BTK 400 - Saw ATIKA - Free user manual and instructions

Product type	Jobsites table saw
Brand	ATIKA
Model	BTK 400
Table dimensions	1050 x 750 mm
Table height	850 mm
Weight	Approx. 108 kg
Supply voltage	230 V~ (single-phase) or 400 V 3~ (three-phase)
Frequency	50 Hz
Input power (P1)	3.0 kW (S6 40%) single-phase / 4.4 kW (S6 40%) three-phase
Output power (P2)	2.2 kW (S6 40%) single-phase / 3.5 kW (S6 40%) three-phase
Idle speed	2698 min⁻¹ (single-phase) / 2790 min⁻¹ (three-phase)
Max. cutting height	126 mm
Blade diameter	395 - 400 mm
Bore diameter	30 mm
Standard blade	HM Ø 400 x 2.8/3.8 x Ø 30 mm, 28 teeth
Extraction connection	Diameter 100 mm
Guaranteed sound power level	114 dB(A)
Sound pressure level under load	98.5 dB(A)
Fuse	16 A delayed (230 V) / 20 A (400 V)
Protection type	IP 54
Safety	Protective cover, riving knife, motor brake, safety switch, rip fence and crosscut fence

Frequently Asked Questions - BTK 400 ATIKA

How to replace the blade of the BTK 400 saw?

Before any intervention, stop the machine, wait for the blade to come to a complete stop and disconnect the mains plug. Loosen the screws of the table insert (5), lift the protective cover (14), then remove the table insert. Place the wrench (31) on the motor shaft and loosen the screw (26) (left-hand thread). Remove the outer flange (25) and the used blade. Clean the flanges, install the new blade respecting the rotation direction, then retighten the clamping nut. Reinstall the table insert and check the adjustment of the riving knife.

How to adjust the riving knife?

After every blade or table insert replacement, check the adjustment of the riving knife. Stop the machine and disconnect it. Loosen the fixing screws. The riving knife must be aligned with the blade and its distance must not exceed 5 mm from the tooth. Refer to figure 15 of the manual for precise adjustments.

Which blades can be used on the BTK 400?

Use only carbide (HM) blades conforming to EN 847-1, with a diameter between 395 and 400 mm, and a bore of 30 mm. The maximum blade speed must be at least 2698 min⁻¹. Never use HSS steel blades, as they are hard and brittle, posing a risk of injury.

What are the essential safety precautions?

Always wear safety glasses and hearing protection. Do not wear loose clothing or jewelry. Use a dust mask. Position yourself laterally to the blade. Never remove chips by hand while the blade is rotating. Check that all safety devices (cover, riving knife, brake) are in place and functioning before each use. Disconnect the machine for any maintenance.

How to connect a chip extractor?

The saw is equipped with an extraction port of 100 mm diameter. For operation with extraction, close the ejection slot sheet and fix it with the star-handle screw (C). Connect a chip extractor capable of providing an air flow of at least 1150 m³/h and a negative pressure of 1160 Pa. Start the extraction before beginning to saw.

What to do if the saw does not start?

First check the power cut (circuit breaker). Inspect the cable and extension cord: never use a defective cable. If the problem persists, the motor or switch may be defective; have them checked by a qualified electrician or by the after-sales service. Do not attempt to repair electrical components yourself.

How to adjust the cutting height?

On BTH models (but the BTK 400 is a BTK model, so the cutting height is fixed?). For the BTK 400, the maximum cutting height is 126 mm and is not continuously adjustable. For BTH models, turn the handwheel (B) to adjust the cutting height continuously. Refer to the manual for your specific version.

How to clean and maintain the saw?

Before any cleaning, stop the machine and disconnect it. Do not use water; clean chips and dust with a brush or vacuum cleaner. Regularly oil moving parts (e.g., cover hinge) with sewing machine oil or biodegradable oil. Clean resin from the table with a maintenance spray. The blade must be free of rust and resin; sharpen or replace it if necessary.

What is the maximum cutting height?

The maximum cutting height for the BTK 400 model is 126 mm. For the BTK 450 and 500 models, it is 150 mm and 175 mm respectively. Ensure the workpiece thickness does not exceed this value to avoid any risk of overloading or kickback.

How to replace the table insert?

Disconnect the machine. Loosen the screws of the table insert (5), lift the protective cover (14), then remove the insert by sliding it backward. Remove the 2 nuts (E) and remove the riving knife (11) with the cover. Place the new insert (6), reinstall the riving knife with the cover, then fix the insert. Check the adjustment of the riving knife after the operation.

USER MANUAL BTK 400 ATIKA

Construction circular saw

Original instructions – Safety instructions – Spare parts

89331 Burgau – Germany

Burgau, 08.10.2014

Close-up of a black square button with a circular symbol and the number '1' on one side (no text or symbols beyond the numeral)

Technical line drawing of a mechanical device with labeled part '34' (no text or symbols beyond label)

Industrial machine with metal frame and handle, no visible text or symbols

Industrial machine with metal frame and handle, no visible text or symbols

Industrial machine with metal frame and cutting tool, no visible text or symbols

Person operating a mechanical setup with tools and components (no visible text or symbols)

Person assembling or repairing a mechanical component on a workbench (no visible text or symbols)

Laboratory setup with a metal cutting machine and transparent casing on a workbench (no visible text or symbols)

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Mechanical assembly with a circular component and labeled part 'C' (no readable text or symbols beyond label)

Close-up of a mechanical device with a circular component and metal frame, no visible text or symbols

15 3-8 mm

Transport

Vor jedem Transport :

Industrial machine with metal frame and hanging handle, labeled '16' in top-left corner (no other text or symbols)

Lagerung

Netzstecker ziehen.

Do not operate machine before having read the operating instructions, understood all the notes and assembly the machine as described here. Keep the instructions in a safe place for future use.

Contents

Declaration of conformity 12
Extent of delivery 12
Characteristics noise values 12
Operating times 12
Symbols machine 12
Symbols operating instructions 13
Normal intended use 13
Residual risks 13
Safety working 13
Before the first start-up 14
Start-up	15
Working with the saw 16
Maintenance and cleaning 18- Changing the saw blade 18- Replacing the table insert	18
Transport	19
Storage	19
Guarantee	19
Possible faults	19
Technical data	20
Description of device / spare parts	20

EC Declaration of Conformity

according to EC directive 2006/42/EC

We,

ATIKA GmbH

herewith declare under our sole responsibility that the product

Baukreissäge (construction circular saw) BTK 400, BTK 450, BTK 500

BTH 400, BTH 450, BTH 500

Serial number: see last page

is conform with the above mentioned EC directives as well as with the provisions of the guidelines below:

2004/108/EC, 2000/14/EC, 2006/95/EC and 2011/65/EU

Following harmonized standards have been applied:

EN 1870-19

Conformity assessment procedure: 2000/14/EC - Appendix V

Measured level of the acoustic output L_WA = 109.6 dB(A)

Guaranteed level of the acoustic output L_WA = 110 dB(A)

EC type examination carried out by :

89331 Burgau – Germany

Burgau, 08.10.2014

i.A. i.A. G. Koppenstein, Engineering design management

Extent of delivery

• 1 Construction circular saw
• 1 Parallel limit stop
• 1 Pushstick
• Assembly accessories for saw blade change
- Operating manual

Check the machine for:

That it is complete
➢ Check for possible transport damage

Report any damage or missing items to your dealer, supplier or the manufacturer immediately. Complaints made at a later date will not be acknowledged.

Characteristics noise values

EN ISO 3744:1995 / EN ISO 11202:1995/AC:1997 /

ISO 7960:1995 Appendix A, A.2 b)

Application of the machine as construction circular saw with standard saw blade.

Guaranteed sound power level L_WA = 114 dB(A)

Sound pressure level at the workplace No-load L_PA = 92.8 dB(A)

$$ \text { Load } L _ {\mathrm{PA}} = 9 8. 5 \mathrm{dB(A)} $$

The factor of measurement uncertainty is K = 4 dB.

The values given are emission values and must therefore not simultaneously represent safe workplace values too. Although there is a relationship between emission and immersion levels, it can be reliably deduced whether additional precautionary measures are necessary or not. Factors, which can influence the immersion level currently existing at the workplace include the duration of the effects, the special type of the workroom, other noise sources, etc. e.g. the number of machines and other adjacent processes. The permissible workplace values can also vary from country to country. This information should however enable an improved assessment of the danger and risk to be carried out.

Operating times

Before initiating the device please observe the provisions pertaining to corresponding laws (regional provisions) for the noise control.

Symbols machine

	Carefully read operator's manual and the safety instructions before starting the machine and observe the instructions when operating.		Shut off engine and remove power cord before performing cleaning, maintenance or repair work.
	Wear ear protection!
	Electrical devices do not go into the domestic rubbish. Give devices, accessories and packaging to an eco-friendly recycling. According to the European Directive 2012/19/EUC on electrical and electronic scrap, electrical devices that are no longer serviceable must be separately collected and brought to a facility for an environmentally compatible recycling.

Symbols operating instructions

	Threatened hazard or hazardous situation. Not observing this instruction can lead to injuries or cause damage to property.
	Important information on proper handling. Not observing this instruction can lead to faults.
	User information. This information helps you to use all the functions optimally.

Normal intended use

• This construction circular saw is exclusively designed for lengthwise and cross cutting of solid wood and plate material such as chipboard, wood core plywood and MDF plates with square or rectangular cross section in the open outside of enclosed areas using carbide tipped circular saw blades acc. to EN 847-1.
  The thickness of the wood material must not exceed:

BTK/BTH 400: 126 mm

BTK/BTH 450: 150 mm

BTK/BTH 500: 175 mm

The diameter of the saw blade must be within the values below:

BTK/BTH 400: 395 – 400 mm

BTK/BTH 450: 445 – 450 mm

BTK/BTH 500: 495 – 500 mm

- Cross cuts may only be performed in conjunction with a mounted cross-cutting fence.

■ Only materials that can be safely placed are allowed to be cut.

- The use of saw blades made of HSS steel (high-alloy high speed steel) is not permitted since this steel is hard and brittle. Risk of injury through saw blade breakage and expulsion of saw blade pieces.

- Normal intended use also includes the observance of the manufacturer's operating, maintenance and repair conditions, as well as strict adherence to the safety inspections listed in the instructions.

- The relevant accident prevention regulations for the operation as well as the other generally acknowledged occupational medicine and safety rules must be complied with.

- Any other use does not conform with the normal intended use of the circular saw bench. The manufacturer is not liable for any resulting damage; the user bears all risks!

■ Unauthorized modifications to the saw preclude any liability of the manufacturer for resulting damages of any kind.

- The saw may only be equipped, used and serviced by persons who are familiar with it and have been instructed on the hazards. Repair works may only be carried out by us or by a customer service agent nominated by us.

■ This machine must not be used in potential explosive atmospheres.

- Metallic parts (wires etc.) have unconditionally to be removed from the material to be cut.

Risidual risks

Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose.

Residual risks can be minimised if the "Safety instructions" and the "Normal intended use" as well as the whole of the operating instructions are observed.

Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment.

- Danger of injury of fingers and hands by the tool (saw blade) or work piece. Therefore, wear gloves (e.g. when replacing the saw blade).

- Risk of injury when removing chips while the saw blade still rotates. Only remove chips after the saw blade and the saw unit (motor) has come to a standstill.

- Injury by catapulted workpiece parts.

- Throwback of the workpiece or workpiece parts.

■ Breaking or catapulting of saw blade.

- Only operate the saw with complete and correctly attached safety equipment and do not alter anything on the machine that could impair the safety.

- Emission of harmful wood dusts. Therefore, wear a dust mask.

■ Risk from electricity, by using non-standard electrical connections.

■ Touching live parts of opened electrical components.

- Impairment of hearing when working on the machine for longer periods of time without ear protection.

In addition, in spite of all the precautionary measures taken, non-obvious residual risks can still exist.

Safe working

Woodworking machines can be dangerous if not used properly. If electrical tools are used, the fundamental safety precautions must be met to preclude the risks of fire, electric shock and injuries to persons.

Before starting this device, read and keep to the following advice. Also observe the preventive regulations of your professional association and the safety provisions applicable in the respective country, in order to protect yourself and others from possible injury.

Pass the safety instructions on to all persons who work with the machine.

Keep these safety instructions in a safe place.

- Make yourself familiar with the equipment before using it, by reading and understanding the operating instructions.

- Be attentive. Be careful what you do. Behave sensibly when working. Do not use the device when you are tired or under the influence of drugs, alcohol or medicaments. One moment of carelessness when using the device can result in serious injuries.

- Avoid abnormal posture. Provide a safe standing position and keep at any time the balance. Do not lean forward.

■ Wear suitable work clothes:

— do not wear loose-fitting clothes or jewellery; they can catch in moving parts.
— slip-proof shoes
— hairnet in case of long hair

■ Wear personal protective equipment:

• ear protection (Sound intensity level at workplace can exceed 85 dB (A))
• safety goggles
  — gloves when you replacing the saw blade

■ ONLY OPERATE the circular saw on a

• solid
• level
• slip-free
  – vibration free surface

- When the saw is connected to a chip exhaustor:

- Required air flow rate: 1150 m³/h,

negative pressure on the suction nozzle 1160 Pa at an air velocity of 20 m/s.

— Start the chip exhaustor before starting the machining.

- Keep your workplace in an orderly condition! Untidiness can result in accidents.

■ Take into consideration environmental influences:

• Do not expose the saw to rain.
  — Do not use the saw in moist or wet ambience.
  – Provide for good illumination.
  — Do not use this saw near inflammable liquids or gases.

■ Never leave the saw unattended.

- Adhere to national regulations that might specify an age limit for the user of the unit.

- Keep other persons away.

The operator is responsible for other people within the working area.

Do not allow other persons, especially children, to touch the tool or the cable.

Keep them away from your working area.

■ Always stand to the side of the danger zone (saw blade) when working at the bench.

■ Start cutting only when the saw blade has reached its required speed.

- Do not overload the machine! You work better and safer in the given performance range.

- The circular saw must only be operated with all the correctly mounted guards.

The supplied splitting wedge must be used. Fig. 15 shows how the splitting wedge is inserted and reset.

- Replace the bench insert if the sawing gap is worn.

- Do not use any cracked saw blades or such that have changed their shape.

- Use only well sharpened saw blades as edgeless saw blades increase not only the risk of backstrokes but also charge the motor.

- Do not use saw blades made of high speed steel (HSS) since this steel is hard and brittle; use only tools according to EN 847-1.

⚠️ The use of other tools and other accessories can signify a risk of injury for you.

Pay attention that the saw blade conforms to the dimensions specified under "Selection of saw blades" and is suitable for the work piece material.

- Only saw one work piece at a time. Never saw several work pieces at the same time or do not bundle several individual pieces together for cutting. There is danger that individual pieces may be caught by the saw blade in an uncontrolled manner.

- Ensure that cut off pieces are not caught up by the saw blade and projected away

- Do not use the saw for unsuitable purposes (see "Normal intended use").

■ Remove all nails and metallic objects from the work piece before sawing.

- Pay attention that the work piece does not contain any cables, ropes, cords or the like.

- Only cut work pieces with dimensions that allow secure holding while sawing.

It is only allowed to cut wood the thickness of which does not exceed:

BTK/BTH 400: 126 mm

BTK/BTH 450: 150 mm

BTK/BTH 500: 175 mm

- When cross cutting round wood it is required to secure the work piece against turning using a pattern or holding device. Use a saw blade that is suited for cross cutting.

- Use a pushing stick when rip sawing narrow workpieces (space between saw blade and rip fence less than 120 mm).

- Always keep sufficient distance to the saw blade. Maintain sufficient distance from driven components during operation.

- The saw blade runs after. Wait until the saw blade has come to a standstill before remove splinters, chips and waste.

- Do not slow the saw blade down by applying lateral pressure to it.

- Do not remove splinters, shavings and waste with your hands from the dangerous area of the saw blade.

- Remove cutting waste from the machine (as required) to prevent any safety impairment at the workplace. This also applies to sawdust. Keep the chip clearance free.

- Switch the machine off and remove the mains plug from the socket when

– carrying out repair works

— maintenance and cleaning

— removal of faults (this also includes the removal of jammed splinters)

— checks of connecting lines, whether these are knotted or damaged

— transporting the saw

- changing the saw blade

– leaving the saw (also for short-term interruption)

■ Maintain your saw with care:

- Keep your tools sharp and clean in order to be able to work better and safer.

- Follow the maintenance instructions and the instructions for tool exchange.

- Keep handles dry and free of oil and grease.

- Check the machine for possible damage:

Before further use of the machine the protection devices or slightly damaged parts must be checked carefully for their proper and intended function.

- Check whether the movable parts function perfectly and do not stick or whether the parts are damaged. All parts must be correctly installed and fulfil all conditions to ensure perfect operation of the saw.

- Damaged guards and parts must be properly repaired or exchanged by a recognized, specialist workshop; insofar as nothing else is stated in the instructions for use.

— Damaged or illegible safety labels should be replaced immediately.

- Do not allow any tool key to be plugged in!

Before switching on, check always that wrenches and adjusting tools are removed.

- Store unused equipment in a dry, locked place out of the reach of children.

Electrical safety

■ Design of the connection cable according to IEC 60 245 (H 07 RN-F) with a core cross-section of at least
- 1.5 ~mm^2 for cable lengths up to 25 ~m
- 2.5 mm ^2 for cable lengths over 25m
- 2,5 mm² for BTK/BTH 500
- Long and thin connection lines result in a potential drop. The motor does not reach any longer its maximal power; the function of the device is reduced.
- Plugs and coupler outlets on connection cables must be made of rubber, plasticised PVC or other thermoplastic material of same mechanical stability or be covered with this material.
- Protect yourself against an electric shock. Avoid touching earthed parts with your body.
■ The connector of the connection cable must be splash-proof.
- Wind off completely the cable when using a cable drum.
- Do not use the cable for purposes for which it is not meant. Protect the cable against heat, oil and sharp edges. Do not use the cable to pull the plug from the socket.
- Regularly check the saw cable and if damaged, have it renewed by a recognised skilled electrician.
- When running the connection line observe that it does not interfere, is not squeezed, bended and the plug connection does not get wet.
- Regularly check the extension cables and replace them if they are damaged.
- Do not use any defective connection cables.
- When working outdoors, only use extension cables especially approved and appropriately labelled for outdoor use.
- Do not set up any provisional electrical connections.
- Never bypass protective devices or deactivate them.
- Only hook up the machine by means of a fault-current circuit breaker (30 mA).

The electrical connection or repairs to electrical parts of the machine must be carried out by a certified electrician or one of our customer service points. Local regulations – especially regarding protective measures – must be observed.

Repairs to other parts of the machine must be carried out by the manufacturer or one of his customer service points.

Use only original spare parts. Accidents can arise for the user through the use of other spare parts. The manufacturer is not liable for any damage or injury resulting from such action.

Before the first start-up

To achieve flawless functioning of the machine, please follow the instructions listed:

- Place the saw at a location which meets following conditions:

• outdoor
  — secured against slipping
  – free of vibrations
• even
  – free of tripping hazards
• adequate light

- Check the following prior to use:

■ Defective connecting lines (cracks, cuts, etc.).

⚠️ Never use defective lines!

■ Proper working condition of the safety guard.
■ Correct splitting wedge setting (see also Fig. 15).
■ Perfect condition of the saw blade.
■ The push stick must be within easy reach.

• Never use saw blades that are cracked or have become deformed.
• Do not use saw blades made of high-speed steel.
• Always stand to the side of the danger zone (saw blade) when working at the bench.

Start-up

Checking the safety devices

(before each starting):

• Lift and lower the safety guard to check that it can be moved freely. In its rest position it must fully cover the saw blade and rest on the saw table. (See also "Possible faults".)
• Check the switch by turning it on and off.

Do not use any device where the switch can not be switched on and off. Damaged switches must be repaired or replaced immediately by the customer service.

- Brake

The saw blade must stand still within 10 seconds after it was switched off. The brake is defective if this time is exceeded. The saw must then be repaired by the manufacturer or a workshop appointed by the manufacturer.

- Pushstick

⇒ Replace defective pushsticks by new ones.

Rotating direction of the saw blade

i Ensure that the rotational direction of the saw blade is the same as the rotational direction given on the guard (14) ↓.

The rotating direction of three-phase motors can be changed by inserting a screwdriver in the connector collar provided for this purpose and turn left or right while exerting a light pressure to adjust the correct rotating direction.

Selection of saw blades

Observe the splitting wedge thickness "S"; it is etched into the side of the splitting wedge.

The splitting wedge must not be thinner than the saw blade, and not thicker than the kerf width produced by the blade.

The rating plate specifies maximum and minimum saw blade diameters, as well as the hole diameter.

Do not use saw blades that are designed for a lower max. speed (see identification on the saw blade) than the motor speed (see the technical data).

i Mains connection

Compare the voltage specified on the rating plate (on the side of the table board), e.g. 230 V, with the mains voltage. Connect the circular saw bench to a correctly earthed socket outlet.

• Alternating-current motor: Schuko (earthed) socket, mains voltage 230 V, with earth-leakage circuit breaker (FI switch 30 mA).
• Three-phase motor: CEE socket, 3-pin + N + PE, mains voltage 380 V or 400 V, with earth-leakage circuit breaker (FI switch 30 mA).

Use connecting and extension cables in conformity with IEC 60245 (H 07 RN-F) with a conductor cross-section of at least:

• -1.5 mm ^2 for a cable length of up to 25 m.
• -2.5 mm ^2 for a cable length exceeding 25 m.
  • 2,5 mm² for BTK/BTH 500

i Main fuse:

	400	450	500
BTK/BTH 16	A inert 16 A inert 20 A

Power system impedance

In case of disadvantageous power system conditions short-term voltage reductions can occur during the event of switching on of the device which can influence other devices (e.g. jittering of a lamp).

No breakdowns are to be expected if the maximum, electrical mains supply impedances given in the table are met.

Power input P1	Power system impedance Z_max ( )
230 V~ 3,0 kW 0,07
400 V 3~ 4,4 / 5,0 / 6,1 kW 0,05

On/Off switch

Switching on

• Open the switch cover.
• Press the green button ( I )

The device cuts off automatically in case of power failure.

To restart, first push the red button (0) and then again the green button (1).

Switching off

Press the red button (0) or the red button of the switch cover.

Single-phase variant (230 V)

Three-phase variant (400 V)

Press to open the switch cover.

OFF ON LEDs

LEDs

LEDs on

→ The motor is switched on - the saw blade rotates.

LEDs off

→ The motor is switched off - the saw blade stands still.

Only one LED is on:

1) One phase has failed: Have the supply line checked immediately by an electrician.
2) LED module (361642) defective: Have it replaced immediately by an electrician.

Working with the saw

You may not start to operate the machine until you have read these operating instructions, observed all the instructions given and installed the machine as described!

Before making adjustments to the saw settings (e.g. replacing the saw blade etc.)

• switch off device
• wait for standstill of the saw blade.
• pull out power plug

Also, note the following important points:

• Place yourself outside of the area of danger.
• Cut through the piece with uniform pressure.
• Never remove loose splinters, chips and the like with the hands. Make sure that the saw blade stands still before removing such material.

At any case pay attention to all safety instructions.

Working instructions

Handle for push block

The handle for the push block (34) is screwed to a matching board. It is used for safe guidance of relatively small workpieces.

The board should be 300 to 400 mm long, 80 to 100 mm wide and 15 to 20 mm thick. The push block handle must be replaced if damaged.

Technical line drawing of a mechanical component with labeled part 34 (no text or symbols beyond label)

The parallel stop can be adjusted in arrow direction. It is secured by the machine knob (15).

Read the scale on location (A).

1 A 15

Folding down the longitudinal stop

➢ Loosen the machine knob (15).
Adjust the longitudinal stop to approx. 190mm.
▶ Fold down the longitudinal stop.

Industrial machine with metal frame and lever mechanism, no visible text or symbols

Folding out the table extension

Fold up the table extension. Move the table extension in arrow direction and lower it. Make sure that the table extension is correctly hooked.

3 28

Cutting solid wood lengthwise

Industrial machine with metal frame and handle, no visible text or symbols

Parallel stop as stop for cross cuts

Industrial machine with metal frame and cutting tool, no visible text or symbols

Cutting wedges using the wedge cutting stop

Person operating a mechanical assembly with tools and components (no visible text or symbols)

Using the pushstick

Person using a tool on a metal frame, no visible text or symbols

Using the movable cross stop

Mechanical setup with a metal frame and transparent casing on a workbench, no visible text or symbols

Adjusting the cutting height on type BTH

The cutting height is adjusted with the handwheel (B). The cutting height can be continuously adjusted as desired.

Mechanical device with labeled component B, no visible text or symbols on the main body

Connecting a chip extractor

10 C

Chip ejector slot closed (operation with chip extractor)

A chip extractor can be connected to the saw to extract the chips. (Diameter of extractor nozzle: 100 mm.) Close the sealing blade on the chip ejector slot and secure it using the machine knob.

Close-up of a mechanical component with a circular opening and mounting bracket, no visible text or symbols

Chip ejector slot open (operation without chip extractor)

Maintenance and cleaning

Before each maintenance and cleaning work

• Switch off device
  — Wait unitl the saw blade comes to a stop.
  — Pull out power plug

Maintenance and repair work other than those described in this chapter is only allowed to be carried out by service staff.

For maintaining and cleaning, removed security devices must unconditionally be mounted properly and proved again.

Use only original parts. Other parts can result in unexpected damages and injuries.

Cleaning

i Observe the following to maintain the operability of the machine:

■ Do not wash down device with water.
■ Remove shavings and dust only with a brush or vacuum cleaner.
- Regularly clean and oil all movable parts (e.g. fasteners of the guard). Fig. 10

Never use any grease!

Use for instance sewing machine oil, liquid hydraulic fluid or environmentally acceptable spray oil.

12 16 D D

■ Take care that the saw blade remain free of rust and resin.

- Resin residues must be removed from the table board.

Resin residues can be removed with a commercial maintenance and care spray.

- The saw blade is a wearing part and will become dull after prolonged or frequent use.

Renew the saw blade or have it sharpened.

Maintenance

Changing the saw blade

Remove the mains plug before changing the saw blade.

Danger of cutting! The saw blade is massive and it could be to slick. Wear gloves when replacing the saw blade.

- Do not use any saw blades made of HSS steel. - Do not use any cracked saw blades or such that have changed their shape.

- Saw blades the body of which is broken must be discarded (no repair allowed).

- Only use well-sharpened saw blades.

- Regrinding (sharpening) of saw blades is only allowed to be done by qualified personnel. In particular note the following: Make sure that the requirements for balancing of the tools according to EN 847-1:2005+A1:2007 6.2.3.2 are met.

Danger of burning! The saw blade is still hot shortly after cutting.

1. Loosen the screws of the table insert (5).
2. Lift the safety guard (14).
3. Lift the table insert (5) and push it to the rear side. The safety guard automatically remains in that position.

13 F E 5 14

1. Insert rod (31) into motor-shaft and unscrew bolt (△ left-hand-thread)

14 26 25 31 29

1. Now, the front saw blade flange (25) and the saw blade (24) can be removed.
2. i Clean the saw blade flanges.
3. Install a new or sharpened saw blade.

Pay attention to the correct running direction of the saw blade: The arrow on the saw blade and the arrow on the protective cover must point in the same direction!

1. Position the front saw blade flange again.
2. Re-tighten the clamping nut (26).
3. Secure the table insert.
4. The stop screw (F) must not be removed.

Replacing the table insert (Fig. 13)

Disconnect the mains plug before changing the table insert.

Immediately replace a worn or damaged table insert.

1. Loosen the screws of the table insert (5).
2. Lift the safety guard (14).
3. Lift the table insert (5) and push it to the rear side. The safety guard automatically remains in that position.
4. Remove the 2 nuts (E) and remove the blade guard (11) together with the safety guard.
5. Install a new table insert (5).
6. Secure the blade guard with the safety guard (for blade guard adjustment see figure 15).
7. Secure the table insert.
8. The stop screw (F) must not be removed.

Blade guard adjustments

The adjustment of the blade guard must be checked after each saw blade and table insert change.

15 3-8 mm

Transport

Before each transport:

• Switch off device
  — Wait unitl the saw comes to a stop.
• Pull out power plug
• Accessories such as stops must be securely mounted or clamped on the machine.

Industrial machine with metal frame and hanging handle, labeled '16' in top-left corner (no other text or symbols)

Storage

Pull out power plug

■ Store unused equipment in a dry, locked place out of the reach of children.
■ Before a longer period of storage carry out the following to extend the saw service life and ensure an easy operating:

— thoroughly clean the device
— treat all movable parts with an environmentally friendly oil

Never use any grease!

Guarantee

Please observe the enclosed terms of guarantee.

Possible faults

Before each fault elimination:

• Switch off device
• Wait unitl the saw comes to a stop.
• Pull out power plug

After each fault clearance, put into operation and recheck all security installations.

Fault Possible cause Remedy
Machine fails to start after switching on	Power failureExtension cable defectMotor or switch defect	Check the fuse.Check cable, no longer use defect cableHave motor or switch checked by an approved electrician or replaced by original spare parts
Machine stops while cutting	Saw blade bluntFeed is too great	Replace saw blade (24)Allow motor to cool and proceed working with less pressure
Burned spots at the cut areas	Saw blade blunt	Replace saw blade
Saw vibrates	Saw blade is warpedSaw blade not properly mounted	Replace saw bladeMount saw blade properly
Deceleration too slow (time to dead stop >10 sec.)	Motor brake defectiveBrake disk worn	Have motor or switch checked by an approved electrician or replaced by original spare parts
Motor generates insufficient power and becomes too hot.	Three-phase motor is running on the second phase.Extension cable too long or cable cross-section too small.Blunt saw blade.	The fuses and the supply lines must be checked by an electrician.See "Setting into Operation".The saw blade must be resharpened or replaced
Safety guard not freely movable	Screws excessively tightened.	Loosen the screws (D) to the extent that the safety guard can be moved (Fig. 12).

Technical data

Typ	BTK 400	BTH 400	BTK 450	BTH 450	BTK 500	BTH 500
Mains voltage 50 Hz
WS-Motor
Mains frequency 230 V~
Motor rating P1 3,0 kW - S 6	-40 % -- --
Motor output P2 2,2 kW -S 6	-40 % -- --
No-load speed 2698 min	-1		-- --
DS-Motor
Mains frequency 400 V 3~
Motor rating P1 4,4 kW - S 6	-40 % 5,0 kW - S 6		-40 % 6,1 kW - S 6		-40 %
Motor output P2 3,5 kW -S 6	-40 % 4,0 kW -S 6		-40 % 5,0 kW -S 6		-40 %
No-load speed 2790 min	-1		2835 min-1		2820 min-1
Carbide tipped saw blade	∅ 400 x 2,8/3,8 x ∅ 30 mm 28 teeth		∅ 450 x 2,8/3,8 x ∅ 30 mm 40 teeth ∅ 500 x 2,8/4,0 x		∅ 30 mm 36 teeth
Saw blade - ∅ max./min.	395 - 400 mm 445		-450 mm		495 - 500 mm
Cutting depth	Ca. 126	0 - 126 mm	Ca. 150mm	0 - 150 mm	Ca. 175	0 - 175 mm
Table size	1050 x 750 mm
Table height	850 mm
Weight	Ca. 108 kg	Ca. 138 kg	Ca. 110 kg	Ca. 140 kg	Ca. 114 kg	Ca. 144 kg
Width of the guide elements for the blade guard	12 mm
Blade guard: Width of guide slot	12,1 mm
Thickness	3 mm
Connection diameter for suction fitting	100 mm
Mains fuse	16 A inert				20 A
Protection class	IP 54
Year of construction	see last page

Description of device / spare parts

Pos.	Bestell-Nr.	Bezeichnung
1	361626	Saw table board BTK
1	361627	Saw table board BTH
2	361688	Table leg
3	361697	Brace, long
4	361690	Brace, short
5	361025	Table insert
6	361026	Transport lug
7	361109	Tool hook
--	361623	Chip box BTK
--	361619	Chip box BTH
8	361168	Chip box cover BTK
8	361173	Chip box cover BTH
9	361157	Extractor connecting piece
10	361165	Sealing blade
11	361630	Splitting wedge ∅ 400 mm
11	361694	Splitting wedge ∅ 450 mm
11	361696	Splitting wedge ∅ 500 mm
12	361634	Guard holder, cpl.
13	361703	Adjusting device
14	361625	Protective guard
15	361727	Machine knob screw
16	361702	Double torsion spring
17	361602	Parallel stop without guide ruler
18	361680	Stop ruler (aluminium)
19	361000	Stop holder with bearing
20	361751	Tranverse stop angle
21	361059	Stop bar
22	361607	Holder for guide shaft
23	361616	Guide shaft 1015 mm
24	360225	Carbide tipped saw blade ∅ 400 mm
24	360213	Carbide tipped saw blade ∅ 450 mm
24	361140	Carbide tipped saw blade ∅ 500 mm
25	361635	Saw blade flange, front (Fig. 14)
26	391035	Clamping nut M 20, LH (Fig. 14)
27	362503	Table extension
28	361606	Swiveling holder LH for table extension (Fig. 3)
--	361605	Swiveling holder RH for table extension

Pos.	Bestell-Nr.	Bezeichnung
29	361112	Ring wrench size 30/19 (Fig. 14)
30	361733	Push stick
31	361111	Retaining pin (pivot pin) (Fig. 14)
32	361687	Guide shaft 725 mm
33	361114	Cylinder turning handle (BTH)
34	361700	Handle for push block
35	361750	Wedge cutting stop
--	361761	Crossfeed stop, cpl. (pos. 19, 20, 21)
--	361673	Single-phase motor BTK 400
--	361728	Single-phase motor BTH 400
37	361656	Switch-plug combination for AC motor BTK/BTH 400
--	361599	Capacitor 60 μF
--	361645	Three-phase motor BTK 400
--	361652	Three-phase motor BTK 450
--	361648	Three-phase motor BTK 500
--	361644	Three-phase motor BTH 400
--	361651	Three-phase motor BTH 450
--	361647	Three-phase motor BTH 500
37	361609	Switch-plug combination for three-phase motor BTK/BTH 400/450
37	361611	Switch-plug combination for three-phase motor BTK/BTH 500
--	361620	Switch base
38	361759	Cylinder head screw M8x8 from plastic
39	361760	Washer from plastic

Spare parts

Identify the required spare part from the spare parts drawing and list.

Ordering spare parts:

⇒ The parts are procured from the manufacturer.
⇒ Required details for orders:

- Type of saw

• Saw number (see rating plate)
• Spare part number
• Designation of the spare part
• Quantity

Example: Type BTH 450, product no. 4128, 360213 carbide tipped saw blade ∅ 450 mm, 1 piece

Description of device / spare parts

BTK 13 12 16 11 24 21 20 14 17 35 27 ATIKA 15 23 9 34 6 8 10 30 19 37 32 7 18 15 38 34 2 3 4 14 39 BTH + BTK BTH 13 12 16 11 24 21 20 14 35 18 27 5 1 23 6 9 34 2 3 8 10 4 ATIKA

89331 Burgau – Germany

89331 Burgau – Germany

i.A.

Burgau, 08.10.2014

Close-up of a metallic key with two buttons and a circular button (no text or symbols visible)

Industrial machine with metal frame and lever mechanism, no visible text or symbols

Industrial machine with metal frame and cutaway view, no visible text or symbols

Industrial machine with metal frame and cutting tool, no visible text or symbols

Person operating a mechanical assembly with tools and components (no visible text or symbols)

Technical line drawing of a mechanical clamp or bracket component (no text or symbols)

Person assembling or repairing a mechanical component with tools (no visible text or symbols)

Laboratory setup with a metal cutting machine and transparent casing on a workbench (no visible text or symbols)

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Mechanical assembly with a central component and labeled part 'C' (no readable text or symbols beyond label)

Close-up of a mechanical component with a circular opening and mounting base, no visible text or symbols

15 3-8 mm

Transport

Vor jedem Transport :

Industrial machine with metal frame and hanging handle, labeled '16' in top-left corner (no other text or symbols)

Entreposage

2004/108/ES, 2000/14/ES, 2006/95/ES a 2011/65/EU

89331 Burgau – Germany

Close-up of a metallic key with two buttons, one open and one filled with a letter '1' (no text or symbols visible)

Technical line drawing of a mechanical device with labeled part '34' (no text or symbols beyond label)

Industrial machine with metal frame and lever mechanism, no visible text or symbols

Industrial machine with metal frame and workpiece, no visible text or symbols

Industrial machine with metal frame and cutting tool, no visible text or symbols

Person operating a mechanical assembly with tools and components (no visible text or symbols)

Použití posuvky

Person assembling or repairing a mechanical component on a workbench (no visible text or symbols)

Mechanical setup with a metal frame and transparent box on a workbench, no visible text or symbols

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Close-up of a mechanical component with a circular opening and mounting base, no visible text or symbols

15 3-8 mm

Přeprava

Industrial machine with metal frame and hanging handle, labeled '16' in top-left corner (no other text or symbols)

Skladování

Odpojit od sítě.

89331 Burgau – Germany

89331 Burgau – Germany

Burgau, 08.10.2014

OFF ON LED

LED

LED accesi

→ Motore acceso – la lama gira

LED spenti

Industrial machine with metal frame and structural supports, no visible text or symbols

Industrial machine with metal frame and workbench, no visible text or symbols

Industrial machine with metal frame and cutting tool, no visible text or symbols

Person operating a mechanical workbench with tools and components (no visible text or symbols)

Technical line drawing of a mechanical device with labeled part '34' (no text or symbols beyond label)

Person using a tool on a mechanical assembly (no visible text or symbols)

Laboratory setup with a metal cutting machine and transparent casing on a workbench (no visible text or symbols)

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Close-up of a mechanical device with a cylindrical component inserted into a metal frame, showing no visible text or symbols.

15 3-8 mm

Trasporto

Industrial machine with metal frame and hanging hook, no visible text or symbols

Magazzinaggio

89331 Burgau – Germany

89331 Burgau – Germany

i.A.

Burgau, 08.10.2014

Industrial machine setup with metal frame and lever mechanism, no visible text or symbols

Industrial machine with metal frame and transparent casing, no visible text or symbols

Industrial machine with metal frame and cutting tool, no visible text or symbols

Person operating a machine tool on a workbench, no visible text or symbols

Person assembling or repairing a mechanical component on a workbench (no visible text or symbols)

Technical line drawing of a mechanical device with labeled part '34' (no text or symbols beyond label)

Laboratory setup with a metal cutting machine and transparent casing on a workbench (no visible text or symbols)

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Close-up of a mechanical component with a circular opening and mounting base, no visible text or symbols

15 3-8 mm

Transport

Industrial machine with handle and frame, no visible text or symbols

Opslag

WYL ZAL diody LED

Diody LED

Diody świeca

Industrial machine with metal frame and lever mechanism, no visible text or symbols

Industrial machine with metal frame and workbench, no visible text or symbols

Industrial cutting machine with metal frame and blade assembly (no visible text or symbols)

Person operating a mechanical setup with tools and components (no visible text or symbols)

Używanie popychacza

Person using a tool on a mechanical assembly (no visible text or symbols)

Uchwyt przesuwadła

Technical line drawing of a mechanical clamp or bracket with labeled part '34' (no text or symbols beyond label)

Mechanical setup with a transparent rectangular component mounted on a metal frame, no visible text or symbols

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Close-up of a mechanical component with a circular opening and labeled part 'C' (no readable text or symbols beyond label)

Close-up of a mechanical component with a circular opening and metal frame, no visible text or symbols

15 3-8 mm

Transport

Przed transportem:

Industrial machine with metal frame and hanging handle, labeled '16' in top-left corner (no other text or symbols)

Składowanie

conform directivei 2006/42/EG

Prin prezenta, noi

ATIKA GmbH

Conformity assessment procedure 2000/14/UE - Appendix V

Close-up of a mechanical component with two glossy surfaces and a central circular feature (no text or symbols visible)

Modelul cu curent trifazat (400 V)

Industrial machine with metal frame and lever mechanism, no visible text or symbols

Rabatarea prelungirii mesei

Industrial machine with metal frame and workbench, no visible text or symbols

Industrial machine with metal frame and handle, no visible text or symbols

Person operating a mechanical setup with tools and components (no visible text or symbols)

Person using a tool on a mechanical assembly (no visible text or symbols)

Laboratory setup with a metal bench and transparent container on a workbench, no visible text or symbols

Mechanical device with labeled component B, no visible text or symbols on the main body

Technical line drawing of a mechanical device with labeled part '34' (no text or symbols beyond label)

Close-up of a metallic mechanical component with a circular opening and internal structure, no visible text or symbols

15 3-8 mm

Transportul

2004/108/ES, 2000/14/ES, 2006/95/ES a 2011/65/EU

89331 Burgau – Germany

Burgau, 08.10.2014

i.A. f i.A. G. Koppenstein, Vedenie odd. konštrukcie

Obsah dodávky

Close-up of a mechanical component with two glossy surfaces and a central circular feature (no text or symbols visible)

Industrial machine with metal frame and lever mechanism, no visible text or symbols

Industrial machine with metal frame and workbench, no visible text or symbols

Industrial machine with metal frame and cutting tool, no visible text or symbols

Person operating a machine with tools and components, no visible text or symbols

Použitie posuvky

Person assembling or repairing a mechanical component with tools (no visible text or symbols)

Rukovät' pre posunovač

Technical line drawing of a mechanical component with labeled part 34 (no text or symbols beyond label)

Laboratory setup with a metal cutting machine and transparent casing on a workbench (no visible text or symbols)

Mechanical device with a labeled component 'B' and numbered marker '9' (no readable text or symbols beyond label)

Pripojenie pre odsávacie zariadenie

10 C

Close-up of a mechanical component with a circular opening and mounting base, no visible text or symbols

15 3-8 mm

Preprava

Pred každou prepravou pily

Industrial machine with handle and frame, no visible text or symbols

Skladovanie

Odpojit' od siete.

Close-up of a wooden plank with visible grain patterns and two dark circular holes (no text or symbols)