UNI MIG 205 SYN - Welding machine Güde - Free user manual and instructions

USER MANUAL UNI MIG 205 SYN Güde

ENGLISH Please read the instructions carefully before starting the machine.

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Produktinformation:

Bedirnnpanleitung

Welder UNI MIG 205 SYN UNI MIG 165 SYN
Art. No 20083 20077
Degree of protection IP 21S IP 21 S
Insulation class HH
Rated input voltage (AC Current) U1	230 V 230 V
Mains frequency 50 Hz 50 HZ
Protection, time delay 16 A	16 A
No-load voltage U0	62 V	62 V
Idle state power	46 W	46 W
Efficiency of the Welding Power Source	84 %	84 %
Load voltage U2	24 V	22 V
Welding current I2	200 A 160 A
Switch-on time X*	15 %	15 %
max. Welding current (230 V)	200 A	160 A
Regulated section Welding current	50-200 A	50-160 A
Max. input (230 V)	8,74 kVA	6,9 KVA
Maximum rated input current l1max	38 A	30 A
Maximum effective input current l1eff	14.7 A 11.6 A
Material thickness	1,0 mm-12 mm	1,0 mm-10mm
Wire thickness	0,6 -1,0 mm
Hose package length	2,8 m
Dimensions L x W x H	400,5 x 178,5 x 295 mm
Net/gross weight	24 kg/ 26,7 kg	11,5 kg/ 13kg
This appliance is made of the following recyclable materials:

Sheet steel, Ccopper, Aluminum, ABS, PE
* The ratio of given duration time/the full-cycle time. Switch-on time determined at 40^ using simulation

Read and understand the operating instructions before using the appliance. Abide by all

the safety measures stated in the service manual. Act responsibly toward third parties. In case of any doubts about connection and operation refer please to our customer center

Specified Conditions Of Use

Welder in protective atmosphere for thermal connection of ferrous metals by melting edges and including mixture. Please note that the device is designed for domestic use only.

Do not use this product in any other way as stated for normal use. Not observing general regulations in force and instructions from this manual does not make the manufacturer liable for damages. Please note that our equipment has not been designed for commercial, craft or industrial use. If the equipment is used in commercial, craft or industrial operation or for similar activities, we cannot assume any.

Safety instructions

WARNING! Electric shock! There is a risk of injury caused by electric shock!

Operation is only allowed with a safety pitch against stray current (RCD max. stray rent of 30mA ).

IP21 protection degree of the welder. The welder must not be exposed to rain and moisture when being operated or stored.

Check the voltage. Technical data given on the type label must correspond with electric network voltage. Insert the plug of the electrical cable in a socket of suitable shape, voltage and frequency complying with current regulations.

Use extension cables with a maximum length of 5 meters and with a cable cross-section of not less than 1.5mm^2 Use of extension cables of different length and cross-section and also of adapters and multiple sockets should be avoided.

Check the cable and/or socket for damages before the appliance putting into operation.

Defective cable or plug may cause electric shock.

Do not pull the service cable to pull the plug out of socket. Do not expose yourself or other persons without protection to electric arc or hot metal. Spraying

welding pearls may cause burns. A suitable welding shield, protective clothes and protective gloves to be worn at all times.

Long-term inhalation of welding gases may be harmful to your health. Work with an exhaust system or in well ventilated spaces. Avoid direct inhalation of gases.

Contact with the hose bundle nozzle and the material being processed may cause burns. Special welding gloves to be worn at all times.

Let the hose bundle nozzle and the material being processed cool down after being operated.

Long-term working with the appliance may damage hearing. Hearing protection to be used at all times.

Welder may only be used on a flat surface and with a properly secured gas bottle.

Make sure the welding smoke is exhausted or the place of welding ventilated well.

Hot slag and sparks may cause fire or explosion. Never use the appliance in a flammable environment.

Wood, sawdust, "varnishes", petrol, kerosine, natural gas, acetylene, propane and similar flammable materials must be removed from the place of work and the surrounding area or protected against sparks flying away. To extinguish fire, a suitable fire extinguisher must be made ready nearby.

No welding or cutting on closed vessels and pipes.

No welding or cutting on vessels and pipes if they are open, containing materials able to explode due to heat or moisture or able to cause other dangerous reactions. Never use the welder to defrost frozen pipes.

The gas bottle must necessarily be secured against falling. The welder must never be lifted together with the gas bottle. Special regulations apply to the transport of gas bottles.

Handling of gas bottles

Make sure the gas bottles are used and stored in rooms with sufficient air inlet and outlet.

A leaking gas bottle may reduce the share of oxygen in the inhaled air and therefore represent a risk of suffocation. Before use, make sure the gas bottle contains gas designed for the work being done.

Gas bottles must always be safely fixed in a vertical position on a wall support or on a specially manufactured gas bottle cart.

The bottle with shielding gas and the fixed adjustment gas current equipment must not be moved. The gas bottle valve must be closed during transport.

Close the gas bottle valve after use.

Instructions for the installation and operation of an arc welding device to prevent possible electromagnetic interference:

As the manufacturer, we recommend that the following assessments and measures be carried out by a qualified electrician.

General

The user is responsible for setting up and operating the arc welding machines/cutting equipment in accordance with the manufacturer's instructions. If electromagnetic interference is detected, it is the responsibility of the user of the arc welding machines/cutting equipment to find a solution with the technical assistance of the manufacturer. In some cases, the measure needed may simply consist of earthing the welding circuit (see note). In other cases, it may include complete electromagnetic shielding of the power source of the arc welding machine/ cutting equipment and the workpiece, combined with input filters. In all cases, electromagnetic interference must be reduced until it no longer causes any disturbance.

Note

The approach taken to earthing the welding circuit depends on the local safety regulations.

Changing the earthing to improve electromagnetic compatibility may increase the risk of

accidents or damage to equipment

Assessing the surroundings

Before setting up the arc welding machines and/or cutting equipment, the user must assess possible electromagnetic problems in the surroundings.

When doing so, the following factors must be taken into account:

a) other mains cables, control cables, signal and telecommunication cables above, below and next to the arc welding machines and/or cutting equipment;
b) Audio and television broadcast transmitters and receivers;
c) Computers and other control devices;
d) Safety equipment, e.g. protection for commercial facilities;
e) the health of persons nearby, e.g. those using pacemakers and hearing aids;
f) Calibration and measurement equipment;

g) the resistance of other equipment in the vicinity to interference. The user must ensure that

other equipment used in the environment is suitable for such a purpose. This may require additional protective measures;

h) the time of day during which the welding, cutting, or other activities must be carried out.

The extent of that surrounding area that must be considered depends on how the building is constructed, and the other activities taking place there. This area may extend beyond the limits of the premises

Evaluation of the welding machine / cutting equipment

In addition to the assessment of the area, the arc welding machines/cutting equipment can be evaluated to assess and resolve cases of interference. An assessment of electromagnetic interference should include in situ measurements, as specified in section 10 of CISPR 11:2009. In-situ measurements can also be made to gauge the effectiveness of any minimisation measures implemented.

Guidance for minimisation measures:

Public power supplies

Welders machines/cutting equipment should be connected to the public power supply as per the manufacturer's recommendations. If there is any interference, it may be necessary to take additional precautions, such as fitting filters for the mains connection. Consider shielding the mains cable of permanently installed welding machines/cutting equipment with a metal pipe or similar. The shielding should be electrically connected for its entire length. The shielding should be connected to the welding machine/ cutting equipment power source to achieve good electrical contact between the sheath and the housing of the welding machine/cutter power source.

Maintenance of the arc welding machines/ cutting equipment

Arc welding machines/cutting equipment should be regularly maintained as per the manufacturer's recommendations. All access and service doors and covers should be closed and well secured when the welding machine/ cutting equipment is in operation. With the exception of the changes and adjustments specified in the manufacturer's instructions, the welding machines/cutting equipment should not be modified in any way. In particular, the spark gaps of arc ignition and stabilisation devices should be adjusted and maintained in accordance with the manufacturer's recommendations.

Welding cables

Welding cables should be as short as possible, close together, and should run across or near the ground.

Electrical bonding

The electrical interconnection of all metallic parts in and next to a welding machine/cutting equipment should be taken into consideration. Metallic parts connected to the workpiece can increase the risk of the welder receiving an electric shock from touching these metallic parts and the electrode at the same time. The welder should be electrically insulated from all of these connected metal parts.

Earthing the workpiece

It may be that the workpiece is not already connected to earth for reasons of electrical safety or because of its size and location, e.g. a ship's hull or steel structures. If so, grounding the workpiece can reduce emissions in some, but not all, cases. Ensure that earthing the workpiece does not increase the risk of accident for the user or cause the destruction of other electrical equipment. If necessary, the workpiece must be grounded by a direct connection to the workpiece. In countries where a direct connection is prohibited, the connection should be achieved using suitable capacitors, selected in accordance with national regulations.

Screening

Selective screening of other cables and equipment in the vicinity can reduce irradiation. The screening of the entire welding/cutting set-up may be considered for special applications.

Class A (IEC 60974-10):

If you intend to use the apparatus in residential surroundings supplied by the low voltage mains supply, an electromagnetic filter may be required to suppress electrical disturbance to a level where they will no longer be a nuisance to the user.

The apparatus may be used in industrial or other areas where power is not supplied by municipal LV mains.

Class A apparatus are not intended for use in residential areas where power is supplied via municipal LV mains, since unfavourable power conditions may cause interference. As a user, you must make sure, after consultation with your energy provider, if necessary, that your point of connection on which the machine is to be operated meets the requirements above.

The user is responsible for faults arising from the welding.

Symbols

Caution! Read the Operating Instructions!

Wear personal protective equipment.

Welding mask to be used!

Special welding gloves to be worn at all times.

Wear safety cut through resistant shoes with safety sole and steel toe!

Protective apron to be used

Before carrying out any work on the machine, disconnect the plug from the socket.

Pressure bottle to be secured by chain

Warning against dangerous voltage

Risk of explosion

Caution - hot surface!

Warning against toxic fumes!Not to be used in enclosed spaces

Protect against humidity Never expose tool to rain.

Prohibition for persons with a pacemaker!

Keep distance of persons Observe to keep out of dangerous zone

Single-phase transformer with rectifier

MIG (welding, metal-inert-gas) MAG (welding, metal-active-gas)

WIG (tungsten inert gas welding)

MMA (electrode welding)

Suitable for welding with an increased electric risk.

Single-phase alternating current with rated frequency of 50Hz

Any damaged or disposed electric or electronic devices must be delivered to appropriate collection centres.

Protect against humidity

This side up

Requirements for operating staff

The operating staff must carefully read the Operating Instructions before using the appliance.

Qualification: Apart from the detailed instructions by a professional, no special qualification is necessary for appliance using.

Minimum age: Persons over 16 years of age can only work on the appliance. An exception includes youngsters trained in order to reach knowledge under supervision of the trainer during occupational education.

Training: Using the appliance only requires corresponding training by a professional or the Operating Instructions. No special training is necessary.

Emergency procedure

Conduct a first-aid procedure adequate to the injury and summon qualified medical attendance as quickly as possible. Protect the injured person from further harm and calm them down. For the sake of eventual accident, in accordance with DIN 13164, a workplace has to be fitted with a first-aid kit. It is essential to replace any used material in the first-aid kit immediately after it has been used.

If you seek help, state the following pieces of information:

1. Accident site
2. Accident type
3. Number of injured persons
4. Injury type(s)

Maintenance

Before carrying out any work on the machine, disconnect the plug from the socket.

Prior to every use, visually check the machine to rule out any defects, in particular on the power cable and the plug.

The machine must not be used under any circumstances if the machine or the safety devices are damaged.

If the device is defective, the repair has to be made exclusively by the customer service.

Use only original accessories and original spare parts.

Never clean the machine and its components with solvents, flammable or toxic liquids. Us only a damp cloth making.

Use a soft brush to remove the deposited dust from the ventilation hole and moving parts after each use.

All moving metal parts, e.g. wheels and the side cover, to be regularly lubricated with oil.

Only a regularly maintained and treated appliance can serve as a satisfactory aid. Insufficient maintenance and care can lead to unforeseen accidents and injuries.

If necessary, a list of spare parts can be found at www.guide.com.

Guarantee

Warranty period of 12 months applies to commercial use and 24 months applies to private use and commences on the day of purchase of the device.

The guarantee solely covers inadequacies caused by material defect or manufacturing defect. Original payment voucher with the sales date needs to be submitted for any claim in the guarantee period.

The guarantee does not cover any unauthorised use such as appliance overloading, use of violence, damage as a result of any unauthorised interference or caused by foreign items. Failing to follow the operating and assembly instructions and common wear are also not included in the guarantee.

Service

Do you have any technical questions? Any claim? Do you need any spare parts or operating instructions? We will quickly help you and without needles bureaucracy at our web pages at www.guide.com in the Servicing part. Please help us be able to help you. In order to identify your device in case of claim we need the serial No., product No. and year of production. All this data can be found on the type label. Please enter it here for future reference:

Serial No.:

Art. No:

Year of production:

Failure removal

Failures Causes Removal
Wire not feeding despite wire feed pulley turning.	Dirty current nozzle Clean
	Coil carrier clutch set too tight. Loosen
	Damaged hose bundle Check the wire guide housing
	Too low clamping pressure of the wire feed pulley	Increase the clamping pressure
Interrupted or disruptive wire supply	Damaged current nozzle Replace
	Burnt current nozzle Replace
	Dirty driving gear nozzle Clean
	Cut on worn driving gear Replace
Electric arc turned off Poor contact between earth pliers and the respective part		Tighten the pliers and check them Remove paint and rust
		Clean or replace the current and gas nozzle Current nozzle without dirt, paint and rust remains
		Too loose current nozzle Tighten the current nozzle firmly
Porous welded joint Wrong distance of inclination of the hose bundle		Distance between the hose bundle and the respective part must be 5-10 mm. Inclination must not be lower than 60 with respect to the part.
		No gas, too little gas or wrong gas Secure or replace the gas supply (higher volume)
Welder suddenly stops working after longer operation	Welder has overheated due to too long use and the thermal protection has activated	Let the welder cool down

\section*{Caracteristiques techniques}

Attention - surface chaude!

Translation of the EC-Declaration of Conformity

We, hereby declare the conception and construction of the below mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives.

In case of any change to the appliance not discussed with us the Declaration expires.

BcnyaHa n3MeHHe Ha ypeHa, KOeTo He e 6nIO KOHCyTTnpaHO c Hac,Ta3N DeKnapaunr r6n CBoTa BaNJHOCT.

Traducere a declaratie de conformitate UE

97/68/EC_82016/1628/EU

Emission No.:

2000/14/EC_2005/88/EC

Translation of the EC-Declaration of Conformity

We, hereby declare the conception and construction of the below mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives.

In case of any change to the appliance not discussed with us the Declaration expires.