WSR 205 - Welding machine Weller - Free user manual and instructions

Product Type	Gas soldering iron with hot air jet
Brand	Weller
Model	WSR 205
Power Source	Non-aromatic butane gas
Tank Capacity	Approximately 20 ml (estimate)
Maximum Temperature	Up to 450 °C (adjustable)
Temperature Adjustment	Gas control lever (left/right)
Included Tips	2.4 mm screwdriver tip, 5.0 mm screwdriver tip, 2 mm 45° bevel tip, 4.7 mm hot air tip
Ignition	Flameless catalytic ignition (knurled ring)
Safety	ON/OFF switch, fuel level indicator, overheat protection
Weight	Approximately 200 g (estimate)
Dimensions	Length approx. 200 mm, handle diameter approx. 30 mm
Maintenance	Clean tips with sponge or special cleaner (no alcohol)
Repairability	Repairs only by authorized personnel or manufacturer
Included Accessories	Protective cap, ejection unit, refill tank (gas sold separately)
Gas Reference	T005 16 160 99 (high quality butane)

Frequently Asked Questions - WSR 205 Weller

What type of gas should I use for the Weller WSR 205?

Use only non-aromatic butane gas of very high quality, reference T005 16 160 99.

How do I fill the gas tank?

Make sure the switch is in the down position. Hold the tool with the filling nozzle upwards, insert the gas tank nozzle into the filling nozzle and press until overflow flows out.

How do I ignite the soldering iron?

Set the gas control lever to the middle position, push the gas opening switch, pull the knurled ring back to open the ignition openings, then bring an ignition source (lighter) near until the catalyst becomes incandescent.

How do I adjust the tip temperature?

The temperature is adjusted by moving the gas control lever to the left (cooler) or to the right (hotter).

Can I use an electric iron stand for the WSR 205?

No, do not use a stand intended for an electric iron. This could burn the tool body. Use a suitable stand or let it rest on a heat-resistant surface.

How do I replace the soldering tip?

Unscrew and remove the tip by turning the knurled ring to the right. Install the desired tip by screwing it in the opposite direction.

What safety precautions should I follow?

Use the device in a well-ventilated area, keep hands and flammable materials away from the exhaust opening, do not store above 40 °C, do not immerse in water, and only have repairs done by an authorized professional.

How do I clean the soldering tip?

Clean the tip with a damp sponge or a special cleaner. Do not use alcohol-based cleaner.

Where can I find spare parts for the WSR 205?

Spare parts (tips, cap, ejection unit) are available from authorized Weller dealers or at www.weller-tools.com under the references listed in the manual.

What should I do if the device does not heat properly?

Check the gas level in the tank (indicator), make sure the tank is full, and that the temperature setting is sufficient. If the problem persists, contact an authorized service.

USER MANUAL WSR 205 Weller

Illustration of a hand holding a soldering iron with a black handle (no text or symbols)

Betriebsanleitung - Mode d'emploi - Gebruiksaanwijzing Istruzioni per l'uso - Operating Instruction - Bruksanvisning Instrucciones para el Manejo

D	Betriebsanleitung 1 - 4
F	Mode d'emploi	5 - 8
NL	Gebruiksaanwijzing	9 - 12
I	Istruzioni per l'uso	13 - 16
GB	Operating Instruction	17 - 20
S	Bruksanvisning	21 - 25
E	Instrucciones para el Manejo	26 - 29

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Line drawing of a hand holding a cylindrical object, enclosed in a circle (no text or symbols)

Line drawing of a hand holding a cylindrical object inside a circle (no text or symbols)

Line drawing of a hand holding a cylindrical object, enclosed in a circle (no text or symbols)

Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.

Subject to technical alterations and amendments!

See the updated operating instructions at www.weller-tools.com.

Important safety instructions

Please read these Operating Instructions and the attached safety information carefully prior to initial operation of the soldering iron. Failure to observe the safety regulations results in a risk to life and limb. The manufacturer shall not be liable for damage resulting from misuse of the machine or unauthorised alterations.

1. Do not use any device which is leaky (gas odour) or is damaged or not in perfect working order.
2. Never try to detect leaks with a naked flame. Use only soapy water.
3. If damage is found, the device must not be used and the tank must not be refilled.
4. Do not fill gas or store near open flame, heater, furnace or combustible materials.
5. Use only non-aromatic butane gas as recommended by the manufacturer.
6. Be sure to put switch down after use.
7. Operate the device only in well-ventilated areas and well away from ignition sources or flammable objects.
8. Avoid dropping or causing a hard shock.
9. Do not use iron holder designed for the electrical iron. This may cause burning of tool body.
10. Do not store under direct sunlight or anywhere that will exceed 50^ C or 122^ F. This will cause fire / explosion as gas pressure become high.
11. Do not store near windshield, in trunk of car.
12. Keep out of reach of infants.
13. Keep hands and combustibles clear out of exhaust opening and tip housing to avoid burns or fire. Keep well away from face and clothing when igniting.
14. Do not immerse in water.
15. Do not try to disassemble or misuse or alter or tamper.
16. Do not drill holes in or open the device.
17. Cool down before putting protective cap on.
18. Repairs are only to be performed by authorised specialist personnel.
19. Refer all repairs to authorised specialist personnel or the manufacturer.
20. Before taking soldering tools on board aircraft, always check the applicable transport regulations specified by the airline company.

How to use a soldering iron and hot blow

Ignition Instructions

1. Place gas control lever at the middle and push gas open switch up.
2. Push the knurled nut upward to open ignition holes.
3. Ignite keeping air take-in hole open as illustrated below.

Hold knurled nut until glows the catalyst.

1. Temperature of the soldering tip can be adjusted by moving gas control lever between left / right.

The hot exhaust air comes out of the exhaust opening in the tip. Be sure to keep combustibles, hands, clear from the opening to avoid fire and burns.

Temperature of the hotblow can be adjusted by moving gas control lever from left / right.

To use a hotblow tip

Loosen and remove tip by turning the knurled nut to right and mount a hotblow tip. Ignition is same as for the soldering tip. Ignite at the ignition hole and not at top of a hotblow tip.

How to fill butane gas (T005 16 160 99)

Use only high quality butane gas.

1. Check the window for fuel level.
2. Before filling, make sure switch is down.
3. Hold the unit with the refill nozzle upward.
4. Insert nozzle of the butane gas container into the refill nozzle and press down. Gas will overflow when tank is full.

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How to change ejector unit

Change ejector unit when gas does not flow. Pull ejector unit upward, then the unit will come off. Insert new ejector unit and push the unit down till fixed.

Trouble shooting

Trouble:	Problem cause:	Problem cause:
Does not ignite	1. Empty gas2. Ejector unit breakage, clogging, or used up3. Gas pressure too high or too low	1. Empty gas2. Ejector unit breakage, clogging or used up3. Gas pressure too high or too low
Tip does not heat	1. Used up catalyst2. Insufficient gas pressure	1. Used up catalyst2. Insufficient gas pressure

If your device ceases to function correctly, take it to your nearest authorised customer service centre www.weller-tools.com

Optional parts

Soldering tip round

∅ 1 mm

T005 18 443 99

Soldering tip chisel

2,4 mm

T005 16 444 99

Soldering tip chisel

5 mm

T005 16 446 99

Soldering tip bevel

2 mm, 45°

T005 16 445 99

Hot blow tip

∅ 4.7 mm

T005 16 447 99

Ejector unit

Protective cap

T005 16 450 99

Butan fuel for refill

T005 16 160 99

Dispose of replaced equipment parts, filters or old devices in accordance with the rules and regulations applicable in your country.

Subject to technical alterations and amendments!

See the updated operating instructions at www.weller-tools.com.

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Line drawing of a hand holding a cylindrical object inside a circle (no text or symbols)

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25 Av. Maurice Chevalier B.P. 46

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Phone:[phone]

Fax: [phone]

ITALY

Apex Tool S.r.l.

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20090 Cusago (MI)

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Apex Tool Group B.V.

A-8 building, No. 38 Dongsheng

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USA

Apex Tool Group, LLC.

14600 York Rd. Suite A

Sparks, MD 21152