PNB1 - Hydraulic press Cembre - Free user manual and instructions

USER MANUAL PNB1 Cembre

Abstract 3D geometric shape resembling a stylized letter or symbol (no text or symbols present)

Cembre

07 M 012

Certified Quality Management System

Certified Environmental Management System

Certified Occupational Health & Safety Management System

ENGLISH

FRANÇAIS

DEUTSCH

ESPAÑOL

ITALIANO

PNEUMO-HYDRAULIC BENCH PRESS PRESSE HYDRO-PNEUMATIQUE D'ETABLI PNEUMATISCHE ÖLDRUCKTISCHPRESSE PRENSA NEUMO-HIDRAULICA DE BANCO PRESSA PNEUMO-OLEODINAMICA DA BANCO

PNB-1

CE

OPERATION AND MAINTENANCE MANUAL NOTICE D'UTILISATION ET ENTRETIEN BEDIENUNGSANLEITUNG MANUAL DE USO Y MANTENIMIENTO MANUALE D'USO E MANUTENZIONE

WARNING LABELS - ETIQUETTES SIGNALETIQUES - WARNSCHILDER - ETIQUETAS DE ATENCION - ETICHETTE D'AVVERTENZA

Warning symbol depicting a mechanical or electrical hazard, with no text or numbers present.

TG 0366

• Before using the press, carefully read the instructions in this manual.
• Avant d'utiliser la presse, lire attentivement les instructions de cette notice.
• Vor dem Bedienen der Presse lesen Sie bitte aufmerksam die Anweisungen in diesem Handbuch durch.
• Antes de utilizar la prensa, leer atentamente las instrucciones contenidas en este manual.

• Prima di utilizzare la pressa, leggere attentamente le istruzioni contenute in questo manuale.

• When operating the press, keep hands away from the danger zone.

• Au cours d'utilisation, tenir les mains éloignées de la zone de danger.
• Während der Benutzung nicht mit den Händen in den Gefahrenbereich gelangen.
• Durante su utilización, mantenga las manos fuera de la zona de peligro.
• Durante l'utilizzo, mantenere le mani fuori dalla zona di pericolo.

Via Serenissima, 9 - 25135 Brescia - Italy

TIPO TYPE

MATRICOLA SERIAL

PRESSIONE ARIA AIR PRESSURE

No.

bar

Made in Italy

PNB-1

6

①

2

3

4

1- Press type- Presse type- Pressentyp- Prensa tipo- Tipo di pressa

2- Serial No.- No. de série- Serien Nr.- No. de serie- N° Matricola

3- Air pressure- Pression air- Luftdruck- Presión aire- Pressione aria

4- Year- Année- Jahr- Año- Anno

PNEUMO-HYDRAULIC BENCH PRESS TYPE PNB-1

Pneumo-hydraulic bench press with automatic work cycle controlled by pneumatic logic, suitable for installing all types of electric connectors up to 50 mm^2 .

1. GENERAL CHARACTERISTICS

• Inlet air pressure: 6 bar
• Compression force: 3600 daN
• Die stroke: 16 mm
• Dimensions: length....320 mm width....180 mm height....700 mm
• Weight: 24 kg
• Air connection: 1/4" Female
• Recommended oil:...... ENI ARNICA ISO 32 or SHELL TELLUS OIL TX 32 or equivalent

- Acoustic noise (Directive 2006/42/EC, annexe 1, point 1.7.4.2 letter u)

- The weighted continuous acoustic pressure level equivalent A at the work place L_nA is equal to 65.8 dB (A)

- The maximum value of the weighted acoustic displacement pressure C at the work place L _pCPeak is ....../< 130 dB (C)

- The acoustic power level emitted by the machine L_WA is equal to....72,2 dB (A)

- The work area is provided with a safety guard in compliance with the safety standards as regards size and which has slots in the side for the passage of the conductors with connector to be compressed. Changes to or tampering with the above protection releases the supplier from all civil and penal responsibility. Therefore, should parts of the guard get broken and before using the press again, the guard must be replaced completely so as to restore the safety conditions. The protection is the "fixed with start control" type (UNI EN 292/2 § 3.22.6 and 2006/42/EC) and is fixed to the frame of the press by a locking knob; removal of the guard impedes the press from being used in that both the pneumatic logic and the main feed valve are disabled; all the air present in the pneumatic circuit downstream of the main valve is automatically released.

- The press is in compliance with the Directive:

2006/42/EC; it is marked C€, and is supplied with an instruction and maintenance manual and a certificate of compliance.

- The press is supplied complete with:

- transportation cap (13) for the oil tank (to be used only for transport).

• oil filler cap with dipstick (14).
• manual control (26).

• Qty 4 safety guards (17-18-19-20).

• 5 mm "T" allen key.

• 3 mm allen key.
• die holder case type "VAL 75".

2. FIELD OF APPLICATION

The press is suitable for crimping the range of connectors listed on pages 31, 32, 33 and 34. The tables also list the conductor reference, die reference and the appropriate safety guard.

3. INSTRUCTIONS FOR USE

3.1) Setting (Ref. to Figs. 4 - 5)

3.1.1) Replace the transportation cap (13) with the oil filler cap (14) (see Fig. 4).

3.1.2) Position the press on a work bench: remove the safety guard if assembled.

3.1.3) Connect the manual control using the quick couplers (24) and (25) located on the left hand side of the machine.

3.1.4) Connect the press to the compressed air supply using the pneumatic air coupling located on the rear of the machine.

3.1.5) Turn the main air valve to the "SUP" position; check the front manometer and if necessary, adjust the pressure through the reducer (15) till the value of 6 bar is reached.

3.1.6) Select the appropriate die set for the connector and the associated safety guard from the tables on pages 31, 32, 33, and 34.

3.1.7) If necessary, adjust the extractor (09), using the 3 mm allen key.

For ANE 7-M.... and ANE 9 M.... type connectors, the extractor must be fully raised (see Fig. 1).

3.1.8) If you use front access dies to compress insulated or uninsulated end sleeves, remove the extractor first.

3.2) Die installation (Ref. to Figs. 6 and 7)

When assembling the dies, use the following sequence:

Technical line drawing of a mechanical clamp or bracket component (no text or symbols)

FIG. 1 EXTRACTOR POSITION

3.2.1) Upper die

- Using the 5 mm allen key, loosen the clamp screw (10).

- Insert the die in the housing in the sliding carriage, making sure the impression is facing downwards; the coloured reference mark on the die should correspond with the mark on the die support (11).

- Tighten the clamp screw (10).

3.2.2) Lower die

• Using a 5 mm allen key, loosen the clamp screw (06).
• Insert the die into the housing in the lower die support (07) making sure that the impression is facing upwards; the coloured reference mark on the die should correspond with the mark on the lower die support (07).
• Leave the clamp screw loose and fit the appropriate safety guard (see § 3.3).
• Press and hold the manual control (26). The machine will cycle, the upper die will touch the lower die and ensure correct alignment of the dies.
  Continue to hold the pedal and tighten the clamp screw (06) to lock the lower die in position.
• Release the pedal.

N.B.: for "high and low" positioning of dies without reference marks (type MTT...-50, MN... RF-50) see the relative figures given in the tables on pages 32 and 34.

Symmetrical dies may be positioned as required.

3.3) Fitting the safety guard

• Position the guard on the press and insert the pin (21) attached to the rear of the guard, into the main body (12).
• Tighten the knob (23) into the die support (07). The guard will move forward, activate the safety devices and switch on the air feed.
• The press is now ready for operation.

3.4) Die removal

When changing dies proceed as follows:

• Turn the main air valve (16) to the "EXH" position.
  This cuts off the air supply and discharges any air pressure within the machine.
• Remove the safety guard.
• Unscrew clamp screw (10) and remove the upper die.
• Unscrew clamp screw (06) and remove the lower die.
  – Insert the replacement dies (see 3.2).

3.5) Oil top up

Every six months check the oil level, using the dipstick on the oil filler cap (14).

The level should be between the two reference marks. If necessary, top up with the recommended oil (see 1) to the "MAX" mark.

Ensure that disposal of used oil is in accordance with current legislation.

4. RETURN TO Cembre FOR OVERHAUL

In the case of a breakdown contact our Area Agent who will advise you on the problem and give you the necessary instructions on how to dispatch the tool to our nearest service Centre; if possible, attach a copy of the Test Certificate supplied by Cembre together with the tool or fill in and attach the form available in the "ASSISTANCE" section of the Cembre website.

ENGLISH

5. DIES (Ref. to Fig. 2)

The dies available for this press have either front cable entry or side cable entry.

• dies with front cable entry (Fig. 2a) type: KE 2.5-1; KE 10-1.
• dies with side cable entry (Fig. 2b) type: ME...-50 ; PR-1 ; PB-1 ; PG-1 ; MN...RF- 50 ; MTT...-50.

a)

Technical line drawing of a mechanical bracket or bracket assembly (no text or symbols)

b)

Technical line drawing of a mechanical bracket or mounting bracket (no text or symbols)

Technical illustration of a mechanical clamp or bracket component (no text or symbols)

Mechanical component diagram showing a lever and housing assembly (no text or symbols)

FIG. 2 DIES:

a) front cable entry b) side cable entry

FIG. 3 POSITIONER ADJUSTMENT

6. OPERATION

For a complete operation cycle (i.e. compression and release) press and release the manual control (26); it is not necessary to hold down the pedal. The pedal must to be released in order to execute another cycle.

The duration of the cycle is factory set at two seconds.

6.1) Connectors requiring side cable entry

Set the location of the positioner (08) to suit each size and type of connector (see Fig. 3):

- Insert the conductor into the connector and locate between the dies at the desired crimp position. Adjust the stop on the positioner (08) to suit the particular size and type of connector (see Fig. 9). The connector should just touch the stop.

At this position, tighten the knurled nut to secure the positioner.

• Insert the conductor into the connector.
• Insert the connector/conductor assembly through the opening in the side of the safety guard and without exerting any pressure position the connector up against the positioner.
• Depress the manual control (26) to operate the press.
• Remove the crimped assembly.

6.2) Connectors requiring front access dies

• Insert the conductor into the connector
• Insert the connector/conductor assembly through the opening in the front of the safety guard into the appropriate aperture of the bottom die until the collar of the barrel is in contact with the die itself.
• Depress the manual control (26) to operate the press.

• Remove the crimped assembly.

• PARTS LIST (Ref. to Fig. 10)

Code N°	Item	DESCRIPTION	Qty
6232166	01 LABEL (TG. 0366) 1
6895086	02 AIR ON-OFF VALVE 1
6072016	03 LONG CONTROL ROD 1
6895085	04 CONTROL FEED VALVE		1
6072015	05 SHORT CONTROL ROD	1
6790024	06 LOWER DIE CLAMP		1
6780365	07 LOWER DIE SUPPORT		1
6504126	08 POSITIONER		1
6240170	09 WIRE TERMINAL EXTRACTOR		1
6790024	10 UPPER DIE CLAMP		1
6090576	11 UPPER DIE SUPPORT		1
6780363	12 MAIN SUPPORT		1
6800063	13 TRANSPORTATION CAP	1
6800062	14 OIL FILLER CAP WITH DIPSTICK	1
6250047	15 REDUCTION UNIT FILTER		1
6895087	16 MAIN AIR VALVE		1
6631024	17 PU-1 GUARD		1
6631029	18 PK-1 GUARD	1
6631022	19 ME-1 GUARD		1
6631023	20 M NRF-1 GUARD		1
6760166	21 CYLINDRICAL PIN		4
6650052	22 COUPLER		3
6480659	23 KNOB		1
6650058	24 MALE COUPLER	1
6650066	25 MALE CONNECTOR	1
6550053	26 COMPLETE MANUAL CONTROL	1
6890032	27 PU 4 HOSE	3 m
6650064	28 MALE COUPLER	1
6650062	29 MALE CONNECTOR	1

The guarantee is void if parts used are not Cembre original spares.

When ordering spare parts always specify the following:

• code number of item
• name of item
• type of tool
• tool serial number

PRESSE HYDRO-PNEUMATIQUE D'ETABLI

TYPE PNB-1

Technical line drawing of a mechanical clamp or bracket component (no text or symbols)

FIG. 1 POSITION DE L'EXTRACTEUR

Four technical diagrams showing mechanical assembly steps (a, b) with no visible text or symbols

Technical line drawing of a mechanical clamp or bracket component (no text or symbols)

Technical line drawing of a mechanical bracket with mounting holes and a curved cutout (no text or symbols)

b)

Technical line drawing of a mechanical bracket or mounting bracket (no text or symbols)

Technical illustration of a mechanical clamp or bracket component (no text or symbols)

Mechanical assembly diagram showing a lever mechanism with no visible text or symbols

Technical line drawing of a mechanical clamp or bracket component (no text or symbols)

5. MATRICES (Ref. a Fig. 2)

Four technical diagrams showing mechanical assembly steps (a, b) with no visible text or symbols

Technical line drawing of a mechanical clamp or bracket component (no text or symbols)

Four technical diagrams showing mechanical assembly steps (a, b) with no visible text or symbols

Close-up of a mechanical assembly with labeled parts (06, 07), no readable text or symbols beyond labels

FIG. 8 ASSEMBLING THE SAFETY GUARD

MONTAGE DE LA PROTECTION

Close-up of a mechanical device with a metallic tool and metal bracket (no visible text or symbols)

		CONNECTOR TYPE CONNECTEUR TYPE KABELSCHUHTYP CONECTOR TIPO CONNETTORE TIPO	CABLE CROSS SECTION SECTION CABLE KABELQUERSCHNITT SECCIÓN CABLE SEZIONE CAVO (mm2)	DIE MATRICE MATRIZE MATRIZ MATRICE	REF. MARK COLOUR ETIQUETTE REPERE COULEUR FARBKENNZEICHNUNG ETIQUETA REFERENCIA COLOR BOLLO RIFERIMENTO COLORE	GUARD PROTECTION ABDECKUNG PROTECCIÓN PROTEZIONE	POSITIONER POSITION POSITIONIERHILFE POSICIÓN POSIZIONATORE
		VP-M...VP-U....VP-P.../-PP....	0,2÷0,5(AWG 24÷20)	PV-1	◆	PU-1 YES
		RF-M...RF-U....RF-P.../-PP....	0,25÷1,5(AWG 22÷16)	PR-1	●	PU-1	YES
		BF-M...BF-U...BF-P.../-PP....	1,5÷2,5(AWG 16÷14)	PB-1	▼
		GF-M...GF-U...GF-P.../-PP....	4÷6(AWG 12÷10)	PG-1	■
		RF-F...RF-M...	0,25÷1,5(AWG 22÷16)	PR-1	●
		BF-F...BF-M...	1,5÷2,5(AWG 16÷14)	PB-1	▼
		GF-F...	4÷6(AWG 12÷10)	PG-1	■
		RF-F...PRF-M...P	0,25÷1,5(AWG 22÷16)	PR-1	●
		BF-F...PBF-M...P	1,5÷2,5(AWG 16÷14)	PB-1	▼
		GF-F...P PG-1	4÷6(AWG 12÷10)		■
		RF-BM4RF-BF4	0,5÷1,5(AWG 18÷16)	PR-1	●
		BF-BM5BF-BF5	1,5÷2,5(AWG 16÷14)	PB-1	▼
		PL03-M PR-1	0,25÷1,5(AWG 22÷16)		●	PK-1 NO
		PL06-M	1,5÷2,5(AWG 16÷14)	PB-1	▼
		PL1-M	4÷6(AWG 12÷10)	PG-1	■

● Blue - Bleu - Blau - Azul - Blu
◆ Green - Vert - Grün - Verde - Verde
● Red - Rouge - Rot - Rojo - Rosso
■ Yellow - Jaune - Gelb - Amarillo - Giallo

	CONNECTOR TYPE CONNECTEUR TYPE KABELSCHUHTYP CONECTOR TIPO CONNETTORE TIPO	CABLE CROSS SECTION SECTION CABLE KABELQUERSCHNITT SECCION CABLE SEZIONE CAVO (mm2)	(★) DIE MATRICE MATRIZE MATRIZ MATRICE	GUARD PROTECTION ABDECKUNG PROTECCIÓN PROTEZIONE	POSITIONER POSITION POSITIONIERHILFE POSICIÓN POSIZIONATORE
	A 03 - M...	0,25 - 1,5	N1-1	PU-1	YES
	S1,5 - M..../-U..../-P.../-PP
	RN - M..../-U..../-P.../-PP
	A 06 - M...	1,5 - 2,5
	S 2,5 - M..../-U..../-P.../-PP
	BN - M..../-U..../-P.../-PP
	A 1 - M...	4 - 6
	S 6 - M..../-U..../-P.../-PP
	GN - M..../-U..../-P.../-PP
	A 1 - M...	4-6	ME 1-50	PU-1
	A 2 - M.../-P... ; S10-M...	10	ME 2-50	ME-1
	A 3 - M.../-P...	16	ME 3-50
	A 5 - M.../-P...	25	ME 5-50
	A 7 - M.../-P...	25-35	ME 7-50
	A 10 - M.../-P...	50	ME10-50
	A 12 - M...	50	ME12-50
	T 6 - M...	4-6	MS 6-50	PU-1
	T 10 - M...	10	MS10-50	ME-1
	T 16 - M...	16	MS16-50
	T 25 - M...	25	MS25-50
	T 35 - M...	25-35	MS35-50
	T 50 - M...	50	MS50-50
	HR 10 - ....	10	MH10-50	ME-1
	HR 16 - ....	16	MH16-50
	HR 25 - ....	25	MH25-50
	HR 35 - ....	35	MH35-50
	HR 50 - ....	50	MH50-50
	ANE 2 - M.../-P.../-U...	10	MN2 RF-50	MNRF-1
	ANE 3 - M.../-P.../-U...	16	MN3 RF-50
	ANE 5 - M.../-P.../-U...	25	MN5 RF-50
	ANE 7 - M.../-P.../-U... *	25 - 35	MN7 RF-50
	ANE 9 - M.../-P.../-U... *

(✗) Die sets for crimping DIN 46 234 lugs section 6 to 25 sqmm are available:

* Adjustment of extractor position required (see § 3 page 3)

In order to assemble these dies, it is necessary to remove the extractor (09).

Kingsbury Road, Curdworth - Sutton Coldfield

West Midlands B76 9EB (UK)

Tel.: [phone] - Fax: [phone]

E-mail: [e-mail]

www.cembre.co.uk

Cembre S.a.r.l.

22 Avenue Ferdinand de Lesseps

91420 Morangis (France)

Tél.: [phone] - Fax: [phone]

CS 92014 - 91423 Morangis Cédex

E-mail: [e-mail]

www.cembre.fr

Raritan Center Business Park

181 Fieldcrest Avenue

Edison, New Jersey 08837 (USA)

Tel.: [phone] - Fax: [phone]

E-mail: [e-mail]

www.cembreinc.com