7455.0976 - Deep fryer CombiSteel - Free user manual and instructions

USER MANUAL 7455.0976 CombiSteel

IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR

DO NOT STORE OR USE FLAMMABLE LIQUIDS NEAR THIS APPLIANCE. THE PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER OR HIS AGENT SHALL NOT BE ADJUSTED BY THE USER.

PLEASE KEEP THIS MANUAL FOR FUTURE REFERENCE AND REFERENCE BY ALL OPERATORS.

The gas fuelled fryer is designed for commercial catering purposes and incorporates a wide range of features to benefit the customer.

This product’s warranty is subject to the terms of a local distributor in your own country and is subject to the correct installation, operation, maintenance and care of the equipment. Warranty does not extend to: Damages caused during shipping Damage as a result of incorrect installation. Damage as a result of incorrect operation Damages caused by unauthorised service and use of non-original parts Gas supply issues to the equipment Failure resulting from improper maintenance. Failure as a result of tampering with, removal of, or changing any pre-set control or safety device For all warranty work, authorized service and genuine and authorized spare parts, please contact your local dealer Please ensure you quote the Model and Serial Number of the unit. The Model and Serial Number of the unit are on the data plate. Please provide this information for after sales service.

Please inspect the unit on receipt. If the unit is damaged, contact the carrier immediately and file a damage claim with them. Save all packing materials when filing a claim. Freight damage claims are the responsibility of the purchaser and are not covered under warranty.7 www.combisteel.com

This manual contains important information for your safety and the installation, operation, maintenance and service of this equipment. Please read the manual carefully and ensure all operators of the equipment are aware of the contents and safety requirements.

Warning: You must assess all hazards and risks associated with the operation of the equipment in your

environment and advise all operators of them.

This equipment must be installed by an authorized person in accordance with local authority, gas, electricity, and any applicable statutory regulations and manufacturer requirements.

The appliance must be connected by an authorized person to the gas type specified on the unit. The gas type is shown adjacent to the gas connection point on the rear panel and on the data plate. Connect to and use only the correct type of gas.

The authorized person installing this equipment must ensure that the gas operating pressure is the same as shown on the data plate and that there is sufficient gas volume.

The authorized person installing this equipment must commission the equipment in accordance with local gas safety regulations - gas leakage, operational checking, adjustments and instructing the owner on use of the equipment are prescribed requirements.

NOTE: INSTALLATION IS THE RESPONSIBILITY OF THE OWNER Gas Inlet Connection: 1/2” BSP Female. Gas Connection Point: The gas connection point is located at the rear of the unit. Details are shown in the drawings at the rear of this manual. Gas Connection: The appliance must be connected by an authorized person to the gas type specified on the unit. The gas type is shown adjacent to the gas connection point on the rear panel and on the data plate. Connect to and use only the correct type of gas. The authorized person installing this equipment must comply with local gas safety standard. Prescribed requirements include, commission the equipment, gas leakage testing, operational checking and adjustments. All units are tested and adjusted at the factory; however, all burners and pilots must be checked at the installed location and adjusted as necessary.8 www.combisteel.com Data Plate: The data plate is located at the rear of the fryer Installation Clearances: The MINIMUM clearance from combustible surfaces is; Sides 150 mm, and Rear 50mm Adequate clearance must also be provided for service. Levelling: To adjust the legs to level the unit to the floor and/or to slightly adjust the height of the unit, raise the front of the unit and adjust the legs (ensure safe work practices). Similarly, raise the back of the unit and adjust the legs. DO NOT LAY THE UNIT ON ITS BACK. ENSURE THE UNIT IS LEVEL.

4.2 APPLIANCE SPECIFICATION

Product name Gas Fryer Type of appliances Type A1 Gas Category I2H I2E I2E+

2(43.46 -45.3 MJ / m3 (0 ° C)) Gas and Supply Pressure G20 at 20 mbar G20 at 20 mbar G20/G25 at 20/25 mbar G25.3 at 25 mbar Country of Destination AT, BG, CR, CZ, DK, EE, FI, GR, HR, HU, IS, IE, IT, LV, LT, NO, PT, RO, SK, SI, ES, SE, CH, TR and GB BE, FR DE, LU, PL

Product name Gas Fryer Type of appliances Appliance category I3+(28-30/37) I3B/P(30) I3B/P(50) Gas and Supply Pressure G30 Butane at 28-30 mbar and G31Propane at 37mbar G30 Butane and G31Propane at 30mbar G30 Butane and G31Propane at 50mbar Country of Destination BE,CH,CY,CZ,ES,FR, GB,GR,IE,IT,LT,LU,LV,PT,SK ,SI BE,CY,DK,EE,FI,FR,HU,IT,LT ,NL,NO,SE, SI,SK,RO,HR,TR,BG, IS,LU,MT AT,CH,DE,SK Injector Size Ø 1.5 mm Ø 1.3 mm Gas Consumption 34kW (2681g/h) for GF4L; 27kW (2129g/h) for GF3L

Warning: This appliance shall be installed in conformity with the current regulations and used only in a well-

ventilated location. Consult the instructions before installing and using this appliance.9 www.combisteel.com Burner rating of ignition pilot: 750W Nominal Gas Consumption Table for I2H only (reference only) BURNER Test pressure at gas inlet Test pressure at test point GF4 20 mbar

BURNER Test pressure at gas inlet Test pressure at test point GF4L 29 mbar 28.0mbar GF3L 29mbar 28.4mbar GF4L 50 mbar 48.5mbar GF3L 50mbar 49.5mbar Note: The pressure test point is located on the gas manifold (refer below).

4.3 TEST POINT PRESSURE

The pressure test point is located on the gas manifold and is accessed by opening the door. The test point pressure is shown in the ‘Nominal Gas Consumption Table’ above and is set with the burners operating at maximum setting.

4.4 VENTILATION AND AIR SUPPLY

All gas burners and pilots require sufficient air to operate. For optimum performance and for your safety, it is ESSENTIAL that the equipment, in the installed position, has the proper air and ventilation and the correct exhaust/canopy and air balance. The correct installation and compliance with all regulatory and other requirements is the responsibility of the purchaser/owner. Please note that a strong exhaust canopy will create a vacuum if there is insufficient replacement air. The amount of air exhausted must be replaced by an equal amount of air. Airflow to the appliance must not be blocked or restricted (e.g. large objects should not be placed in front of the appliance). The flue must never be covered or restricted in any way.

• Please note that the outside dimensions of GF3/GF4 and GF3L/GF4L are identical.

3. Oil extension pipe @ 1

4. Clog clearance prod @ 1

5. Operating manual @ 110

NOTE: Ensure the gas supply to the equipment is turned ON. NOTE: For your safety, the valve comes with a flame failure sensing device. If the device does not sense a flame, gas supply to the burner will be cut.

NOTE: Ensure the gas supply to the equipment is turned ON

1) Starting from the “0” position

2) Press the PILOT ★ position.

3) Manually light the pilot by use of a spark gun or lighter.

4) Continually press the ★ button for 15 seconds. Now when the ★ button is released, the pilot flame

should stay alight. If it does not, go back to step (1) and start all over again. When the automatic valve senses that the pilot is alight, the gas flow to the main burner is opened.

5) If the pilot flame cannot be lit after repeated attempts, check out the troubleshooting page of this

6) Turn the knob to setting “1”.

7) Turn the knob to the setting of your desired temperature. Please refer to the following table.11

When the oil temperature reaches the desired temperature (normally at this point of time, the main burner will be temporarily closed), the fryer can be loaded.

Operator must follow the procedure in operating this fryer Take particular care when loading the food into the fryer to avoid being scalded by splashing oil. Hang the fry basket on the hangar until oil is dripped out. Do not overload the fryer basket. Pilot Standby Position To turn the main burner off and keep the pilot ON, rotate the knob to “0” position. Shut Down/Pilot OFF Turn the control knob to “0” position Depress the ● knob. Gas supply to both the main burner as well as the pilot burner will be cut off simultaneously. NOTE: If the pilot flame were accidentally extinguished, the flame failure safety device would operate and cut the gas flow to the main burner. It would then be necessary to re light the pilot by following the above procedure. Wait for about 15 seconds for the valve to reset. Repeat from step (1) of the IGNITION PROCEDURE Thermal cut out tripping:

Wait for about 10 minutes for the oil to cool down Press the button on the thermal cut out. If the thermal cut out cannot be manually reset, call your service agent. Repeat step (1) from IGNITION PROCEDURE to light up the fryer again. Adding Oil Caution: Add oil to fry pot between the maximum and minimum level. Caution: Do not use solid oil or solid shortening. Only liquid oil should be used in this fryer Oil filtering procedure:

1) Turn off the fryer and let it cool down for about 20 minutes

2) Screw in the Oil drain extension pipe (hung on the inside of the door) to the drain valve outlet

3) Make sure that the nozzle end of the oil drain extension pipe faces an oil collector (or an oil filtering cart)

Pull the safety latch of the lever and start turning the lever anticlockwise slowly. CAUTION: DO NOT TURN THE LEVER TOO FAST. THIS COULD RESULT IN HOT OIL SPLASHING OUT FROM THE DRAIN NOZZLE12 www.combisteel.com Oil filtering Oil should be filtered regularly in order to lengthen its usable life span. This will also reduce the operating cost. The following factors all contribute to the shortening of oil life. ← Contact with air ← Carbonated food crumbs and particles. ← Contact with any surface other than stainless steel. ← Contact with seasoning, spices and salt. Cooking food under a temperature too high

Warning: Ensure the appliance is off and the parts are cool to touch.

1. Avoid splashing water onto any parts and piping.

2. Check the piping connections and gas circuitry regularly.

3. Avoid clogging of the flue gas ventilation. Any obstacles in the flue can cause incomplete combustion.

4. Make sure the gas type and pressure conforms to the specification as shown in the data plate

Cleaning must be regular and thorough to ensure safe and efficient operation of the equipment and to prevent flare-up. The amount of usage and the type of products being cooked will largely determine how often complete cleaning is necessary - you must assess this. To clean the items, use a suitable detergent and warm water and scrubbing brush. Repeated scrubbing will be necessary if deposits are heavy and baked on.

6.1 CLEANING STAINLESS STEEL

Regularly wipe the surface with hot water and detergent. Rinse the washed area with a wet sponge and clean water and wipe the area dry to prevent streaking. Follow this process and wash a small area at a time to prevent chemical residue and streaking. Stainless steel may discolour if overheated. These stains can usually be removed using an appropriate powder/paste. To scrape off heavy deposits of grease and oil, use only wood or plastic tools as necessary. Note: Never use steel wool to clean stainless steel. Note: Damage may occur if chemicals not suitable for stainless steel are used.13 www.combisteel.com

It is recommended that your appliance be serviced by an authorized person every 12 months. This period is for guidance purpose only and may vary based on usage of the equipment and operator care. Prescribed service tasks include;

• Functional test of all components and clean and adjust as necessary.

• Inspect and clean all gas valves and lubricate with an industry approved lubricant.

• Inspect all gas piping.

• Full operational, performance and safety test.

1) Ensure that all control valves are in the OFF position.

2) Turn on the main gas supply valve.

3) Light all pilots.

4) Leak test all valves and fittings using approved methods.

5) Correct any leaks as required and re-check.

6) Shut off all valves and set the control knobs to “OFF” position.

Test Point Pressure The pressure test point is located on the gas manifold. The gas manifold and pressure test point is accessed by opening the fryer door. The test point pressure is shown in the ‘Nominal Gas Consumption Table’ and is set with the burners operating at maximum setting. Pilot Burner Adjustment Set all pilots so that the flame envelops the tip of the thermocouple by adjusting the pilot flame adjusting screw on the gas valve - clockwise to decrease, or counter clockwise to increase. Service adjustment should not be necessary unless you’re changing the gas valve or performing a gas conversion. Burner Adjustment The burner orifices are fixed as specified and cannot be adjusted. The specified gas rate will be achieved if the gas supply pressure and test point pressure is correct. A distinct blue flame over the entire port area of the burner will be achieved at full rate when the air supply is correct and the injector and burner are properly aligned. If the flame is yellow and wavy, the cause needs to be established.

WARNING: If you are not competent in performing any service task or require assistance, please contact your

A list of major spare part items is shown at the end of this manual. These parts and all other parts used in the fryer are available at your local dealer.

Warning: Use only genuine spare parts.

Warning: Use of non-authorized parts voids warranty and equipment approval.

BURNERS Condition check Pilot will not light. Gas supply is on and gas pressure is correct Blocked pilots Pilot adjusting screw Pilot repeatedly goes out. Pilot flame size and position Thermocouple Flame safety device Yellow Burner Flame. Primary air Flame lifting off burner ports. Primary air ‘Popping’ after turning off. Primary air Burner flame too large. Gas pressure Delayed ignition. Pilot flame Burner and ports clean Gas pressure Flame burns back to orifice Primary air15 www.combisteel.com

1) Ensure that all control valves are in the OFF position.

2) Turn on the main gas supply valve.

3) Light all pilots.

4) Leak test all valves and fittings using approved methods.

5) Correct any leaks as required and re-check.

6) Shut off all valves and set the control knobs to “OFF” position.