cut-Out: ESM-4435 : (46 x 46mm)

Electrical Wirings

Universal Process input (TC, RTD, Voltage/ Current) Sensor or Transmitter Supply Voltage 0 to 50mV --- 0 to 10V --- 0 to 20mA --- Pt-100 TC 24V --- ±10% Max. 50mA Output-2 (Alarm ) 1 2 3 4 5 6 C NO 5A@250V ~ COMK P/N : ESM-4435 C E UK CAT II Process Out 5A@250V ~ C NO NC 8 9 10 11 12 13 14 Output-3 (Process ) Output-1 (Alarm) Supply Voltage 100-240V～(-15%,60% -6VA) 24 V～(-15%,60%6VA) 24V---(-15%;+10%) -6~ 48V---(-15%;+10%) -6~

Note-1: External Fuse is recommended.
Note-2: Stranded cable cross section: 1,5mm ^2 , Solid cable cross-section: 2,5mm ^2 The stripping length is 7mm to 9mm.
Note-3: Supply cables must comply with the requirements of IEC 60277 or IEC 60245.

DIMENSIONS

EMKO ESM-4435 °C 8.8.8.8 °F V PO M A AO1 8.8.8.8 AO2 AT PSET ASET1 ASET2 Process Controller P AT A/M SET 48 mm/ 1.89 inch

Maximum 5mm / 0.2 inch

mm /0.45 inch 76mm / 2.99 inch

PANEL MOUNTING

1 8.8.8.8 8.8.8.8 P 2 3 4 5

1-Before mounting the device in your panel, make sure that the panel cut-out is suitable.
2-Check front panel gasket position
3-Insert the device through the cut-out. If the mounting clamp are on the unit, put out them before inserting the unit to the panel.
4-Insert the unit in the panel cut-out from the front side.
5-Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel.

Adjustment of Process and Alarm Set Values

graph LR
    A["Operation screen"] --> B["Process Set Screen"]
    B --> C["Alarm-1 Set Screen"]
    C --> D["Alarm-2 Set Screen"]
    D --> E["Operation screen"]

    A -->|When SET button is pressed, PSET LED flashes. "PSET" is shown on top display and process set value is shown on bottom display.| A1["26 500"]
    B -->|Set value can be changed with increment and decrement buttons.| B1["PSET 500"]
    B -->|For saving Set value and accessing to the other Set values, press Set button.| B2["PSET 510"]
    C -->|Set value can be changed with increment and decrement buttons.| C1["ALr 550"]
    C -->|For saving Set value and accessing to the other Set values, press Set button.| C2["ALr 560"]
    D -->|Set value can be changed with increment and decrement buttons.| D1["ALr 600"]
    D -->|ASET2 Led Flashes.| D2["ASET2 LED"]
    D -->|Press Set button for saving the set value and turn to the main screen.| D3["RLr 610"]

Note : For exiting without saving Set value, press menu ("P") button.

Easy Access Diagram For Program Parameters

graph TD
    A["Operation screen"] --> B["PASS ECH"]
    B --> C["ECPS"]
    C --> D["ECPS 850"]
    D --> E["Password Screen"]
    E --> F["Enter the password with increment and decrement buttons."]
    F --> G["Confirm the password with SET/OK button."]
    G --> H["PCnF menu"]
    H --> I["ALn1 menu"]
    I --> J["ALn2 menu"]
    J --> K["GENn Conf"]
    K --> L["Password menu"]

    subgraph Operation screen
        M["Press button for accessing to the programming section."] --> N["Press SET/OK button for accessing to the password entering screen."] --> O["Print SET/OK button for accessing to the password entering screen."] --> P["Print SET/OK button for accessing to the password entering screen."] --> Q["Print SET/OK button for accessing to the password entering screen."] --> R["Print SET/OK button for accessing to the password entering screen."] --> S["Print SET/OK button for accessing to the password entering screen."] --> T["Print SET/OK button for accessing to the password entering screen."] --> U["Print SET/OK button for accessing to the password entering screen."] --> V["Print SET/OK button for accessing to the password entering screen."] --> W["Print SET/OK button for accessing to the password entering screen."] --> X["Print SET/OK button for accessing to the password entering screen."] --> Y["Print SET/OK button for accessing to the password entering screen."] --> Z["Print SET/OK button for accessing to the password entering screen."] --> AA["Print SET/OK button for accessing to the password entering screen."] --> AB["Print SET/OK button for accessing to the password entering screen."] --> AC["Print SET/OK button for accessing to the password entering screen."] --> AD["Print SET/OK button for accessing to the password entering screen."] --> AE["Print SET/OK button for accessing to the password entering screen."] --> AF["Print SET/OK button for accessing to the password entering screen."] --> AG["Print SET/OK button for accessing to the password entering screen."] --> AH["Print SET/OK button for accessing to the password entering screen."] --> AI["Print SET/OK button for accessing to the password entering screen."] --> AJ["Print SET/OK button for accessing to the password entering screen."] --> AK["Print SET/OK button for accessing to the password entering screen."] --> AL["Print SET/OK button for accessing to the password entering screen."] --> AM["Print SET/OK button for accessing to the password entering screen."] --> AN["Print SET/OK button for accessing to the password entering screen."] --> AO["Print SET/OK button for accessing to the password entering screen."] --> AP["Print SET/OK button for accessing to the password entering screen."] --> AQ["Print SET/OK button for accessing to the password entering screen."] --> AR["Print SET/OK button for accessing to the password entering screen."] --> AS["Print SET/OK button for accessing to the password entering screen."] --> AT["Print SET/OK button for accessing to the password entering screen."] --> AU["Print SET/OK button for accessing to the password entering screen."] --> AV["Print SET/OK button for accessing to the password entering screen."] --> AW["Print SET/OK button for accessing to the password entering screen."] --> AX["Print SET/OK button for accessing to the password entering screen."] --> AY["Print SET/OK button for accessing to the password entering screen."] --> AZ["Print SET/OK button for accessing to the password entering screen."] --> BA["Print SET/OK button for accessing to the password entering screen."] --> BB["Print SET/OK button for accessing to the password entering screen."] --> BC["Print SET/OK button for accessing to the password entering screen."] --> BD["Print SET/OK button for accessing to the password entering screen."] --> BE["Print SET/OK button for accessing to the password entering screen."] --> BF["Print SET/OK button for accessing to the password entering screen."] --> BG["Print SET/OK button for accessing to the password entering screen."] --> BH["Print SET/OK button for accessing to the password entering screen."] --> BI["Print SET/OK button for accessing to the password entering screen."] --> BJ["Print SET/OK button for accessing to the password entering screen."] --> BK["Print SET/OK button for accessing to the password entering screen."] --> BL["Print SET/OK button for accessing to the password entering screen."] --> BM["Print SET/OK button for accessing to the password entering screen."] --> BN["Print SET/OK button for accessing to the password entering screen."] --> BO["Print SET/OK button for accessing to the password entering screen."] --> BP["Print SET/OK button for accessing to the password entering screen."] --> BQ["Print SET/OK button for accessing to the password entering screen."] --> BR["Print SET/OK button for accessing to the password entering screen."] --> BS["Print SET/OK button for accessing to the password entering screen."] --> BT["Print SET/OK button for accessing to the password entering screen."] --> BU["Print SET/OK button for accessing to the password entering screen."] --> BV["Print SET/OK button for accessing to the password entering screen."] --> BW["Print SET/OK button for accessing to the password entering screen."] --> BX["Print SET/OK button for accessing to the password entering screen."] --> BY["Print SET/OK button for accessing to the password entering screen."] --> BZ["Print SET/OK button for accessing to the password entering screen."] --> CA["Print SET/OK button for accessing to the password entering screen."] --> CB["Print SET/OK button for accessing to the password entering screen."] --> CC["Print SET/OK button for accessing to the password entering screen."] --> CD["Print SET/OK button for accessing to the password entering screen."] --> CE["Print SET/OK button for accessing to the password entering screen."] --> CF["Print SET/OK button for accessing to the password entering screen."] --> CG["Print SET/OK button for accessing to the password entering screen."] --> CH["Print SET/OK button for accessing to the password entering screen."] --> CI["Print SET/OK button for accessing to the password entering screen."] --> CJ["Print SET/OK button for accessing to the password entering screen."] --> CK["Print SET/OK button for accessing to the password entering screen."] --> CL["Print SET/OK button for accessing to the password entering screen."] --> CD
    end

Run LiSt: Selection of PID Tune and Operation Form

TUNE SELECTION:

By selecting one of the methods below, device can determine the PID parameters.

Device operates according to the defined PID.

Auto tune (Limit Cycle Tuning) operation.

Self tune (Step Response Tuning) operation.

Auto-Self Tune Self Tune operation is performed, if the conditions are realized when power on firstly.

AUTOMATIC TUNE SELECTION

Device does not perform tuning.

Device does perform tuning.

BUMPLESS TRANSFER

Process output value in manual control is not taken into consideration while passing from manual control to automatic control. New control output that is measured in automatic control is applied to process output.

Last % process output value in automatic control is accepted as process output value of manual control and manual control continues to run.

ALARM LATCH CANCELING

Alarm latch canceling is not performed.

If there is an alarm output with latching and there is no alarm status, latching operation will be finished by the device. When it is finished, this parameter becomes no Automatically.

dISP LiSt: Function Selection for Top and Bottom Display

It defines the function of the top display. This parameter determines which value is shown in top display.

Process value (PV) is shown in top display.

Difference between process set value and process value(SV-PV) is shown in top display.

It defines the function of the bottom display. This parameter determines which value is shown in bottom

Process set value (SV) is shown in bottom display.

% Output value that is applied to process control output is shown in bottom display.

PinP ConF:Process Input Type and Relevant Parameters

,55L Process Input Type

TC Process Input Type
RTD input type selection
2 =Voltage / Current input type selection.

ECSL TC Input Selection

This parameter is active if TC input type is selected.

L (-100°C;850°C) or (-148°F;1562°F)
L (-100.0°C;850.0°C) or (-148.0°F;999.9°F)
J (-200°C;900°C) or (-328°F;1652°F)
3 J (-199.9°C; 900.0°C) or (-199.9°F; 999.9°F)
4 K (-200°C;1300°C) or (-328°F;2372°F)
5 K (-199.9°C; 999.9°C) or (-199.9°F; 999.9°F)
6 R (0°C;1700°C) or (32°F;3092°F)
R (0.0°C;999.9°C) or (32.0°F;999.9°F)
8 S (0°C;1700°C) or (32°F;3092°F)
9 S (0.0°C; 999.9°C) or (32.0°F; 999.9°F)
10 T (-200°C;400°C) or (-328°F;752°F)
T (-199.9°C; 400.0°C) or (-199.9°F; 752.0°F)
12 B (44°C;1800°C) or (111°F;3272°F)
13 B (44.0°C;999.9°C) or (111.0°F; 999.9°F)
14 E (-150°C;700°C) or (-238°F;1292°F)
15 E (-150.0°C;700.0°C) or (-199.9°F;999.9°F)
16 N (-200°C; 1300°C) or (-328°F; 2372°F)
17 N (-199.9°C; 999.9°C) or (-199.9°F; 999.9°F)
18 C (0°C;2300°C) or (32°F;3261°F)
19 C (0.0°C;999.9°C) or (32.0°F;999.9°F)

rtd5 RTD Input Selection

This parameter is active if RTD input is selected.

PT-100 (-200°C ; 650°C ) or (-328°F ; 1202°F)
PT-100 (-199.9°C ; 650.0°C ) or (-199.9°F ; 999.9°F)

uRSL —Voltage / Current Input Selection

This parameter is active if ---Voltage/Current is selected.

0...50mV = (-1999 ; 9999)
0...5V = (-1999 ; 9999)
2 0...10V = (-1999 ; 9999)
3 0...20mA = (-1999 ; 9999)
4...20mA = (-1999 ; 9999)

Display Point Position

Active if oltage / Current input is selected.—V

Not point.

Between first and second digits "0.0"

Between second and third digits "0.00"

Between third and fourth digits "0.000"

Display Value Adjustment Type

Active if oltage / Current input is selected.——V

Fixed dual point display adjustment. Display adjustment low point value is fixed to -1999, display adjustment high point value is fixed to 9999.

User can do dual point display adjustment with tPoL and TPoH.

User can do defined 16 display adjustment points.

Low Point Display adjustment (-1999, 9999)Unit

Active if oltage / Current input is selected.—V

High Point Display adjustment (-1999, 9999)Unit

Active if oltage / Current input is selected.——V

Display adjustment points (-1999, 9999)Unit

Active if voltage / Current input is selected.

In multipoint display adjustment operation, defined scale is divided into 16 adjustment points.

For example : uASL is 0 (0-50mV) .

Coefficient value (1.000, 9.999)

Process value is multiplied with this value.

Active if - voltage / Current input is selected.

Unit selection

Unit is ^ C

Unit is °F

Unit is Voltage.Active if oltage/Current input is selected.——V

No unit.Active if oltage / Current input is selected.——V

Minimum value of operating scale. It can be changed according to input type and scale of the process.

Maximum value of operating scale. It can be changed according to input type and scale of the process.

Display offset for process value. It can be adjusted -10 % to +10 % of scale. The defined value is added to process value.

Defines filter time for input signal. It can be adjusted from 0.0 to 900.0.

It is active if process input is selected TC input. It decides if cold junction compensation is active or not.

Cold junction compensation is active.

Cold junction compensation is not active.

Pid ConF: PID Configuration Parameters

PROPORTIONAL BAND (0.0%, 999.9%)

If = 1000^ , = 0^ and = 50.0 then,

Proportional Band = ( - ) * P / 100.0

Proportional Band = (1000-0)*50.0/100.0 = 500 °C

INTEGRAL TIME (0, 3600)Second

It can be changed by the user. When Tune operation stops, it can be changed by the device. If it is 0, integral control part does not run. When tune operation stops if this parameter is 0, this parameter can not be changed because of integral control part does not run.

DERIVATIVE TIME (0.0, 999.9)Second

It can be changed by the user. When Tune operation stops, it can be changed by the device. If it is 0, derivative control part does not run. When tune operation stops if this parameter is 0, this parameter can not be changed because of derivative control part does not run.

CONTROL PERIOD TIME (1, 150) Second

Process output period time.

MINIMUM CONTROL OUTPUT (0.0%, out)

It is \% of minimum output.

Even as a result of the PID calculation device calculates the \% output value less than this parameter, heating or cooling output is active minimum for OLL parameter.

out MAXIMUM CONTROL OUTPUT ( oll , 100.0%)

It is % of maximum output.

Even as a result of the PID calculation device calculates the \% output value greater than this parameter, heating or cooling output is active maximum for OUL parameter.

OLT MINIMUM CONTROL OUTPUT TIME (0.0 sec, )

Heating or cooling output can not be active less than this parameter. Even if this parameter is 0, this parameter is accepted 50 msecs for security.

R_r ANTI-RESET WINDUP (0, SCALE HIGH POINT)Unit

While PID operation is running if

PSET - Rr <= process value <= PSET + Rr

condition is true, integral value is calculated. If the condition is not true, integral value is not calculated and last calculated integral value is used.

If Ar Parameter is selected [e,Ar], heating proportional band is used for heating PID process instead of Ar Parameter and cooling proportional band is used for cooling PID process instead of Ar Parameter.

5UoF SET VALUE OFFSET

((-SCALEHIGH POINT / 2), (SCALE HIGH POINT / 2)) Unit

PSE + SUoF is used as set value in PID calculations. It is used for shifting the proportional band.

PoFS PID OUTPUT OFFSET

(FOR HEATING PID 0.0, 100.0)%

(FOR COOLING PID -100.0, 0.0)%

This parameter is added to "Output % " which is calculated at the end of the PID.

PoSS OUTPUT OFFSET RELATED TO PID SET

(FOR HEATING PID 0.0, 100.0)%

(FOR COOLING PID -100.0, 0.0)%

This parameter is added to the \% process output that is calculated at the end of the PID according to process set value.

PoSS *PSET / (uPL - LoL)

Stcn PROCESS VALUE STABILIZATION

(1, SCALE HIGH POINT)Unit

It is used for controlling if process value oscillates or not when tunn parameter is Atun or AtSt if;

PSET -Strn <= Process Value <= PSET +Strn condition is not true, then device start tune operation automatically.

SCALE LOW POINT: Minimum process input value in Pt -100 and TC inputs. -1999 for fixed dual point display adjust-ment used inputs, Scale low point is the lowest one from

tPoL or tPoH for selectable dual point display adjustment used inputs display adjustment scale low point is the lowest one from P_000 or P_016 for multipoint used inputs.

SCALE HIGH POINT: Maximum process input value in Pt-100 and TC inputs. 9999 for fixed dual point display adjust-ment used inputs, Scale high point is the biggest one from

tPoL or tPoH for selectable dual point display adjustment used inputs display adjustment scale high point is the biggest one from P_00 or P_016 for multipoint used inputs.

PROPORTIONAL BAND SHIFTING ((-SCALE HIGH POINT / 2), (SCALE HIGH POINT / 2)) Unit

If cooling function is performed; Cooling process set value is calculated by adding set value PSET with parameter o-db. Control form can be ON/OFF or PID.

If set value for heating = PSET + SUoF then Set value for cooling = PSET + SUoF + o-db

SENSOR BREAK OUTPUT VALUE (FOR HEATING PID 0.0, 100.0)% (FOR COOLING PID -100.0, 0.0)%

When sensor breaks, controlling of the process can continue by entering % output value to Sbou parameter.

If this parameter 0.0, process control output does not perform an output when sensor breaks.

Soft Start Set value

It can be adjusted from 0 to 9999 with increment and decrement buttons. If parameter is selected ____, Soft start function becomes inactive.

When the device power on, if the Soft start set value different from ☐ and temperature value is lower than soft start value on processes, device starts soft start operation, until temperature reaches soft start set value. On soft start device output period will be SSCt parameter value and device control output will be SSCo parameter value.

Soft Start Control Output

It can be adjusted from \%10 to \%90 with increment and decrement buttons.

Soft Start Control Period

It can be adjusted from 1 to 100 sec with increment and decrement buttons.

PCnF ConF: Process Output Configuration Parameters

It determines output functions of Process Outputs

If Process Output is chosen Current Output, then oRot parameter is shown and Ctyp Parameter can be adjust only PID mode.

If Process Output is chosen Relay Output, then oRot parameter is invisible.

0-20 mA Output

4-20 mA Output

It determines output functions of Process Outputs

Heating

Cooling

It determines control algorithms of Process Outputs

ON/OFF control algorithm.

PID control algorithm.

Hysteresis value of Process Outputs.

It can be adjusted from 0% to 50% of full scale.( It is active if ON/OFF control is selected.)

It determines operation form of hysteresis

( It is active if ON/OFF control is selected.)

SV + HYS/2 and SV - HYS/2

SV and SV+HYS or SV and SV-HYS

In ON/OFF operation, this time must be passed for the output to be energised again. It can be adjusted from 0.0 to 100.0 seconds. (It is active if ON/OFF control is selected.)

Aln1 ConF: ALARM Output-1 Configuration Parameters

Logic Output-1

It determines logic output function for Alarm Output-1.

Alarm output
Manual /Automatic data output
2 Sensor break alarm output
3 Output is active when the process value is out of the band which is defined with minimum value of operating scale Lol And maximum value of operating scale uPL

Alarm-1 Type

It determines alarm type for Alarm-1 Output. It is active if logic output function of Alarm Output-1 is alarm output.

0 Process high alarm.
Process low alarm.
2 Deviation high alarm.
3 Deviation low alarm.
4 Deviation band alarm.
5 Deviation range alarm.

Alarm- 1 hysteresis value.

It can be adjusted from 0 % to 50 % of process input scale. ( Lol - uPL ) It is active if logic output function of Alarm Output-1 is alarm output.

Alarm on delay time for Alarm Output-1.

It can be adjusted from 0 to 9999 seconds. It is active if logic output function of Alarm Output-1 is alarm output.

Alarm off delay time for Alarm Output-1.

It can be adjusted from 0 to 9998 seconds. When the value is bigger than 9998, LCH is seen on the screen. It means alarm latching output is selected. Logic output function of Output-1 if is selected as Alarm AoF1 parameter will be activated.

Alarm stabilisation time for Alarm Output-1.

It can be adjusted from 0 to 99 second. Logic output function of Output-1 is selected as Alarm, ALS1 parameter will be activated. After the unit is power-on and Alarm Stabilisation Time is expired, Alarm Output-1 becomes active when the alarm conditions realised in Alt1 parameter.

Aln2 ConF: Alarm-2 Output Configuration Parameters

"Aln2 Conf" Menu is accessible if oCnF parameter in "PCnF ConF" is 0

Determines logic output function for Alarm-2 Output.

0

Alarm output

[NO TEXT]

Manual /Automatic selection output

2

Sensor break alarm output

3

Output is active when the process value is out of the band which is defined with minimum value of operating scale and maximum value of operating scale

Determines Alarm type for Alarm-2 Output.

It is active if logic output function of Alarm Output-2 is alarm output.

0

Process high alarm.

[Non-Text]

Process low alarm.

2

Deviation high alarm.

3

Deviation low alarm.

4

Deviation band alarm.

5

Deviation range alarm.

Alarm- 2 hysteresis value.

Active if logic output function of Alarm-2 Output is alarm output.

Alarm on delay time for Alarm Output-2.

It can be adjusted from 0 to 9999 seconds. It is active if logic output function of Alarm Output-2 is alarm output.

Alarm off delay time for Alarm Output-2.

It can be adjusted from 0 to 9998 seconds. When the value is bigger than 9998, LECM is seen on the screen. It means alarm latching output is selected. It is active if logic output function of Alarm Output-2 is alarm output.

Alarm stabilisation time for Alarm Output-2.

It can be adjusted from 0 to 99 second. Logic output function of Output2 if is selected as Alarm,ALS2 parameter will be activated. After the unit is power-on and Alarm Stabilisation Time is expired, Alarm Output-2 becomes active when the alarm conditions realised in Alt2 parameter.

Gen ConF: General Parameters

Process Set Value Low Limit (Lol, SU-u) Unit

Process Set Value Up Limit (5U-L, uPL)Unit

Alarm Set Values Protection

Alarm Set values can be changed.

Alarm Set values can not be changed. Alarm set values Parameters (ALr1 and ALr2) are not accessible.

AUTO / MANUAL Selection Button Protection

Auto or Manual selection is possible with A/M button in Main Operation screen.

Auto or Manual selection is not possible with A/M button in Main Operation screen.

AT (AUTO TUNE) Button Protection

Limit Cycle Tuning operation can be active or inactive with AT(Auto Tune) Button in Main Operation screen.

Limit Cycle Tuning operation can not be active or inactive with AT(Auto Tune) Button in Main Operation screen.

PASS ConF: Technician Password

Technician Password (0, 9999)

It is used for accessing to the technician parameters. It can be adjusted from 0 to 9999.

If it is 8; there is no password protection while entering to the technician parameters.

If this parameter is different from "0" and user wants to access to the technician parameters;

1- If technician does not enter ECPS password correctly: It turns to operation screen without entering to technician parameters.

2- When ECPS in top display and 0 in bottom display, if technician presses SET button without entering password (For observing parameter) Technician can see all menus and parameters except Technician Password menu ("Pass Conf"), but parameters can not be changed.

Process high alarm

graph TD
    A["ON"] --> B["HYS"]
    C["OFF"] --> B
    B --> D["Alarm Set"]
    style D fill:#f9f,stroke:#333
    note right of D
        Process Value
    end

Process low alarm

graph TD
    A["ON"] --> B["Alarm Set"]
    B --> C["HYS"]
    C --> D["OFF"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333

Deviation high alarm

graph LR
    A["Process Set"] --> B["Process Set + Alarm Set"]
    B --> C["HYS"]
    D["ON"] --> E["OFF"]
    E --> F["Process Value"]

Deviation low alarm

graph LR
    A["ON"] --> B["Process Set - Alarm Set"]
    B --> C["HYS"]
    C --> D["Process Set"]
    D --> E["OFF"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#ffc,stroke:#333

Deviation Band Alarm

graph LR
    A["Process Set - Alarm Set"] --> B["Process Set"]
    B --> C["Process Set + Alarm Set"]
    D["Process Set"] --> E["HYS"]
    F["Process Set + Alarm Set"] --> G["HYS"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#ffc,stroke:#333
    style F fill:#fcc,stroke:#333
    style G fill:#ffc,stroke:#333

Process Value

Deviation Range Alarm

graph TD
    A["Process Set - Alarm Set"] --> B["Process Set"]
    B --> C["Process Set + Alarm Set"]
    D["Process Set - Alarm Set"] --> E["Process Set"]
    F["Process Set + Alarm Set"] --> G["Process Set"]
    style A fill:#f9f,stroke:#333
    style B fill:#ccf,stroke:#333
    style C fill:#cfc,stroke:#333
    style D fill:#fcc,stroke:#333
    style E fill:#ffc,stroke:#333
    style F fill:#cff,stroke:#333
    style G fill:#ffc,stroke:#333

Process Value

Failure Messages in ESM- 4435 Process Controllers

°C 567 A 500 PSET

1 - Sensor failure in analogue inputs. Sensor connection is wrong or there is no sensor connection.

°C - 15 1 A 500 PSET

2- If value on top display blinks: If analogue input value is less than minimum value of operating scale [Lot] Value on the top display starts to blink.

°C 851 A 500 PSET

3- If value on top display blinks : If analogue input value is bigger than maximum value of operating scale top display starts to blink.

°C t dSP ---

4- If technician password is different from "0" and technician accesses to the parameters by Set button without entering the technician password and wants to change a parameter, device does not allow to do any changes in parameters. If increment or decrement button is pressed, a warning message will appear on the bottom display as shown on the left.

°C 26 PO A 500 AO2 -AT PSET

5- If tuning operation can not be completed in 8 hours, AT led starts to blink. Blinking can be canceled by pressing Enter button.

℃ ALn1 Conf

6- If user does not do anything for 120 seconds while device is on technician menus, device turns to operation screen.

Installation

Before beginning installation of this product, please read the instruction manual and warnings below carefully.

In package,

-One piece unit
-Two pieces mounting clamp
-One piece instruction manual

A visual inspection of this product for possible damage occurred during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product.

If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and the electrical connection of the device from the system.

The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required.

Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure.

Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented.

Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire.

Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful.

Montage of the product on a system must be done with it's mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage.

It is your responsibility if this equipment is used in a manner not specified in this instruction manual.

Warranty

EMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date.

This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely.

Maintenance

Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case.

Other Informations

Manufacturer Information:

Emko Elektronik Sanayi ve Ticaret A.Ş.

Repair and maintenance service information:

Emko Elektronik Sanayi ve Ticaret A.Ş.

A	Supply Voltage
1	100-240V ~ (-%15;+%10) 50/60Hz - 6VA
2	24V ~ (-%15;+%10) 50/60Hz - 6VA or 24V --- (-%15;+%10) - 6W
9	48V --- (-%15;+%10) - 6W
BC	Input Type	Scale
20	Configurable(Table-1) Table-1
D	Serial Communication
0	None
E	Output-1 (Alarm1)
1	Relay Output (5A@250V~ at resistive load)
FG	Output-2 (Alarm2)
01	Relay Output (5A@250V~at resistive load)
HI	Output-3 (Process)
01	Relay Output (5A@250V~ at resistive load)
04	Current Output( (0/4 to 20mA--- ; 0/2 to 10V--- )

Table-1

BC	Input Type (TC)	Scale(°C)	Scale(°F)
21	L ,Fe Const DIN43710	-100°C,850°C	-148°F ,1562°F
22	L ,Fe Const DIN43710	-100.0°C,850.0°C	-148.0°F,999.9°F
23	J ,Fe CuNi IEC584.1(ITS90)	-200°C,900°C	-328°F,1652°F
24	J ,Fe CuNi IEC584.1(ITS90)	-199.9°C,900.0°C	-199.9°F,999.9°F
25	K ,NiCr Ni IEC584.1(ITS90)	-200°C,1300°C	-328°F,2372°F
26	K ,NiCr Ni IEC584.1(ITS90)	-199.9°C,999.9°C	-199.9°F,999.9°F
27	R ,Pt13%Rh Pt IEC584.1(ITS90)	0°C,1700°C	32°F,3092°F
28	S ,Pt10%Rh Pt IEC584.1(ITS90)	0°C,1700°C	32°F,3092°F
29	T ,Cu CuNi IEC584.1(ITS90)	-200°C,400°C	-328°F,752°F
30	T ,Cu CuNi IEC584.1(ITS90)	-199.9°C,400.0°C	-199.9°F,752.0°F
31	B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)	44°C,1800°C	111°F,3272°F
32	B ,Pt30%Rh Pt6%Rh IEC584.1(ITS90)	44.0°C,999.9°C	111.0°F,999.9°F
33	E ,NiCr CuNi IEC584.1(ITS90)	-150°C,700°C	-238°F,1292°F
34	E ,NiCr CuNi IEC584.1(ITS90)	-150.0°C,700.0°C	-199.9°F,999.9°F
35	N ,Nicrosil Nisil IEC584.1(ITS90)	-200°C,1300°C	-328°F,2372°F
36	N ,Nicrosil Nisil IEC584.1(ITS90)	-199.9°C,999.9°C	-199.9°F,999.9°F
37	C , (ITS90)	0°C,2300°C	32°F,3261°F
38	C , (ITS90)	0.0°C,999.9°C	32.0°F,999.9°F
BC	Input Type(RTD)	Scale(°C)	Scale(°F)
39	PT 100 , IEC751(ITS90)	-200°C,650°C	-328°F,1202°F
40	PT 100 , IEC751(ITS90)	-199.9°C,650.0°C	-199.9°F,999.9°F

BC	Input Type( —— Voltage and Current)	Scale
41	0...50 mV ——	-1999,9999
42	0...5 V ——	-1999,9999
43	0...10 V ——	-1999,9999
44	0...20 mA ——	-1999,9999
45	4...20 mA ——	-1999,9999

All order information of ESM-4435 are given on the table at above. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes.

Firstly, supply voltage then other specifications must be determined.

Please fill the order code blanks according to your needs.

Please contact us, if your needs are out of the standards.

\~Symbol means Vac,
--- Symbol means Vdc,
≈ Symbol means Vac and Vdc

Your Technology Partner

Thank you very much for your preference to use Emko Elektronik products, please visit our web page to download detailed user manual.

www.emkoelektronik.com.tr

SEMKO ESM-4435 °C 26 PO A 500 PSET P AT AIM SET Contrôleur de process CE UK CA EAC

VERFAHRENSKONTROLLGERÄT ESM-4435

ESM 4435

Parametern. 0...50mV --- ,0...5V --- ,0...10V --- oder 0...20mA

= 4 20mA =

0/4 to 20mA or 0/2 to 10Vdc

PROPORTIONALBEREICH (0.0%, 999.9%)

Wenn = 1000 °C, = 0 °C und = 50.0

dann ist der

PSET Strn <= Regelwert <= PSET + Strn

°C t dSP ---

A | BC | D | E | FG | HI / | | | | | U | V | W | Z/

0 1 / 01 /

0...50mV—,0...5V—,0...10V—ou 0...20mA—,4...20mA—

TRANSFERT TRANSPARENT

°C t dSP ---

Technical line drawing of a mechanical or architectural component with internal compartments and a shaded section (no text or symbols)

Valor del coeficiente (1,000; 9,9999)

°C t dSP P AT A/M SET

°C 26 PO A 500 AOZ AT PSET P AT A/M SET

°C ALn1 ConF P AT A/M SET

m = 311

x - 2x = x + 3 .

||

|

J

w|z

A	Tensión de alimentación
1	100-240 V ~ (-%15; +%10) 50/60 Hz 6VA
2	24 V ~ (-%15; +%10) 50/60 Hz - 6VA o 24 V =-- (-%15; +%10) - 6W
9	48 V =-- (-%15; +%10) - 6W
BC	Tipo de Entrada	Escala
20	Configurable (Tabla-1) Tabla-1
D	Comunicación de serie
0	Ninguna
E	Salida-1 (Alarma1)
1	Salida de relé (5 A a 250 V~ en la carga resistiva)
FG	Salida-2 (Alarma2)
01	Salida de relé (5 A a 250 V~ en la carga resistiva)
HI	Salida-3 (Proceso)
01	Salida de relé (5 A a 250 V~ en la carga resistiva)
04	Salida de corriente( (0/4 a 20 mA---; 0/2 a 10 V---)

Tabla-1

BC	Tipo de entrada (TC)	Escala(°C)	Escala(°F)
21	L, Fe Const DIN43710	-100°C, 850°C	-148°F, 1562°F
22	L, Fe Const DIN43710	-100,0°C, 850,0°C	-148,0°F, 999,9°F
23	J, Fe CuNi IEC584.1(ITS90)	-200°C, 900°C	-328°F, 1652°F
24	J, Fe CuNi IEC584.1(ITS90)	-199,9°C, 900,0°C	-199,9°F, 999,9°F
25	K, NiCr Ni IEC584.1(ITS90)	-200°C, 1300°C	-328°F, 2372°F
26	K, NiCr Ni IEC584.1(ITS90)	-199,9°C, 999,9°C	-199,9°F, 999,9°F
27	R, Pt13%Rh Pt IEC584.1(ITS90)	0°C, 1700°C	32°F, 3092°F
28	S, Pt10%Rh Pt IEC584.1(ITS90)	0°C, 1700°C	32°F, 3092°F
29	T, Cu CuNi IEC584.1(ITS90)	-200°C, 400°C	-328°F, 752°F
30	T,Cu CuNi IEC584.1(ITS90)	-199,9°C, 400,0°C	-199,9°F, 752,0°F
31	B,Pt30%Rh Pt6%Rh IEC584.1(ITS90)	44°C, 1800°C	111°F, 3272°F
32	B,Pt30%Rh Pt6%Rh IEC584.1(ITS90)	44,0°C, 999,9°C	111,0°F, 999,9°F
33	E,NiCr CuNi IEC584.1(ITS90)	-150°C, 700°C	-238°F, 1292°F
34	E,NiCr CuNi IEC584.1(ITS90)	-150,0°C, 700,0°C	-199,9°F, 999,9°F
35	N,Nicrosil Nisil IEC584.1(ITS90)	-200°C, 1300°C	-328°F, 2372°F
36	N,Nicrosil Nisil IEC584.1(ITS90)	-199,9°C, 999,9°C	-199,9°F, 999,9°F
37	C, (ITS90)	0°C, 2300°C	32°F, 3261°F
38	C, (ITS90)	0,0°C, 999,9°C	32,0°F, 999,9°F
BC	Tipo de entrada (RTD)	Escala(°C)	Escala(°F)
39	PT 100, IEC751(ITS90)	-200°C, 650°C	-328°F, 1202°F
40	PT 100, IEC751(ITS90)	-199,9°C, 650,0°C	-199,9°F, 999,9°F

BC	Tipo de entrada (---Tensión y Corriente)	Escala
41	de 0 a 50 mV ---	-1999, 9999
42	de 0 a 5 V ---	-1999, 9999
43	de 0 a 10 V ---	-1999, 9999
44	de 0 a 20 mA ---	-1999, 9999
45	de 4 a 20 mA ---	-1999, 9999

Termocoppia(TC): L(DIN 43710), J, K, R, S, T, B, E e N (IEC584.1)(ITS90), C (ITS90)

Termoresistenza (RTD): PT-100 (IEC751)(ITS90)

48V --- (-15%; +10%) -6W

24V ∼ 50/60 Hz (-15% ; +10%) -6VA

24V = (-15%; +10%) -6W

Technical line drawing of a mechanical or architectural component with internal compartments and a central slot (no text or symbols)

11.5 ± 1 mm /0.45 pollici 76mm / 2.99 pollici

MONTAGGIO A PANNELLO

1 2 3 4 5

BANDA PROPORZIONALE (0.0%, 999.9%)

$$ \mathrm{Se} \boxed {u P L} = 1 0 0 0 ^ {\circ} \mathrm{C}, \boxed {L o L} = 0 ^ {\circ} \mathrm{Ce} \quad \boxed {P} = 5 0. 0 $$

allora,

USCITA DI CONTROLLO MINIMA (0.0%, out)

USCITA DI CONTROLLO MASSIMA ( oLL , 100.0%)

TEMPO DI USCITA CONTROLLO MINIMO (0.0 sec, CE)

OFFSET DI USCITA RELATIVO A IMPOSTA PID

(PER PID RISCALDAMENTO 0.0, 100.0)%.

(PER IL PID RAFFREDDAMENTO -100.0, 0.0)%.

SV and SV+HYS o SV e SV-HYS

°C t dSP ---

A

BC

D

E

FG

HI

/

U

V

W

Z/

0

1

/

01

/