ESM-4435 - Temperature Controller Emko - Free user manual and instructions

USER MANUAL ESM-4435 Emko

• ESM 4435 Universal Input PID Process Controller - 4 digits process (PV) and 4 digits process set value (SV) display - U (TC, RTD, mV Z, V Z, mA Z) - Dual or multipoint calibration for ZVoltage / Current input - Configurable ON/OFF, P, PI, PD ve PID control forms - Adaptation of PID coefficients to the system with Auto-tune and Self-tune - Manual/Automatic mode selection for control outputs - Bumpless transfer - Programmable heating,cooling and alarm functions for control outputs niversal process Input Introduction Brochure. ENG ESM- 4435 01 V08 05/23SPECIFICATIONS PROCESS INPUT Universal Input Voltage / Current Thermocouple Thermoresistance Voltage/ Current Input Types Selectable by parameters. 0 p. 50
• mV Z , 0 p. 5
• V Z ,0 p. 10
• V Z or 0 p. 20
• mA Z,4 mAZ Measurement Range Please refer to Table-1 for selection of input type and scale. Accuracy ± 0,25% of full scale for thermocouple, thermoresistance and voltage,± 0,70% of full scale for current. Cold Junction Compensation Automatically ±0.1°C/1°C. Line Compensation Maximum Sensor Break Protection Upscale. Sampling Cycle 3 samples per second. Input Filter 0.0 to 900.0 seconds. p. 20

CONTROL Control Form: ON/OFF, P, PI, PD or PID 5A@250VV ( ( : 0/4 to 20 mA or 0/2 to 10V Z (Control form can be programmed by the user.) OUTPUT Standard Relay Outputs :3 pieces at resistive load) They can be programmed as Control or Alarm output) (Electrical Life 100000 operation(Full Load)) Analog Output

LEDS : AT ( ,M ( ), A ( ), PSET /

5A@250V VProcess Out5A@250V VCNO

ENGLISH Note-1: External Fuse is recommended. Note-2: Stranded cable cross section: 1,5mm², Solid cable cross-section: 2,5mm² The stripping length is 7mm to 9mm. Note-3: Supply cables must comply with the requirements of IEC 60277 or IEC 60245.DIMENSIONS PANEL MOUNTING Maximum 5mm / 0.2 inch 48 mm/ 1.89 inch 48mm/ 1.89 inch 76mm / 2.99 inch

Before mounting the device in your panel, make sure that the panel cut-out is suitable. Check front panel gasket position Insert the device through the cut-out. If the mounting clamp are on the unit, put out them before inserting the unit to the panel.

Insert the unit in the panel cut-out from the front side. Insert the mounting clamps to the holes that located top and bottom sides of device and screw up the fixing screws until the unit completely immobile within the panel.

ENGLISHAdjustment of Process and Alarm Set Values When SET button is pressed, PSET LED flashes. “PSET” is shown on top display and process set value is shown on bottom display. Set value can be changed with increment and decrement buttons. For saving Set value and accessing to the other Set values, press Set button. Operation screen PSET

AT A/M Press Set button for saving the set value and turn to the main screen. Alarm-1 Set Screen Alarm-2 Set Screen SET

AT A/M ASET2 Led Flashes. Note : For exiting without saving Set value, press menu (”P”) button. Easy Access Diagram For Program Parameters Press button for accessing to the programming section. Press SET/OK button for accessing to the password entering screen. Enter the password with increment and decrement buttons. Confirm the password with SET/OK button. Password Screen Operation screen

SET Display menuP nP ı menuP dı menuPCnF menuALn1 menuALn2 menu Genn menuPassword menu Run List menu Set value can be changed with increment and decrement buttons. For saving Set value and accessing to the other Set values, press Set button. Set value can be changed with increment and decrement buttons. Operation screen 5ENGLISH Run LıSt: Selection of PID Tune and Operation Form Auto-Self Tune Self Tune operation is performed, if the conditions are realized when power on firstly. TUNE SELECTION: By selecting one of the methods below, device can determine the PID parameters. Self tune (Step Response Tuning) operation. Device operates according to the defined PID. Auto tune (Limit Cycle Tuning) operation.

AUTOMATIC TUNE SELECTION

Device does not perform tunning. Device does perform tunning. BUMPLESS TRANSFER Process output value in manual control is not taken into consideration while passing from manual control to automatic control. New control output that is measured in automatic control is applied to process output.

ENGLISHNot point. Fixed dual point display adjustment. Display adjustment low point value is fixed to -1999, display adjustment high point value is fixed to 9999. Between second and third digits “0.00” User can do defined 16 display adjustment points. Between third and fourth digits “0.000” Between first and second digits “0.0” User can do dual point display adjustment with tPoL and TPoH. Display Point Position Active if oltage / Current input is selected.ZV Display Value Adjustment Type Active if oltage / Current input is selected.ZV Low Point Display adjustment (-1999, 9999)Unit Active if oltage / Current input is selected.ZV High Point Display adjustment (-1999, 9999)Unit Active if oltage / Current input is selected.ZV Display adjustment points (-1999, 9999)Unit Active if oltage / Current input is selected. For example : is (0-50mV ) .

In multipoint display adjustment operation, defined scale is divided into 16 adjustment points. mV Z

Po00 = 0 Po01 Po02 Po03 Po04 Po05 Po16 Po06 Po15 Po07 Po08 Po09 Po10 Po14 Po13 Po12 Po11 Process Set value 0-50 mVZ range are divided into 16 egual parts. Every “Poxx” value is defined 50 / 16 = 3.125 mVZ range.

ENGLISHUnit selection Unit is °C Unit is °F Minimum value of operating scale. It can be changed according to input type and scale of the process. Display offset for process value.It can be adjusted -10 % to +10 % of scale. The defined value is added to process value. Unit is Voltage.Active if oltage/Current input is selected.ZV No unit.Active if oltage / Current input is selected.ZV Coefficient value (1.000, 9.999) Process value is multiplied with this value.

Active if oltage / Current input is selected. Defines filter time for input signal. It can be adjusted from 0.0 to 900.0. It is active if process input is selected TC input. It decides if cold junction compensation is active or not. Cold junction compensation is active. Cold junction compensation is not active. Maximum value of operating scale. It can be changed according to input type and scale of the process. Pıd ConF: PID Configuration Parameters PROPORTIONAL BAND ( 0.0% , 999.9% ) If = 1000 °C, = 0 °C and = 50.0 then, Proportional Band = ( - ) * / 100.0 Proportional Band = (1000-0)*50.0/100.0 = 500 °C INTEGRAL TIME (0, 3600)Second It can be changed by the user. When Tune operation stops, it can be changed by the device. If it is 0, integral control part does not run. When tune operation stops if this parameter is 0, this parameter can not be changed because of integral control part does not run. DERIVATIVE TIME (0.0, 999.9)Second It can be changed by the user. When Tune operation stops, it can be changed by the device. If it is 0, derivative control part does not run. When tune operation stops if this parameter is 0, this parameter can not be changed because of derivative control part does not run.

ENGLISHENGLISH CONTROL PERIOD TIME (1, 150) Process output period time. Second MINIMUM CONTROL OUTPUT ( 0.0% , ) It is % of minimum output. Even as a result of the PID calculation device calculates the % output value less than this parameter, heating or cooling output is active minimum for OLL parameter. MAXIMUM CONTROL OUTPUT ( , 100.0%) It is % of maximum output. Even as a result of the PID calculation device calculates the % output value greater than this parameter, heating or cooling output is active maximum for OUL parameter. MINIMUM CONTROL OUTPUT TIME ( 0.0 sec , ) Heating or cooling output can not be active less than this parameter. Even if this parameter is 0, this parameter is accepted 50 msecs for security.

((-SCALEHIGH POINT / 2) , (SCALE HIGH POINT / 2) )Unit + is used as set value in PID calculations. It is used for shifting the proportional band.

(FOR HEATING PID 0.0, 100.0)%

(FOR COOLING PID -100.0, 0.0)%

This parameter is added to “Output %” which is calculated at the end of the PID.

This parameter is added to the % process output that is calculated at the end of the PID according to process set value.

OUTPUT OFFSET RELATED TO PID SET

(FOR HEATING PID 0.0, 100.0)%

(FOR COOLING PID -100.0, 0.0)%

PROCESS VALUE STABILIZATION

(1, SCALE HIGH POINT)Unit It is used for controlling if process value oscillates or not when parameter is or if; - <= Process Value <= + condition is not true, then device start tune operation automatically. ANTI-RESET WINDUP While PID operation is running if - <= process value <= + condition is true, integral value is calculated. If the condition is not true, integral value is not calculated and last calculated integral value is used. If Ar Parameter is selected , heating proportional band is used for heating PID process instead of Ar Parameter and cooling proportional band is used for cooling PID process instead of Ar Parameter. (0, SCALE HIGH POINT)Unit 10ENGLISH

(FOR COOLING PID -100.0, 0.0)%

When sensor breaks, controlling of the process can continue by entering % output value to parameter. If this parameter 0.0,process control output does not perform an output when sensor breaks. If cooling function is performed ; Cooling process set value is calculated by adding set value with parameter Control form can be ON/OFF or PID. If set value for heating = + then Set value for cooling = + + SCALE LOW POINT: Minimum process input value in Pt -100 and TC inputs. -1999 for fixed dual point display adjust-ment used inputs, Scale low point is the lowest one from or for selectable dual point display adjustment used inputs display adjustment scale low point is the lowest one from or for multipoint used inputs. SCALE HIGH POINT: Maximum process input value in Pt-100 and TC inputs. 9999 for fixed dual point display adjust-ment used inputs, Scale high point is the biggest one from or for selectable dual point display adjustment used inputs display adjustment scale high point is the biggest one from or for multipoint used inputs. Soft Start Set value It can be adjusted from 0 to 9999 with increment and decrement buttons. If parameter is selected , Soft start function becomes inactive. When the device power on, if the Soft start set value different from and temperature value is lower than soft start value on processes, device starts soft start operation,until temperature reaches soft start set value. On soft start device output period will be SSCt parameter value and device control output will be SSCo parameter value. 11ENGLISH It determines output functions of Process Outputs Heating Cooling It determines control algorithms of Process Outputs Hysteresis value of Process Outputs. It can be adjusted from 0% to 50% of full scale.( It is active if ON/OFF control is selected. ) ON/OFF control algorithm. PID control algorithm. It determines operation form of hysteresis ( It is active if ON/OFF control is selected.) In ON/OFF operation, this time must be passed for the output to be energised again.It can be adjusted from 0.0 to 100.0 seconds.(It is active if ON/OFF control is selected.) SV + HYS/2 and SV - HYS/2 SV and SV+HYS or SV and SV-HYS PCnF ConF: Process Output Configuration Parameters If Process Output is chosen Current Output, then parameter is shown and Parameter can be adjust only PID mode. 0-20 mA Output 4-20 mA Output It determines output functions of Process Outputs If Process Output is chosen Relay Output, then parameter is invisible. Soft Start Control Output Soft Start Control Period It can be adjusted from %10 to %90 with increment and decrement buttons. It can be adjusted from 1 to 100 sec with increment and decrement buttons. 12ENGLISH It determines alarm type for Alarm-1 Output. It is active if logic output function of Alarm Output-1 is alarm output. Process high alarm. Process low alarm. Deviation high alarm. Deviation low alarm. Deviation band alarm. Deviation range alarm. Alarm- 1 hysteresis value. It can be adjusted from 0 % to 50 % of process input scale. ( - ) It is active if logic output function of Alarm Output-1 is alarm output. Alarm on delay time for Alarm Output-1. It can be adjusted from 0 to 9999 seconds. It is active if logic output function of Alarm Output-1 is alarm output. Alarm stabilisation time for Alarm Output-1. It can be adjusted from 0 to 99 second.Logic output function of Output-1 is selected as Alarm ,ALS1 parameter will be activated. After the unit is power-on and Alarm Stabilisation Time is expired, Alarm Output-1 becomes active when the alarm conditions realised in Alt1 parameter. Alarm-1 Type Alarm off delay time for Alarm Output-1. It can be adjusted from 0 to 9998 seconds. When the value is bigger than 9998, is seen on the screen. It means alarm latching output is selected. Logic output function of Output-1 if is selected as Alarm ,AoF1 parameter will be activated. It determines logic output function for Alarm Output-1. Alarm output Sensor break alarm output Manual /Automatic data output Output is active when the process value is out of the band which is defined with minimum value of operating scale And maximum value of operating scale Logic Output-1 Aln1 ConF: ALARM Output-1 Configuration Parameters 13ENGLISH Aln2 ConF: Alarm-2 Output Configuration Parameters

“Aln2 Conf” Menu is accessible if parameter in “PCnF ConF” is Alarm output Sensor break alarm output Manual /Automatic selection output Output is active when the process value is out of the band which is defined with minimum value of operating scale and maximum value of operating scale Determines logic output function for Alarm-2 Output. Determines Alarm type for Alarm-2 Output. Process high alarm. Process low alarm. Deviation high alarm. Deviation low alarm. Deviation band alarm. Deviation range alarm. It is active if logic output function of Alarm Output-2 is alarm output. Active if logic output function of Alarm-2 Output is alarm output. Alarm- 2 hysteresis value. Alarm on delay time for Alarm Output-2. It can be adjusted from 0 to 9999 seconds. It is active if logic output function of Alarm Output-2 is alarm output. Alarm off delay time for Alarm Output-2. It can be adjusted from 0 to 9998 seconds. When the value is bigger than 9998, is seen on the screen. It means alarm latching output is selected. It is active if logic output function of Alarm Output-2 is alarm output. Alarm stabilisation time for Alarm Output-2. It can be adjusted from 0 to 99 second. Logic output function of Output2 if is selected as Alarm ,ALS2 parameter will be activated. After the unit is power-on and Alarm Stabilisation Time is expired, Alarm Output-2 becomes active when the alarm conditions realised in Alt2 parameter. 14ENGLISH Gen ConF: General Parameters Alarm Set Values Protection Alarm Set values can be changed. Alarm Set values can not be changed. Alarm set values Parameters ( and ) are not accessible. AUTO / MANUAL Selection Button Protection Auto or Manual selection is possible with A/M button in Main Operation screen. Auto or Manual selection is not possible with A/M button in Main Operation screen. Process Set Value Low Limit ( , )Unit AT (AUTO TUNE) Button Protection Limit Cycle Tuning operation can be active or inactive with AT(Auto Tune) Button in Main Operation screen. Limit Cycle Tuning operation can not be active or inactive with AT(Auto Tune) Button in Main Operation screen. Process Set Value Up Limit ( , )Unit It is used for accessing to the technician parameters. It can be adjusted from 0 to 9999. If it is ; there is no password protection while entering to the technician parameters. If this parameter is different from “ 0” and user wants to access to the technician parameters;

1- If technician does not enter password correctly:

It turns to operation screen without entering to technician parameters.

2- When in top display and in bottom display, if

technician presses SET button without entering password (For observing parameter) Technician can see all menus and parameters except Technician Password menu (“Pass Conf”), but parameters can not be changed. Technician Password (0, 9999) PASS ConF: Technician Password 15Alarm Types

Process Value Process high alarm HYS

HYS Process Set - Alarm Set HYS

1 - Sensor failure in analogue inputs.

Sensor connection is wrong or there is no sensor connection.

analogue input value is less than minimum value of operating scale Value on the top display starts to blink. Failure Messages in ESM- 4435 Process Controllers18 ENGLISH

analogue input value is than maximum value of operating scale top display starts to blink. bigger

4- If technician password is different

from “0” and technician accesses to the parameters by Set button without entering the technician password and wants to change a parameter, device does not allow to do any changes in parameters. If increment or decrement button is pressed, a warning message will appear on the bottom display as shown on the left.

5- If tuning operation can not be

completed in 8 hours, AT led starts to blink. Blinking can be canceled by pressing Enter button. PSET

6- If user does not do anything for 120

seconds while device is on technician menus, device turns to operation screen.c Before beginning installation of this product, please read the instruction manual and warnings below carefully. In package , -One piece unit -Two pieces mounting clamp -One piece instruction manual A visual inspection of this product for possible damage occured during shipment is recommended before installation. It is your responsibility to ensure that qualified mechanical and electrical technicians install this product. If there is danger of serious accident resulting from a failure or defect in this unit, power off the system and the electrical connection of the device from the system. The unit is normally supplied without a power switch or a fuse. Use power switch and fuse as required. Be sure to use the rated power supply voltage to protect the unit against damage and to prevent failure. Keep the power off until all of the wiring is completed so that electric shock and trouble with the unit can be prevented. Never attempt to disassemble, modify or repair this unit. Tampering with the unit may results in malfunction, electric shock or fire. Do not use the unit in combustible or explosive gaseous atmospheres. During the equipment is putted in hole on the metal panel while mechanical installation some metal burrs can cause injury on hands, you must be careful. Montage of the product on a system must be done with it’s mounting clamp. Do not do the montage of the device with inappropriate mounting clamp. Be sure that device will not fall while doing the montage. It is your responsibility if this equipment is used in a manner not specified in this instruction manual. Installation

ENGLISHEMKO Elektronik warrants that the equipment delivered is free from defects in material and workmanship. This warranty is provided for a period of two years. The warranty period starts from the delivery date. This warranty is in force if duty and responsibilities which are determined in warranty document and instruction manual performs by the customer completely. Repairs should only be performed by trained and specialized personnel. Cut power to the device before accessing internal parts. Do not clean the case with hydrocarbon-based solvents (Petrol, Trichlorethylene etc.). Use of these solvents can reduce the mechanical reliability of the device. Use a cloth dampened in ethyl alcohol or water to clean the external plastic case. Garanti Diğer Bilgiler Warranty Maintenance Other Informations

Configurable(Table-1) Table-1 None BC D E FG HI / U V W Z/

Relay Output (5A@250VV at resistive load)Relay Output (5A@250VVat resistive load)Relay Output (5A@250VV at resistive load) Current Output( (0/4 to 20mAZ ; 0/2 to 10VZ)

-1999,9999-1999,9999-1999,9999-1999,9999All order information of ESM-4435 are given on the table at above. User may form appropriate device configuration from information and codes that at the table and convert it to the ordering codes.Firstly, supply voltage then other specifications must be determined. Please fill the order code blanks according to your needs.Please contact us, if your needs are out of the standards. V Symbol means Vac, Z Symbol means Vdc, W Symbol means Vac and Vdc Your Technology Partner www.emkoelektronik.com.tr Thank you very much for your preference to use Emko Elektronik products, please visit our web page to download detailed user manual.

Pt-1000 to 20mA Z0 to 50mV Z0 to 10V ZCAT II