GMPS 100 - Water pump Güde - Free user manual and instructions

Product type	Gasoline water pump motor pump
Brand	Güde
Model	GMPS 100
Dimensions (L x W x H)	360 x 310 x 380 mm
Weight	13 kg
Fuel type	Unleaded gasoline
Engine type	4-stroke, air-cooled
Displacement	97.7 cm³
Engine power	1.1 kW (1.5 HP)
Maximum flow rate	10,000 l/h
Maximum suction height	4 m
Maximum discharge height	15 m
Maximum water pressure	1.5 bar
Connection diameter (suction/discharge)	Approx. 40 mm (1 1/2" AG)
Fuel tank capacity	1.4 L
Recommended engine oil	15W-40, 0.6 L
Maximum water temperature	+40°C
Sound level (LWA)	103 dB
Main functions	Pumping clean or slightly dirty water, irrigation, dewatering, filling
Maintenance and cleaning	Annual oil change, air filter cleaning every 3 months/50h, spark plug check every 6 months/100h
Safety	Low oil protection (automatic shutdown)
Spare parts and repairability	Spark plug, air filter, seal (gasket), pump impeller
General information	Manufacturer warranty, CE conformity, order number 94251

Frequently Asked Questions - GMPS 100 Güde

What type of fuel should I use in the Güde GMPS 100 pump?

Use unleaded gasoline (regular unleaded). Do not use an oil-gasoline mixture; the engine is a 4-stroke with a separate oil reservoir.

How do I start the GMPS 100 pump?

Open the fuel valve, set the switch to ON, close the choke (position 'Start'), set the throttle to 'Full gas', then pull the starter cord firmly until the engine starts. Then gradually open the choke.

Why isn't the pump pumping water?

First check that the pump is primed (filled with water) via the filling port. Ensure the suction line is airtight and the inlet filter is not clogged. Also check the suction height (max 4 m).

How do I maintain the air filter?

Clean the air filter every 3 months or 50 operating hours. Use a non-flammable solvent (not gasoline). Let it dry before reinstalling. Replace it every 6 months or 300 hours.

What engine oil should I use and how do I check the level?

Use 15W-40 oil (capacity 0.6 L). Check the level before each use, with the pump off and cold, on a level surface. The level should be between the min and max marks.

What should I do if the engine won't start?

Check the gasoline and oil levels (low oil protection). Check the spark plug (electrode gap 0.6-0.7 mm). Make sure the fuel valve is open and the air filter is not clogged.

How do I perform an oil change?

Place a container under the drain plug, remove the plug, and drain the old oil. Reinsert the plug, then fill with 0.6 L of 15W-40 oil through the filler neck. Follow local regulations for recycling used oil.

What are the maximum suction and discharge heights?

The maximum suction height is 4 meters and the maximum discharge height is 15 meters. Beyond these, the pump may not operate correctly.

How do I protect the pump from frost?

After use, empty all water from the pump via the drain port and let it dry. Store the device in a dry and frost-free place. Ice can severely damage the pump.

What is the engine break-in period?

During the first 20 hours of operation, do not run the engine at full throttle. Use about 2/3 of maximum power. This allows parts to settle and extends the service life.

USER MANUAL GMPS 100 Güde

Translation of original operating instructions

MOTOR PUMP-SET

Francais F

Please read carefully these Operating Instructions before putting the appliance into operation.

A.V.2 Any reprints, even partial, are subject to approval. Technical changes reserved.
Do you have any technical questions? A claim? Do you need spare parts or the Operating Instructions? You will be helped quickly and without needless bureaucracy at our webpage www.guide.com in the Services part. Please help us be able to assist you. To be able to identify your appliance when claimed, we need to know its serial No., order No. and year of production. All these details can be found on the type label. Enter the details below for future reference.
Serial No.	Order No.	Year of production:
Tel.: [phone] / 700-360	Fax: [phone]	E-Mail: [e-mail]

Identification:

Warnings/prohibitions:

Product safety:

CE
The product complies with relevant EU standards

Environment protection:

	PAP
Dispose waste not to harm your environment.	Packaging material from cardboard can be recycled in a collection point.
Defective and/or disposed electric or electronic devices must be delivered to relevant collection points.

Technical data:

Motor power Volume of cylinders
l/h	(m)
Delivered volume Suction lift
(m)
Total head Weight
Lb
Noise level Pressure	connection

Device description (figure A/B)

1. Tank
2. Tank lid
3. Exhaust
4. Frame
5. Suction neck
6. Rubber foot
7. Oil level indicator
8. Oil draining screw
9. Oil low level sensor
10. ON/OFF switch
11. Bowden starter
12. Throttle lever
13. Filling neck
14. Output neck
15. Saturator
16. Air filter
17. Carburettor
18. Draining screw
19. Gasoline cock

Accessories (Fig. C)

1. 4 m suction fitting
2. 10 m outlet hose
3. 1 x wrench for spark plugs

EU DECLARATION ON CONFORMITY

The company

Güde GmbH & Co. KG

Birkichstrasse 6

74549 Wolpertshausen

Germany,

hereby declares that the design and structure of the devices listed below and in designs marketed conforms to applicable basic requirements of the EU directives on safety and hygiene.

This declaration on conformity becomes void in case of a change to the device not consulted with us.

Identification of the devices:

MOTOR PUMP-SET GMPS 100

Order No.:

94251

Applicable EU directives:

2006/42EG

2004/108EG

2005/88 EG

2002/95 EG

2004/26 EG

Harmonized standards used

EN 809/AC:2010

EN 1679-1/A1:2011

Type Approval No:

e2497/68SA2002/88015200

Date/signature of manufacturer: 12.12.2011

Information about signer: managing director

Mr

Arnold

Technical documentation: J. Burkle FBL; QS

Warranty

The warranty applies exclusively on material or production defects. For warranty claims, please submit an original proof of purchase with date of purchase indicated.

The warranty does not cover unprofessional use, such as overloading, violent use, damage caused by third party or a thing. The warranty also does not cover failure to comply with the operation manual and normal wear and tear.

Technical information GMP 100

Engine type (air cooled)	4 Takt-Motor
Volume of cylinders	97,7 ccm
Motor power 1,1 kW –	1,5 PS
Max delivered volume	10.000 l/h
Max water pressure in piping	1,5 bar
Max suction lift 4 m
Max total head 15 m
Ø pressure/suction connector	ca. 40 mm
Tank volume 1,4 l
Pressure connector 1,5" AG
Fuel unleaded gasoline
Engine oil 15W-40/0,6 l
Max water temperature	+ 40 °C
Noise level LWA 103 dB
Weight	13 kg
Dimensions length x width x height	360x310x380 mm

General safety instructions

Please read through this user guide and make sure you know all controls and proper use of this product. We shall not be responsible for damage caused by non-adherence of the instructions and procedures in this user guide. Damage due to non-adherence of the instructions and procedures are excluded from warranty. Keep the user guide well and pass it to a new owner of the machine.

Children and person not informed about content of this user guide must not operate the machine. Supervise children to prevent playing with the machine. Applicable directives in certain countries restrict minimum age of the potential user and these directives must be respected.

Physically and mentally handicapped persons or persons with sensorial limitations must not operate the machine albeit under supervision of a security engineer or based on instructions for operation received from a responsible person.

Please obey the special safety instructions listed in the chapters of this user guide.

Cautions and instructions with the following symbol must be followed with special care:

4 Failure to comply with this instruction may result in and to humans and/or material damage!

Check the machine for transport damage. In case of damage, inform your sales representative immediately.

The pump is not suitable for pumping of salt water, faecal solids, flammable, corrosive, explosive and other dangerous liquids. Furthermore, the pump is not suitable for pumping of potable water and other foods.

The transported liquid must not drop below or exceed minimum or maximum liquid temperature specified in the technical data.

Emergency procedures

For reasons of potential injury, a first aid box according to DIN 13164 must be available on workplace. Replenish immediately material used from the first aid box.

If you require assistance, please give the following details:

Place of accident Type of accident Number of injured persons Type of injury

Administer first aid according to injury and call for qualified medical assistance.

Protect injured person against other injuries and keep him/her in rest.

Application according to intended use

Gasoline engine pump for pumping of clean or moderately contaminated water. Any other use contradicts to the intended use. Manufacturer is not responsible for subsequent damage and injuries. Please note the appliance is intended for domestic use only.

Area of applicability

The machine is suitable for pumping of clean or moderately contaminated water.

Thanks to high performance, the model can be used industrially and in agriculture.

Standard areas of applicability of the gasoline engine pump:

water delivery on construction sites
irrigation of gardens, flowerbeds, fields and raining
- pumping of water from wells, tanks, flows, streams etc.
draining and filling of fish ponds, pits etc.

Disposal

Disposal instructions are illustrated in the form of pictograms on the device or packaging. Description of the pictograms is given in "Identification" chapter.

Disposal of transport packaging

Packaging protects the device against damage during transport. Packaging materials are usually selected according to their effect on environment and disposal methods and can therefore be recycled. Returning of the packaging back to circulation saves resources and costs for packaging disposal. Parts of the packaging (e.g. foil, styropor) may be dangerous for children. Risk of suffocation! Keep these parts of the packaging out of reach of children and dispose as soon as possible.

Operator requirements

The operators must thoroughly read operation manual before use.

Qualification

Except for thorough training by an expert for use of the device, no special qualification is required.

Minimum age

The machine may be used by persons over 18 years and trained in handling and function of the machine. Supervision is required for persons from 16 to 18 years.

An exception is use by younger person if the use takes place under supervision of an adult trainer in the course of education.

Training

Use of the device requires corresponding guidance by an expert or operation manual only. No special training is required.

Transport and storing

• For long-term storing, the machine must be thoroughly cleaned and no unauthorized persons may have access to the machine.
• Secure the machine against turning over before each transport.

Assembly/first commissioning

The gasoline engine pump is installed in a stable cage made from steel tubes with vibration damper. These devices must not be disassembled during operation because they provide stability and reduce vibrations.

General installation instructions

All connection piping must be absolutely tight. Leaking may influence operation of the pump negatively and substantial damage.

During installation, the machine must not be running.

All connection piping must be absolutely tight because leaking piping may influence operation of the pump negatively and cause substantial damage. Therefore, make screw connections between the pump and the piping and seal with Teflon tape. Use of the sealing material such as Teflon tape will ensure airtight assembly.

Do not overtighten the screw joints to avoid damage. During installation of the connection piping, make sure the pump is free of any forces, weight, vibration, and stress.

Installation of the suction piping

A filter must be installed at the input of the suction piping above coarse impurities from water with potential of either ring or damaging the pump.

The suction piping will transport the liquid to be pumped up to the pump. Use the suction piping of diameter identical to the pump suction connector. For pumping lift with the difference between the pump and the pumped liquid level of more than 4 metres, using of +1 / 4 diameter is recommended.

A filter must be installed at the input of the suction piping to remove coarse impurities from water with potential of either clogging or damaging the pump.

In addition, it is highly recommended to install the return valve to prevent pressure leak after turning the pump off and protecting the machine against damage due to pressure surges. The return valve can be connected directly on the pump suction connector or the suction piping input. Installation on the suction

piping input is favourable. The suction piping can be easily deaerated by filling with water.

The suction piping input must always be located at least 0.30m under pumped liquid level to avoid air inlet. In addition to this, pay attention to sufficient distance of the suction piping from soil and streams, rivers, fishponds banks to avoid suction of stones, plants etc.

Installation of the force piping

The force piping transports the liquid to be pumped from the pump to the consumption point. To avoid losses from flow, using of the force piping of at least identical diameter as the pump connector is recommended.

Fixed installation

For fixed installation, attach the gasoline engine pump to a suitable stable supporting surface. To reduce vibrations, it is recommended to insert an anti-vibration material, e.g. rubber layer, between the pump and the supporting surface.

Commissioning

Installation and visual control

Flue gases of the gasoline engine pump contain

odourless toxic carbon monoxide that may result in serious health issues and death under extreme conditions. To protect humans and animals, the machine must not be used in poorly ventilated places and not in closed spaces. Generally, avoid breathing of the flue gases.

Check the gasoline engine pump with respect to before use. Do not use the machine if damaged.

The gasoline engine pump may only be used in without risk of floods.

For each starting of the machine, it is necessary to make sure the pump is installed safely and in a stable position. Always pay attention to a flat surface under the pump, otherwise the oil low level switch may be activated and starting is not enabled. The gasoline engine pump may only be used in areas without risk of floods.

Select the place of the pump installation so that no environmental damage is caused by leaked fuel or engine oil. If used in fish ponds, pits, construction pits, rivulets, streams and similar places, the pump must be secured against fall.

Check the gasoline engine pump visually before use of the pump. Pay attention to correct tightness of the bolts and perfect condition of all connectors. Do not use the machine if damaged.

Fuel and fuelling/engine oil

The gasoline engine pump is powered by gasoline.

Use the fuel specified in the technical data applicable to your product.

Do not smoke and work with open flame when

refuelling. Do not breathe vapours.

Gasoline and engine oil are toxic substances. Do

not swallow gasoline or engine oil and do not breathe vapours. Avoid any direct contact of gasoline and engine oil with skin, eyes, and clothes.

Do not refuel if the engine is running. Turn the pump off and let it cool for at least five minutes before refuelling. During refuelling, the machine must be placed on a flat surface in vertical position to avoid fuel leak. Refuel in well-ventilated area only. All leaked gasoline must be first cleaned and then start up the engine.

Do not smoke and work with open flame when refuelling. Do not breathe vapours.

Check oil level before use (see Replacement/check

of oil)

Filling the pump with water ordeaerating of the system

Pour water in the filling hole of the pump. Check for water leaks. Close the filling hole again to be airtight. It is recommended - but not absolutely necessary - to fill the suction piping with water as well.

The gasoline engine pump is self-suctioning device. It means that for starting, only the pump and not the suction piping must be filled. In either way, the pump will need some more minutes to draw the pumped liquid. Additional filling of the suction piping will significantly facilitate and fasten the first suction. If the suction piping is not filled with the liquid, it will be perhaps necessary to prime the pump several times with water. It depends on length and diameter of the suction piping.

Open potential closures in the force piping (e.g. water cock) to release air during suction.

Starting of the engine

Open the gasoline cock to turn the engine on (Fig. A/19). Set the ignition breaker (Fig. A/10) to ON position, set the saturator lever (Fig. A/15) in Start position and the power controller (Fig. A/12) to Full throttle position. Then, pull with the starting rope (Fig. A/11) several times until the engine starts. Then, slowly set the saturator lever (Fig. A/15) in the operation position. As soon as the engine starts, suction commences. Now, leave the power controller (Fig. A/12) in the Full throttle position. If the liquid is drawn equally or without any air, the suction is interrupted and the system deaerated. Now, set the power controller (Fig. A/12) according to individual requirements.

Operation

The gasoline engine pump must not be used with the key point closed.

The pump must not be used without water for longer of time. Dry operation, i.e. without pumping of water, result in substantial damage of the machine.

The gasoline engine pump and the piping system must be directed against freeze and weather conditions.

• Flammable substances and things, easily inflammable
• Positive substances must be out of reach of the pump operation. Do not put anything on the engine.

If the engine is in operation, do not refuel or pour oil in it. The pump off before refuelling.

During operation, some parts of the engine pump - e.g. exhaust or exhaust cover - are very hot. To avoid burning oil, touch the machine during operation and after turning it

off until cooling down on the designed points only - e.g. on switches and handles.

During first 20 hours of operation, the brand new engine must not be fully loaded. Operation at 2/3 of possible output performance is recommended. Full throttle operation is now permissible for short term only up to 10 minutes - e.g. for starting due to suction operation.

Turning the engine off

Set the power controller (Fig. A/12) to Idle Throttle position and set the ignition breaker (Fig. A/10) to OFF position. The pump input is fitted with a valve that prevents leaking of water from the pump after it is turned off. Stopping of the back flow will result in shorter time for re-suction during the next start. Therefore, the pump must not be primed again during restart.

Decommissioning

Transport of the pump with the fuel tank filled is not needed.

Discharge water in the pump from the relevant discharge hole after use. Let the pump dry well to avoid damage due to corrosion. Water entrapped in the pump may cause damage if frozen.

If the device is transported, all fuel must be discharged. Transport of the pump with the fuel tank filled is not approved.

Care and maintenance

If possible, turn the engine off, remove the spark yield and let the engine cool down before maintenance. If the engine must be on during maintenance, use sufficient ventilation because the exhaust fumes are

Regular maintenance and diligent care reduce the risk of potential operation failures and contribute to improved lifecycle of your machine. The engines consist of the up-to-date technology and many rotary components exposed to substantial mechanical, thermal as well as chemical effect of environment and the combustion process. Use of correct, high quality and clean operation liquids - fuel and engine oil - is prevention against damage to the engine and operation failures.

Abrasive substances in the delivered liquid, such as sand, increase wear and tear and reduce total performance. Installation of a pre-filter is highly recommended for pumping of liquids with abrasive substances. The recommended accessories filter sand and other similar substances from the liquid effectively and reduce wear and tear and improve lifecycle of the pump.

Oil check and replacement

Check for oil level before starting.

Oil must be replaced at least annually. Engine oil deteriorates during this period despite the fact the engine is not almost used. For oil replacement, discharge old oil and pour new oil in the filling hole in the oil tank (for type and quantity of oil - see Technical data). Excessive amount of oil has negative effect as well - (see quantity of oil - Technical data).

Diligent care includes oil level check before use. Use prescribed oil dipstick for inspection. During the oil level check, the machine must stand flat, turned off and cooled down. Make sure oil level does not exceed maximum quantity and fall under minimum quantity required as

indicated on the dipstick. (For type and quantity of oil - see Technical data).

Please, observe local requirements applicable to disposal of used oil.

If the engine operates, do not pour engine oil in it. If filling of the engine oil, turn the pump off and let it cool for at least 5 minutes. During pouring of the engine oil, machine must be placed on a flat surface in vertical position and engine oil leak. All leaked engine oil must be first mixed and then start up the engine.

Do not smoke and work with open flame when using the engine oil. Do not breathe vapours.

Automatic Auto Stop activation (safety feature for low oil level) for low oil level.

This technology automatically turns the engine off when the oil level is lower than minimum required. The engine can be restarted after sufficient quantity of engine oil is replenished. When replenishing engine oil, adhere to all instructions related to the engine oil and engine oil check as specified in this guide.

Ignition plug

Cleaning of the ignition plug and correction of distances of the electrodes must be performed in six-month intervals or after 100 hours of operation. First, remove the ignition plug shield before maintenance of the ignition plug. Then, screw the ignition plug out using the ignition plug key. To ensure failure-free operation, the dry ignition plug without burnt residues must show distance of the electrodes 0.6 - 0.7mm

If necessary, clean the ignition plug. To remove the burnt residues, use a fine wire brush. Distance of the electrodes must be corrected by slight bending of the electrode. It is recommended to use a new ignition plug in case of strong accumulation or worn electrodes.

Checked, cleaned or a new ignition plug must be screwed first manually to stop. Then, tighten the ignition plug using the ignition plug key. Avoid excessive forces not to damage the ignition plug due to torque. Finally, slide the ignition plug shield back on the ignition plug.

Air filter

To clean the air filter, do not use gasoline or a thinner blow flash point in any case due to fire and explosion.

If the air filter is clogged, it prevents air flow to the carburettor. To avoid operation failures of the carburettor, air filter must be regularly checked and cleaned or replaced, if necessary.

Generally, checking of the air filter as far as clogging is concerned is recommended before use. Cleaning is required in three-month interval or after 50 hours of operation. When the pump is operated in dirty or dusty environment, cleaning must be performed in ten-hour intervals. Use a new air filter in six-month interval or after 300 hours of operation.

Open air filter cabinet and remove the air filter before maintenance. Wash the air filter with an inflammable thinner, if necessary - e.g. detergent. To clean the air filter, do not use gasoline or a thinner with low flash point in any case due to fire and explosion danger. Let the air filter dry after cleaning. Insert checked, cleaned or new air filter and close it again. Do never use the pump without the air filter to avoid increased wear and tear of the engine.

Replacement of the slide locking ring

The slide locking ring is the seal between the pump body and the engine shaft. The ring is a component with natural wear and tear.

If the slide locking ring is defective, water leaks between the engine and the pump body. Demount the pump body, manual starting device and the pump moving wheel. Then, the slide locking ring may be replaced. Finally, carefully mount the moving wheel of the pump, manual starting device and the pump body.

Removal of foreign particles from the pump

Coarser particles in the pumped liquid may block the pump body and the pump moving wheel. For this case, the pump body can be demounted in order to remove all impurities from the pump moving wheel.

Storing

If the machine is not used for longer time, all water in the pump must be drained. Let the pump dry to avoid corrosion. Drain the fuel tank and the carburettor. Cleaning and preserving of the machine before storing is recommended. Make sure the machine is stored in dry and frost-proof place.

Failures

Make sure no water gets in the machine.

We shall not be liable for damage due to sessional repair attempts. Damage due to sessional repair attempts shall void any warranty.

All measures for removal of defects may be performed only if the engine is stopped.

The following list specifies some potential machine damages, potential reasons and tips for removal. All measures for removal of defects may be performed only if the engine is stopped. If you are unable to remedy the defect, please contact either the customer service or your sales representative. Overhaul repairs may be performed by authorized personnel only. Please note that warranty claims shall void in case of damage due to unprofessional repair attempts and we shall not be responsible for any consequent damage.

In case of operation failures, first check for operator error or other cause not associated with the machine defect - e.g. no fuel.

Maintenance table

Defect	Possible cause	Remedy
The pump does not pump or pumps too little of liquid, the engine runs.	1. Too much liquid in the pump.	1. Pour liquid in the filling hole of the pump body.
	2. Suction piping not sealing.	2. Tighten the suction piping and piping connectors with Teflon tape. Replace the suction piping if irreparable damage is detected.
	3. Too low engine power selected.	3. Increase engine power.
	4. Suction piping input filter clogged.	4. Clean the filter.
	5. Suction piping clogged.	5. Clean the suction piping.

	6. Pump moving wheel blocked by impurities.	6. Remove impurities.
	7. Too high suction lift/total head.	7. Change the installation so that the suction lift/total head does not exceed maximum value.
	8. Defective slide locking ring.	8. Replace the slide locking ring.
	9. Pump moving wheel not fitted correctly.	9. Place the pump moving wheel correctly.
	10. Damaged pump moving wheel.	10. Replace the pump moving wheel.
	11. Irregular engine operation.	11. Contact the customer service.
Vibration or noisy operation	1. Too high suction lift/total head.	1. Change the installation so that the suction lift/total head does not exceed maximum value.
	2. Foreign particle blocks the suction piping and/or the pump moving wheel.	2. Remove foreign particle.
	3. Unstable installation.	3. Stabilize the installation.
	4. Unstable machine installation.	4. Ensure stable position of the machine.
	5. Damaged pump moving wheel.	5. Replace the pump moving wheel.
	6. Other technical defect.	6. Contact the customer service.
The engine does not start or turns off during operation.	1. Low fuel.	1. Open the gasoline cock and/or refuel.
	2. No ignition spark.	2. Check the ignition switch. Or check the ignition plugs.
	3. Clogged carburettor.	3. Clean the carburettor.
	4. Clogged air filter.	4. Clean air filter.
	5. Activated Auto Stop because of low engine oil level.	5. Replenish engine oil.
	6. Other technical defect.	6. Contact the customer service.

Accessoires (afb. C)

MOTORNA CRPALKA-SET GMPS 100

Kat. st.

94251

Ustrezne smernice EU:

2006/42EG

2004/108EG

2005/88 EG

2002/95 EG

2004/26 EG