ELVOX ESM6.D - Gate automation Vimar - Free user manual and instructions

USER MANUAL ELVOX ESM6.D Vimar

Control panel for governing sliding gear motors, 230V ac with 600W maximum power, equipped with inputs for limit switch, encoder (used for obstacle detection and speed control) integrated receiver and display interface. The control unit enables:- customizing the space and speed of deceleration in both opening and closing phases- equipped with an obstacle detection system (if there is an encoder circuit)- LED for input diagnostics- removable data memory- integrated receiver with capacity for 128 remote control codes (hard coded or rolling code)- log of the last 9 faults or errors

2 - Description of the control unit

Key: 1 - Removable terminal for the power line, flashing light and electric motor2 - Removable terminal for 24 V d.c. outputs3 - Removable terminal for safety and control inputs4 - LED for input diagnostics5 - Control sequential button6 - Buttons for menu scrolling7 - Programming display8 - LED for signalling faults9 - Removable aerial connector10 - Radio module11 - Protection fuse for 24V output and control logic (630mA)12 - Protection fuse for motor output, transformer and flashing light (5A)13 - Encoder connectorFig. 1 F2 (5x20) F 5A F1 (5x20) F 630mA

1 - Photocells2 - Selector switch3 - Flashing light4 - Gear motor5 - Rack

3.1 - Wiring for power line, flashing light and electric motor:

230 VacFig. 3Fig. 4 The control unit can work with or without an encoder. When switching on, the control unit checks for the presence of the encoder on connector CN6. For operation without an encoder it is necessary to insert the jumper in connector CN6 as shown in the image g.3 and power up the control unit. With this conguration, the obstacle detection function and parameter P16 are not active. For operation with an encoder, it is necessary to insert the cable of the encoder circuit in the connector CN6 and power the control unit. CN6 230 V~

Number Description Function 1-2-3 Power supply line Power line 230 V ac (1 = phase / 2 = ground wire / 3= neutral) 4-5 Output for flashing light Output for flashing light (230 V a.c. max 40 W) 6-7-8 Output for powering the electric motor Output powering the motor (6 = common / 7 = opens / 8 = closes) the capacitor is con- nected in terminal 7 and 8 in parallel with the electric motor 9-11 Second radio channel or photo-test output Second radio channel or photo-test output (selectable with parameter P08, max. 65 mA) 10-11 Gate movement warning output Gate movement warning output (selectable with parameter P07, max. 65 mA) 11-12 24Vdc output to power accessories 24 V dc output to power photocells and accessories (11 = GND / 12 = +24 Vdc max 300 mA)

The control panel is supplied with non-jumpered normally closed safety inputs (STOP, FOTO, STPA), add a jumper between the common (COM) and input you do not intend to use.

3.3.1 - Connecting control buttons and key switch

Normally open contacts (the red AP/CH or APED LEDS light up when the selector or buttons connected in parallel are operated): Second radio channel or photo-test output Output for viewing gate movement 24Vdc output to power photocells and accessories

FCAP: Opening limit switch Input if the gate opens to the right (P18 = R), closing limit switch input if the gate opens to the left (P18 = L) Normally closed

FCCH: Closing limit switch Input if the gate opens to the right (P18 = R), opening limit switch input if the gate opens to the left (P18 = L) Normally closed 16 OPEN: Opening-only button input, dedicated for timer or detector for magnetic induction coils Normally open 18 APCH: Sequential control input, to govern the complete travel of the gate Normally open 19 APED: Sequential control input, to govern the pedestrian travel of the gate Normally open 21 STOP: Input for stopping the gate Normally closed 22 PHOTO: Photocell input, active during gate closing Normally closed 23 STPA: Input for edges or internal photocell, active during gate closing and opening Normally closed

3.4 - Connecting control buttons and key switch

normally open contacts (the APCH or aped LEDs come on when the selector or the buttons connected in parallel are operated) the APCH input controls opening or closing the gate completely, the APED input controls partial gate opening or closing:

3.6 - Connecting photocells

Normally closed contact (when the photocells are not engaged the PHOTO LED must be on), when this input trips during closing it reverses the move- ment, if not used then jumper between COM. and PHOTO, you must observe the polarity of the power supply for the photocells: Fig. 9

3.5 - Connection of timer or detector with magnetic induction

with normally open contact (the open LED comes on when the timer or magnetic induction detector are operated) the OPEN input commands full opening of the gate, until the contact is closed, the gate opens and remains in the open position, the APCH, APED commands and saved remote controls are not active until the contact is reset from closed to open, after the automatic closing time set with the PAUSE trimmer, the gate closes, this input is used to open and hold open the gate at the times of greatest influx: Fig. 7 Fig. 8

3.7 - Sensitive edge connection

Programmable input (with edge or photocell not engaged the STPA LED must be ON). if this input trips during opening it immediately reverses the move- ment for 1.5 seconds and then stops the gate, while during closure it reverses the movement until fully open, see the parameter P06 to select the type of edge. If not used, jumper between COM. and STPA and set the parameter P06 OFF.Fig. 10Switch edge connection Relative sensitive edge connectionSTPA input as edge with electromechanical switch, set parameter P06 OFF.STPA input as resistive edge at 8.2Kohm, set parameter P06 ON

3.8 - Electrical connection with photo-test function active:

with parameter P08 on 1, the control unit governs the operation of the photocells connected on the PHOTO input, with parameter P08 on 2 the control unit governs the operation of the photocells connected on the STPA input, with parameter P08 on 3 the control unit governs the operation of the photo- cells connected on the PHOTO and STPA inputs. Figure 10 shows an example of a connection with photo-test on only for the PHOTO input. Fig. 11

Normally closed contact, opening the contact causes the gate to stop and suspends the automatic closing time (when the button is not engaged, the STOP LED should be lit), if not used then jumper between COM and STOP: Normally closed button Fig. 12 COM STOP

3.10 - Connecting the aerial:

The 17 cm rod is supplied pre-wired, to increase the range connect the aerial, as shown in the figure:

4 - Description of the LEDS in the circuit

Abbreviation Colour LED status Terminal status OPEN Red Off APRI input (terminal 16) not engaged On APRI input (terminal 16) engaged APCH Red Off APCH input (terminal 18) not engaged On APCH input (terminal 18) engaged APED Red Off APED input (terminal 19) not engaged On APED input (terminal 19) engaged STOP Green Off STOP input (terminal 21) engaged On STOP input (terminal 21) not engaged, if not used then jumper between COM and STOP terminals PHOTO Green Off PHOTO input (terminal 22) engaged (photocell beam interrupted) On PHOTO input (terminal 22) not engaged, if not used then jumper between COM and PHOTO terminals STPA Green Off STPA input (terminal 23) engaged (sensitive edge pressed) On STPA input (terminal 23) not engaged, if not used then jumper between COM and PHOTO terminals FCAP Green Off FCAP input (terminal 13) engaged. The gate is in the position of: Opening limit switch if parameter P18 = R (opening to right) Closing limit switch if parameter P18 = L (opening to left) On FCAP input (terminal 13) not engaged. FCCH Green Off FCCH input (terminal 15) engaged. The gate is in the position of: Closing limit switch if parameter P18 = R (opening to right) Opening limit switch if parameter P18 = L (opening to left) On FCAP input (terminal 15) not engaged. DL1 Red Fast blink Flashes quickly if one of the inputs is engaged

5 - Description of the buttons in the circuit

Abbreviation Description AP/CH Controls opening and closing the gate ESC Exit or go back to the lower level of the menu ▲ UP Increases the displayed value by one unit or scrolling on the same menu level ▼ DOWN Decreases the displayed value by one unit or scrolling on the same menu level OK Confirms the value or moves to the top level of the menu Preliminary check: After powering up the control unit, the display shows the name of the control unit RS10, the firmware version Fxxx and then switches off. Check the diagnostic LEDs of the inputs, the STOP, PHOTO, STPA, FCAP and FCCH LEDs must be on (if the limit switches are not engaged). Fig. 13

FOR OPERATION WITH A MAINS FREQUENCY OF 60 HZ FOLLOW THE INSTRUCTIONS: - disconnect the power supply to the control unit - press the UP and DOWN buttons simultaneously - power up while keeping the buttons pressed until the display shows 60 HTo return the control unit to operate at 50 Hz repeat the procedure, the display will show 50 H.

6 - Full description of the programming menu

The programming menu is divided into 3 levels: first the main level, second the parameters level and third the values level Main menu:Display Message DescriptionLRNE Learning travel with quick programming (see section 7)RAD Remote control managementLRN Learning travel with custom programmingPAR Used to modify all the parameters of the control panelDEF Used to return to the default values of the parameters menuCNT Used to view the manoeuvres carried outPASS Used to enter a 4-digit password After selecting the desired item from the main menu by pressing the UP or DOWN button, conrm by pressing OK.

6.1 - LRNE: quick procedure for programming gate travel

Even with the gate not closed, after entering programming mode by pressing UP, OK, and AP/CH, the gate starts opening until the limit switch is engaged. After 2 seconds the gate starts closing at cycle speed, slows down and continues until the closing limit switch is engaged. The control panel saves the gate travel (the deceleration speed and distance are set as by default).

6.2 - RAD: remote control management menu is divided into 4 parameters

Display Message Description Display message after activating the remote control 1 CH Used to save the remote control button corresponding to the input APCH(memory location occupied by the remote control just saved) 2 CH Used to save the remote control button corresponding to the input PED or output 2CAN(memory location occupied by the remote control just saved) CTRL Pressing the button on the remote control lets you compare and see the memory location where it has been saved.First character of the display:- channel associated with the saved remote control button (1 or 2)Last three characters of the display:- memory location occupied by the remote control just saved ERAS Used to delete a remote control in the memory list or all the remote controls in the memory.1. Press OK until ALL appears on the display. Release OKTo delete all the remote controls:- press and hold OK until oooo appears on the displayTo delete a single remote control:- scroll with the UP or DOWN buttons until the memory loca-tion occupied by the remote control which you want to dele-te, press and hold OK until the display shows oooo (deleting a remote control from the memory position clears the asso-ciations of both the first and the second channel) N.B. The rst saved remote control congures the control panel to accept only remote controls with a rolling code or only remote controls with a xed 12-bit code. Note: It is advisable to ll in the nal table indicating the number of the memory cell (it is displayed while saving the remote control) in the user name, this enables deleting a remote control should it get lost. 6.3 - LRN: Learning travel with custom programming lets you dene the points for starting deceleration when both opening and closing N.B.: Before you start programming, check parameter 18 (opening direction)If the gate opens to the right, set parameter 18 (opening direction) to R.If the gate opens to the left, set parameter 18 (opening direction) to L APERTURA APERTURA Parameter 18 on R Parameter 18 on L OPENING OPENINGRS10

- even with the gate not closed, press the OK button to enter advanced travel programming mode, the display will indicate APCH - press and release the AP/CH button, the gate closes if it is not in the closed position; once it reaches the closing limit switch (closing limit switch engaged, FCCH LED off), the display indicates the OPN message and the gate opens - press and release the AP/CH button to determine the starting point of deceleration on opening - the gate continues slowing down until the opening limit switch trips (the FCAP LED goes out), the display indicates the CLS message and the gate starts to close - press and release the AP/CH button to determine the starting point of deceleration on closing - the gate continues slowing down until the closing limit switch trips (the FCCH LED goes out) - the display indicates the PED message and the gate opens - press and release the AP/CH button to determine the pedestrian opening distance - the gate continues until the closing limit switch trips (the FCCH LED goes out) the display reads END, the travel has been saved correctly. 6.4 - PAR: Used to modify all the parameters of the control unit, press the OK button to display the list of parameters, the display will show P01 (parameter number 1), the UP or DOWN button lets you scroll through the list of parameters (see parameter table). Press the pushbutton until the parameter to change

Parameter table Parameter number Description Settable values Default value Modified value P01 Enables automatic closing ON/OFF OFF P02 Sets the automatic closing time 2-600 seconds 60 seconds P03 APCH input operation 1= when opening, APCH input not active (condo) 2 = APCH as sequential (open, stop, close, open) 3 = APCH as sequential (open, close, open...) 4 = APCH commands only opening, APED commands only closing

P04 Pre-flash OFF= pre-flash off ON= pre-flash on (flashing output activated for 3 seconds before the movement of the gate)

P05 Instant closure ON= with the gate opening or open on disengaging the PHOTO input (terminal 22) the gate closes 3 sec. after completing opening OFF= normal operation OFF P06 Logic of the STPA input 0= microswitch sensitive edge (the operation of this input immedia- tely reverses the movement for 1.5 seconds and then stops the gate 1= resistive sensitive edge (balanced with 8.2Kohm resistance), the ope- ration of this input immediately reverses the movement for 1.5 seconds and then stops the gate 2= photocell as internal protection (if engaged it stops the gate, until it is disengaged, then it continues opening)

P07 AUX output operating mode OFF = flashes slowly during gate opening and is on steady when the gate is open and stationary, flashes rapidly during closing and is off when the gate is closed and stationary ON = flashes while the gate is moving and is off when the gate is stationary OFF P08 Enables checking the safety inputs 0 = input check off 1= check only on PHOTO input 2= check only on STPA input 3 = check on PHOTO and STPA inputs 0RS10

P09 Slowdown distance when closing From 0 to 100% 0%= no slowdown when closing 100% = slowdown for the whole closing distance 30% P10 Slowdown distance when opening From 100 to 0% 100%= no slowdown when opening 0% = slowdown for the whole opening distance 70% P13 Opening deceleration speed From 0 to 100% 0% = minimum slowdown speed 100% = maximum slowdown speed 45% P14 Closing deceleration speed From 0 to 100% 0% = minimum slowdown speed 100% = maximum slowdown speed 45% P15 Motor force From 0 to 100% 0%= minimum force 100% = maximum force 50% P16 Force on obstacle detection (parameter can only be used with encoder) From 0 to 100% 0% = minimum force (maximum obstacle sensitivity) 100% = maximum force (minimum obstacle sensitivity) 50% P17 Braking From 0 to 25 0 = minimum braking force 25 = maximum braking force

P18 Gate opening direction L = gate opening to the left R = gate opening to the right

P20 Selects the operation of the second radio channel 2CAN= activates the 2CH output PEDO = controls pedestrian opening while the 2CAN output fun- ctions as a courtesy light timed at 60 seconds PEDO P21 Channel 2 output activation time From 1 to 60 seconds 1 sec. P22 Pedestrian opening distance From 0 to 100% of total gate travel 50% P24 Break-out on starting OFF = gate starts with the force regulated with parameter P15 ON = gate starts for 1 second at maximum power to then return to the force regulated with parameter P15

P25 Manned, APCH controls opening by keeping the button pressed, PED controls closing by keeping the button pressed OFF: function disabled ON: function active if the safety devices are open (PHOTO and STPA) gate starting is delayed by 3 seconds from actuating the button OFF 6.5 - DEF: Used to take the control unit to the default parameters, press and release the OK button until the display shows 4 dots to confirm the ope- ration.

6.6 - CNT: used to view the number of openings followed by the gearmotor, the first counter A displays the number of absolute operations, the second counter P displays the operations performed after a reset controlled by the installer. This is shown in the following example:

Pressing the UP button 6 times displays CNT (counter) Press the OK button, the display shows the letter A (absolute counter cannot be reset) the number that follows should be multiplied by 10000 Press the UP button, the display shows the number to be added to get the total openings performed by the motor: absolute number = (000*10000)+(7000)= 7000 Press the UP button, the display shows the letter P (partial counter can be reset) the number that follows should be multiplied by 1000 Press the UP button, the display shows the number to be added to get the openings after resetting the partial counter: partial number = (000*10000)+(1000)= 1000, this means that it was reset on 6000 openings. To reset the partial counter, press and hold the OK button for at least 5 seconds until the display shows oooo to confirm the operation.RS10

6.7 - PASSWORD: it is possible to enable a password on 3 levels, with level 1 the password is required to enter the PAR, DEF, LRNE and LRN menu, with level 2 the password is required to enter the RAD menu, with level 3 the password is required to enter all the menu items (LRNE, LRN, DEF, RAD, CNT, PAR, ERR). N.B.: If you forget the password, you need to call the support centre Example of entering password 4-3-2-1 at the second level: A password is required every time you try to access the main menu (on pressing the Up or Down button the display will show PASS, you need to enter the password to display the main menu). If a password of level 1 or 2 is entered, when you select the protected menu item you will be prompted for the password, enter the password and conrm with OK, if you exit the menu you will be prompted for the password. If the password is incorrect the display will show NO.

Message Description F02 Detected an obstacle during the opening movement F03 Detected an obstacle during the closing movement F04 PHOTO input contact open F06 STPA input contact open F09 Maximum opening or closing time elapsed F11 PHOTO input test failed F12 STPA input test failed

Problem Cause Solution Automation does not work No mains supply Blown fuses Control and safety inputs not working Check the power line switch Replace the fuses with others of the same value Check the diagnosis LEDs (STOP, STPA and PHOTO must be on) You cannot save the remote controls Batteries of the remote control discharged Remote control not compatible with the first one saved Reached memory saturation Replace the batteries The first saved remote control configures the control unit to save only rolling-code remote controls or only dip-switch remote con- trols Delete at least one remote control or add an external receiver (maximum capacity 128 remote controls) You cannot enter travel programming Safety devices open Check the diagnosis LEDs (STOP, STPA and PHOTO must be on) As soon as the gate starts it stops and reverses Low acceleration on starting Encoder not detected Increase parameter 15 and 16 (motor force and force on obsta- cle) and set parameter 24 On (break-out on starting) Check the encoder connector is properly inserted or if there is no encoder insert the jumper in connector CN6 (the control unit is configured to operate with or without the encoder when program- ming the travel) During slowdown, the gate stops and reverses Slowdown speed too low Increase parameter 13 and 14 (slowdown speed on opening and closing) The gate stops a few centimetres after the limit switch has tripped High inertia Increase the value of parameter 17 (braking power)

EC DECLARATION OF CONFORMITY

(Declaration of incorporation of partly completed machinery Annex IIB Directive 2006/42/EC) No. : ZDT00438.00 The undersigned, representing the following manufacturer Elvox SpA Via Pontarola, 14/A - 35011 Campodarsego (PD) Italy herewith declares that the products

Articles RS09, RS10, RS11, RS15 are in conformity with the provisions of the following EU Directive(s) (including all applicable amendments) and that all of the following standards and/or specifications have been applied LV Directive 2006/95/EC: EN 60335-2-103 (2003) + A11 (2009) EMC Directive 2004/108/EC: EN 61000-6-1 (2007), EN 61000-6-3 (2007) + A1 (2011) EN 61000-6-2 (2005), EN 61000-6-4 (2007) + A1 (2011) R&TTE Directive 1999/5/EC: EN 301 489-3 (2002), EN 300 220-3 (2000) Machinery Directive 2006/42/EC EN 13241 (2003) + A1 (2011), EN 12453 (2000) He also declares that the product must not be commissioned until the end machine, in which it is to be incorporated, has been declared in conformity, when applicable, with the provisions of Directive 2006/42/EC. He declares that the relevant technical documentation has been constituted by Elvox SpA, drawn up in accordance with Annex VIIB of Directive 2006/42/EC and that the following essential requirements have been fulfilled: 1.1.1, 1.1.2, 1.1.3, 1.1.5, 1.1.6, 1.2.1, 1.2.2, 1.2.6, 1.3.1, 1.3.2, 1.3.3, 1.3.4, 1.3.7, 1.3.8, 1.3.9, 1.4.1, 1.4.2, 1.5.1, 1.5.2, 1.5.4, 1.5.5, 1.5.6,

1.5.7, 1.5.8, 1.5.9, 1.6.1., 1.6.2, 1.7.1, 1.7.2, 1.7.3, 1.7.4.

He undertakes, in response to an adequately justified request from the national authorities, to present all the necessary supporting documentation concerning the product. Campodarsego, 29/04/2013 The Chief Executive Officer Note: The contents of this declaration match what was declared in the latest revision of the official declaration that was available before this manual was printed. This text has been adapted for editorial purposes. A copy of the original declaration can be requested from Elvox SpA. ENRS10