HTTC026Y - Slicer Cembre - Free user manual and instructions
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| Product Type | Hydraulic Cable Cutter |
| Brand | Cembre |
| Model | HTTC026Y |
| Dimensions (H x W) | 394.5 x 29 mm (15.5 x 1.1 in) |
| Weight | 3.35 kg (7.4 lbs) |
| Rated Pressure | 900 bar (13 050 psi) |
| Maximum Cutting Capacity | ∅ 25 mm (1 in) for copper/aluminum/steel cables; ∅ 16 mm for ground rods |
| Hydraulic Oil Type | ENI ARNICA ISO 32 or SHELL TELLUS S2 V 32 or equivalent |
| Main Functions | Automatic blade rapid feed, overpressure valve, 180° swivel head |
| Head Opening | By latch (25) – never open under pressure |
| Blade Retraction | Press the decompression lever (55) |
| Maintenance and Cleaning | Clean with a clean cloth after use; store in the CVB-001 carrying case |
| Air Bleeding | Unscrew the main arm, remove the cap, operate the moving arm 5 cycles |
| Blade Replacement | Lower blade: remove spring pins; upper blade: remove 8 nuts |
| Spare Parts | Recommended spare parts kit (ref. 6000089); ensure use of genuine parts |
| Carrying Case | Model CVB-001: 430 x 155 mm, 0.15 kg |
| Safety | Integrated overpressure valve; MPC1 pressure gauge available as an option |
| Warranty | Warranty void if non-genuine Cembre parts used |
| Support Email | Contact the regional agent or support service on the Cembre website |
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USER MANUAL HTTC026Y Cembre
Certified Quality Management System
Certified Environmental Management System
Certified Occupational Health&Safety Management System
ENGLISH
FRANÇAIS
DEUTSCH
ESPAÑOL
ITALIANO
HYDRAULIC CUTTING TOOL COUPE CABLE HYDRAULIQUE HYDRAULISCHES SCHNEIDWERKZEUG HERRAMIENTA HIDRAULICA DE CORTE UTENSILE OLEODINAMICO DA TAGLIO
HT-TC026Y
- Tool type
- Outil type
- Handwerkzeug Typ
- Herramienta tipo
- Tipo di utensile
- max cutting diam.
- ∅ maxi de coupe
- max. Schneid. ∅
- ∅ max de corte
- ∅ max di taglio
This manual is the property of Cembre: any reproduction is forbidden without written permission.
- Application range: suitable for cutting copper, aldrey, aluminum, aluminum-steel cables (guy wire including EHS), steel ropes, aluminum and steel rods, ground rod up to ∅ 16 mm (5/8").
- Max. cutting diameter: 25 mm (1 in.)
- Rated operating pressure: 900 bar (13,050 psi)
- Dimensions: length....394,5 mm (15.5 in.) width....129 mm (5.1 in.)
- Weight: 3,35 kg (7.4 lbs)
- Oil:......ENI ARNICA ISO 32 or SHELL TELLUS S2 V 32 or equivalent
- Advancing speed: the tool automatically switches from a fast advancing speed of blades to a slower cutting speed.
- Safety: the tool is provided with max pressure valve; MPC1 special manometer, is available upon request to check the proper setting of the valve.
2. INSTRUCTIONS FOR USE (Ref. to Fig. 1)
2.1) Setting
Insert the conductor between the blades, up to the desired cutting point. For a running conductor, release the latch (25) and open the tool head.
Warning: fully retract the lower blade (24) before attempting to open the tool head.
With the conductor on the lower blade (24), close the tool head and fully secure the latch (25).
Before commencing the cutting operation ensure that the latch (25) is fully secured: partial closure may damage the tool head.
2.2) Blade advancement
Operate moveable handle (40) for lower blade advancement. This first stage rapidly closes the lower blade to the conductor. Make sure that blades (21 and 24) are exactly positioned on desired cutting point, otherwise re-open blades following instructions as § 2.4 and reposition the cable.
2.3) Cutting
Continue operating the moveable handle, the lower blade advances gradually until the conductor is fully cut.
2.4) Blade opening
Press the pressure release lever (55) for the rapid retraction of the ram and subsequent blades re-opening.
2.5) Rest setting
After completion of the work, press the release lever to release the oil pressure (ref. § 2.4).
3. WARNING
The tool is robust and requires very little daily maintenance.
Compliance with the following points, should help to maintain the optimum performance of the tool:
3.1) Accurate cleaning
Dust, sand and dirt are a danger for any hydraulic device.
Every day, after use, the tool must be cleaned with a clean cloth, taking care to remove any residual, especially close to pivots and moveable parts.
3.2) Storage (Ref. to Fig. 2)
When not in use, the tool should be stored and transported in the canvas bag, to prevent damage.
Canvas Bag; ref.: CVB-001, Size 430x155 mm (16.9x6.1 in.); weight 0,15 kg (0.33 lbs).
3.3) Head rotation
For ease of operation, the tool head can rotate through 180^ .
Warning: Do not attempt to turn the head if the hydraulic circuit is pressurised.
4. MAINTENANCE (Ref. to Fig. 3)
Air in the hydraulic circuit may affect the performance of the tool; e.g: no advancement or slow advancement of the lower blade; lower blade pulsating.
In this case proceed as follows:
4.1) To purge air bubbles from hydraulic circuit
a– Hold tool upright in a vice with handles open (Fig. 3).
b – Unscrew the main handle (03) from the body (12) to expose the rubber oil reservoir (02).
c - Remove reservoir cap (01).
d - Operate moveable handle (40), several times, in order to advance the ram (28).
e – Press the pressure release lever (55) to retract the ram, discharge oil pressure from the circuit and return all oil to the reservoir.
f - Repeat points (d - e) five times, to ensure all air bubbles in the hydraulic circuit are purged into the reservoir.
g - If the oil level is low, top up as directed in § 4.2.
ENGLISH
h - Remove all air from reservoir and fi t cap (01).
i - Assemble main handle (03) to tool body.
If the tool continues to malfunction return the tool for service/repair as detailed in § 6.
4.2) Oil top up
Every six months check the oil level in the reservoir. If necessary, top up the oil level to the top lip of the reservoir and remove all air from reservoir, see § 4.1, points a, b, c, e, g, h and i.
Always use clean recommended oil, see § 1.
Do not use old or recycled oil.
Do not use hydraulic brake fluid.
⚠️ Ensure that disposal of used oil, is in accordance with current legislation.
4.3) Blade replacement
After extended use, the blades may loose their cutting edge. Replace the blades as follows:
4.3.1) Lower blade: (Ref. to Fig. 4)
- Release latch (25), and open the tool head completely.
- Operate the tool to advance the lower blade (24).
- Eject two split pins (26-67) from the ram (28) to release the blade (24).
- Remove the broken blade from the ram, insert the new blade and fit with two split pins.
Warning: before closing the tool head release the oil pressure and retract the lower blade, otherwise the head may hit and damage, the lower blade.
4.3.2) Upper blade: (Ref. to Fig. 5)
- Release latch (25) and open the tool head.
- Remove the circlip (59) and partially extract the head pin (15), enough to release the tool head assembly.
- Remove circlip (29) and pin (23), to release the latch (25).
Remove latch spring (22) from the spacer (19).
- Using a 10 mm spanner, remove 8 nuts (16), 8 washers (18) and 4 studs (17), releasing the blade (21).
- Position the new blade in the head assembly, insert 4 studs (17), fit 8 washers (18) and 8 nuts (16). Insert the latch spring (22) into the spacer.
Fit the latch using the pin (23) and circlip (29) and tighten the 8 nuts.
- Fit the head assembly to the head support using the pin (15) and circlip (59).
- PARTS LIST (Ref. to Fig. 6)
| Code N° | Item | DESCRIPTION Qty | |
| 6800040 | 01 | RESERVOIR CAP 1 | |
| 6720020 | 02 | OIL RESERVOIR 1 | |
| 6480065 | 03 | MAIN HANDLE 1 | |
| 6360250 | ★ 04 | O-RING | 1 |
| 6740100 | ★ 05 | 5/32" BALL | 1 |
| 6520160 | ★ 06 | SUCTION SPRING | 1 |
| 6740020 | ★ 07 | 1/4" BALL | 1 |
| 6520200 | ★ 08 | SPRING | 1 |
| 6340590 | 09 | BALL POSITIONING DOWEL | 1 |
| 6362098 | ★ 10 | SEAL | 1 |
| 6160217 | 12 | BODY 1 | |
| 6780170 | 13 | HEAD SUPPORT 1 | |
| 6040490 | 14 | RAM GUIDING RING | 1 |
| 6560380 | 15 | PIN | 1 |
| 6180265 | 16 ▲ | M6 NUT | 8 |
| 6880060 | 17 ▲ | STUD | 4 |
| 6520420 | 18 ▲ | SPRING WASHER | 8 |
| 6220062 | 19 ▲ | SPACER | 1 |
| 6250022 | 20 ▲ | UPPER BLADE SUPPORT | 1 |
| 6420182 | 21 ▲ | UPPER BLADE | 1 |
| 6520460 | 22 ▲ | SPRING | 1 |
| 6560380 | 23 ▲ | PIN | 1 |
| 6420238 | 24 | LOWER BLADE | 1 |
| 6200020 | 25 ▲ | LATCH | 1 |
| 6760025 | 26 | ø 6x18 SPLIT PIN | 1 |
| 6520597 | 27 | SPRING | 1 |
| 6620167 | 28 | RAM | 1 |
| 6700140 | 29 | CIRCLIP | 1 |
| 6360161 | ★ 30 | O-RING | 1 |
| 6040101 | ★ 31 | BACK-UP RING | 1 |
| 6362020 | ★ 32 | SEAL | 1 |
| 6700060 | ★ 33 | CIRCLIP | 4 |
| 6560262 | 34 | MOVABLE HANDLE PIN | 2 |
| 6620090 | 35 | PUMPING RAM | 1 |
| Code N° | Item | DESCRIPTION Qty | |
| 6360240 | ★ 36 | O-RING | 1 |
| 6340590 | 37 | BALL POSITIONING DOWEL | 1 |
| 6520200 | ★ 38 | SPRING | 1 |
| 6740020 | ★ 39 | 1/4" BALL | 1 |
| 6480909 | 40 | MOVEABLE HANDLE | 1 |
| 6380200 | 41 | HANDLE GRIP | 1 |
| 6600100 | 42 | BALL SUPPORT | 1 |
| 6740120 | ★ 43 | 7/32" BALL | 1 |
| 6360120 | ★ 44 | O-RING | 1 |
| 6520280 | ★ 45 | SPRING | 1 |
| 6895044 | 46 | MAX PRESSURE VALVE | 1 |
| 6600020 | 47 | SPRING LOADED PIN | 1 |
| 6040080 | ★ 48 | BACK-UP RING | 1 |
| 6360140 | ★ 49 | O-RING | 1 |
| 6020027 | 50 | PRESSURE RELEASE PIN | 1 |
| 6520520 | ★ 51 | SPRING | 1 |
| 6360166 | ★ 52 | O-RING | 1 |
| 6900341 | 53 | M 8x10 SCREW | 1 |
| 6232038 | 54 | LABEL (TG. 0352) | 1 |
| 6440110 | 55 | PRESSURE RELEASE LEVER | 1 |
| 6760100 | 56 | ø 3x16 SPLIT PIN | 1 |
| 6232404 | 57 | METAL LABEL (TG. 0604) | 1 |
| 6650118 | 58 | RIVET ø 2,5x3,5 | 2 |
| 6700140 | 59 | CIRCLIP | 1 |
| 6635011 | 60 | PRESSURE RELEASE PIN | 1 |
| 6520863 | 61 | SPRING | 1 |
| 6340720 | 62 | PRESSURE RELEASE DOWEL | 1 |
| 6520160 | ★ 63 | SUCTION SPRING | 1 |
| 6740100 | ★ 64 | 5/32" BALL | 1 |
| 6641020 | ★ 65 | M 6 COPPER WASHER | 1 |
| 6900601 | 66 | SUCTION SCREW | 1 |
| 6760024 | 67 | ø 2,5x18 SPLIT PIN | |
| 6860091 | ▲ | HEAD ASSEMBLY | |
| 6000089 | ★ | SPARE PARTS PACKAGE |
The items marked ( ) are those Cembre recommend replacing if the tool is disassembled.
These items are supplied on request in the "HT-TC026Y Spare Parts Package"
The guarantee is void if parts used are not Cembre original spares.
When ordering spare parts always specify the following:
- code number of item
- name of item
- type of tool
- tool serial number
COUPE CABLE HYDRAULIQUE TYPE HT-TC026Y
1. CARACTERISTIQUES GENERALES
In the case of a breakdown contact our Area Agent who will advise you on the problem and give you the necessary instructions on how to dispatch the tool to our nearest service Centre; if possible, attach a copy of the Test Certificate supplied by Cembre together with the tool or fill in and attach the form available in the "ASSISTANCE" section of the Cembre website.
5. ENVOI EN REVISION A Cembre
Kingsbury Road, Curdworth - Sutton Coldfield
West Midlands B76 9EB (UK)
Tel.: 01675 470440 - Fax: 01675 470220
E-mail: sales@cembre.co.uk
www.cembre.co.uk
Cembre S.a.r.l.
22 Avenue Ferdinand de Lesseps
91420 Morangis (France)
Tél.: 01 60 49 11 90 - Fax: 01 60 49 29 10
CS 92014 - 91423 Morangis Cédex
E-mail: info@cembre.fr
www.cembre.fr
Raritan Center Business Park
181 Fieldcrest Avenue
Edison, New Jersey 08837 (USA)
Tel.: (732) 225-7415 - Fax: (732) 225-7414
E-mail: sales.US@cembreinc.com
www.cembreinc.com
