HeavyCoat 950 G SSP - Paint spray WAGNER - Free user manual and instructions

USER MANUAL HeavyCoat 950 G SSP WAGNER

9.4 Materialforderpumper

Attention: Danger of injury by injection! Airless units develop extremely high spraying pressures.

Never put your fingers, hands or any other parts of the body into the spray jet!

Never point the spray gun at yourself, other persons or animals.

Never use the spray gun without safety guard.

Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

The operating instructions state that the following points must always be observed before starting up:

1. Faulty units must not be used.
2. Secure WAGNER spray gun using the safety catch on the trigger.
3. Ensure that the unit is properly earthed.
4. Check allowable operating pressure of high-pressure hose and spray gun.
5. Check all connections for leaks.

The instructions regarding regular cleaning and maintenance of the unit must be strictly observed.

Before any work is done on the unit or for every break in work the following rules must be observed:

1. Release the pressure from spray gun and hose.
2. Secure the WAGNER spray gun using the safety catch on the trigger.
3. Switch off unit.

Be safety conscious!

Contents

Page

1. Safety regulations for Airless spraying 26

1.1 Explanation of symbols used 26
1.2 Electrical safety 27
1.3 Gasoline engine safety 28
1.4 Setting up on uneven surfaces 28

1. General view of application 29

2.1 Application 29
2.2 Coating materials 29

1. Description of unit 29
   3.1 Airless process 29
   3.2 Functioning of the unit 29
   3.3 Illustration legend for gasoline HC units 30
   3.4 Illustration of gasoline HC units 30
   3.5 Illustration legend for electric HC units 31
   3.6 Illustration of electric HC units 31
   3.7 Technical data for gasoline HC units 32
   3.8 Technical data for electric HC units 33
   3.9 Transport 34
   3.10 Transport in vehicle 34
   3.11 Crane transport 34

2. Starting operation 35

4.1 Changing the material feed pump position 35
4.2 High-pressure hose, spray gun and separating oil 36
4.3 Gasoline engine (gas units only) 36
4.4 Connection to the mains (electric units only) 36
4.5 Flushing preserving fluid during initial start-up 36
4.6 Taking the unit into operation with coating material..37

1. Spraying technique 37
2. Handling the high-pressure hose 37

3. Interruption of work 37

4. Cleaning the unit (shutting down) 38

8.1 Cleaning the unit from the outside 38
8.2 Cleaning the high-pressure filter 38
8.3 Cleaning Airless spray gun 39

Page

1. Remedy in case of faults 40

9.1 Gasoline engine 40
9.2 Electric motor 40
9.3 Hydraulic motor 40
9.4 Material feed pump 41

1. Servicing 42

10.1 General servicing 42
10.2 Checking the oil level in the hydraulic oil tank 42
10.3 Oil and oil filter change of the hydraulic oil pump 42
10.4 High-pressure hose.. 42

1. Appendix 43

11.1 Selection of tip 43
11.2 Servicing and cleaning of Airless hard-metal tips 43
11.3 Spray gun accessories 43
11.4 Airless tip table 44/45
11.5 2Speed Tip table 46

Sales and service companies 47

Accessories and spare parts 96
Accessories for HC units I 96/97
Accessories for HC units II 98/99
Spare parts list for the main assembly 100/101
Spare parts list for the cart assembly 102/103
Spare parts list for the hydraulic system 104/105
Spare parts list for the hydraulic motor 106/107
Spare parts list for the fluid section 108/109

Spare parts list for the shovel valve
HC 950-SSP·HC 970-SSP. 110/111
Spare parts list for the high-pressure filter 112/113
Spare parts list for electric convertokit (230V / 400V) 114
Spare parts list for gas convertokit 116
Spare parts list for belt guard assembly. 117
Spare parts list for bleed valve 118

Electrical schematic HC950 · HC970 119

Important notes on product liability 121
3+2 years guarantee for professional finishing 121

1. Safety regulations for Airless spraying

1.1 Explanation of symbols used

This manual contains information that must be read and understood before using the equipment. When you come to an area that has one of the following symbols, pay particular attention and make certain to heed the safeguard.

	This symbol indicates a potential hazard that may cause serious injury or loss of life. Important safety information will follow.
 Attention	This symbol indicates a potential hazard to you or to the equipment. Important information that tells how to prevent damage to the equipment or how to avoid causes of minor injuries will follow.
	Danger of skin injection
	Danger of fire from solvent and paint fumes
	Danger of explosion from solvent, paint fumes and incompatible materials
	Danger of injury from inhalation of harmful vapors
	Notes give important information which should be given special attention.

HAZARD: INJECTION INJURY

A high pressure stream produced by this equipment can pierce the skin and underlying tissues, leading to serious injury and possible amputation.

Do not treat a spraying injury as a harmless cut. In case of injury to the skin through coating materials or solvents, consult a doctor immediately for quick and expert treatment. Inform the doctor about the coating material or solvent used.

PREVENTION:

• NEVER aim the gun at any part of the body.
• NEVER allow any part of the body to touch the fluid stream. DO NOT allow body to touch a leak in the fluid hose.
• NEVER put your hand in front of the gun. Gloves will not provide protection against an injection injury.
• ALWAYS lock the gun trigger, shut the fluid pump off and release all pressure before servicing, cleaning the tip guard, changing tips, or leaving unattended. Pressure will not be released by turning off the engine. The PRIME/SPRAY valve or pressure bleed valve must be turned to their appropriate positions to relieve system pressure.
• ALWAYS keep tip guard in place while spraying. The tip guard provides some protection but is mainly a warning device.
• ALWAYS remove the spray tip before flushing or cleaning the system.

• NEVER use a spray gun without a working trigger lock and trigger guard in place.

• All accessories must be rated at or above the maximum operating pressure range of the sprayer. This includes spray tips, guns, extensions, and hose.

HAZARD: HIGH PRESSURE HOSE

The paint hose can develop leaks from wear, kinking and abuse. A leak can inject material into the skin. Inspect the hose before each use.

PREVENTION:

• High-pressure hoses must be checked thoroughly before they are used.
• Replace any damaged high-pressure hose immediately.
• Never repair defective high-pressure hoses yourself!
• Avoid sharp bends and folds: the smallest bending radius is about 20cm .
• Do not drive over the high-pressure hose. Protect against sharp objects and edges.
• Never pull on the high-pressure hose to move the device.
• Do not twist the high-pressure hose.
• Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose.
• Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over.

Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

HAZARD: EXPLOSION OR FIRE

Flammable vapors, such as solvent and paint vapors, in work area can ignite or explode.

PREVENTION:

• Use equipment only in well ventilated area. Keep a good supply of fresh air moving through the area to keep the air within the spray area free from accumulation of flammable vapors. Keep pump assembly in well ventilated area. Do not spray pump assembly.
• Electric models only - Do not use materials with a flashpoint below 38^ C ( 100^ F ). Flashpoint is the temperature at which a fluid can produce enough vapors to ignite.
• Gas models only - Do not fill fuel tank while engine is running or hot; shut off engine and allow to cool. Fuel is flammable and can ignite or explode if spilled on a hot surface.
• Eliminate all ignition sources, such as pilot lights, cigarettes, portable electric lamps and plastic drop cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable vapors are present.
• Ground equipment and conductive objects in work area. Make sure the grounding cable (not equipped) is connected from the grounding lug to a true earth ground.
• Use only grounded hoses.
• Hold spray gun firmly to the side of a grounded pail when triggering into pail.
• If there is static sparking or if you feel a shock, stop operation immediately.
• Know the contents of the paint and solvents being sprayed. Read all Material Safety Data Sheets (MSDS) and container

Safety precautions

labels provided with the paints and solvents. Follow the paint and solvent manufacturer's safety instructions.

• Do not use a paint or solvent containing halogenated hydrocarbons. Such as chlorine, bleach, mildewcide, methylene chloride and trichloroethane. They are not compatible with aluminum. Contact the coating supplier about compatibility of material with aluminum.
• Keep a fire extinguisher in work area.

HAZARD: HAZARDOUS VAPORS

Paints, solvents, and other materials can be harmful if inhaled or come in contact with body. Vapors can cause severe nausea, fainting, or poisoning.

PREVENTION:

• Wear respiratory protection when spraying. Read all instructions supplied with the mask to be sure it will provide the necessary protection.
• All local regulations regarding protection against hazardous vapors must be observed.
• Wear protective eyewear.
• Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin. Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.

HAZARD:GENERAL

This product can cause severe injury or property damage.

PREVENTION:

• Follow all appropriate local, state, and national codes governing ventilation, fire prevention, and operation.
• Pulling the trigger causes a recoil force to the hand that is holding the spray gun. The recoil force of the spray gun is particularly powerful when the tip has been removed and a high pressure has been set on the airless pump. When cleaning without a spray tip, set the pressure control knob to the lowest pressure.
• Use only manufacturer authorized parts. User assumes all risks and liabilities when using parts that do not meet the minimum specifications and safety devices of the pump manufacturer.
• ALWAYS follow the material manufacturer's instructions for safe handling of paint and solvents.
• Clean up all material and solvent spills immediately to prevent slip hazard.
• Wear ear protection. This unit can produce noise levels above 85 dB(A).
• Never leave this equipment unattended. Keep away from children or anyone not familiar with the operation of airless equipment.
• Do not spray on windy days.
• The device and all related liquids (i.e. hydraulic oil) must be disposed of in an environmentally friendly way.

1.2 Electric Safety

Electric models must be earthed. In the event of an electrical short circuit, earthing reduces the risk of electric shock by providing an escape wire for the electric current. This product is equipped with a cord having an earthing wire with an appropriate earthing plug. Connection to the mains only through a special feed point, e.g. through an error protection installation with INF < 30mA .

DANGER - Work or repairs at the electrical equipment may only be carried out by a skilled electrician. No liability is assumed for incorrect installation. Switch the unit off. Before all repair work, unplug the power plug from the outlet.

Danger of short-circuits caused by water ingressing into the electrical equipment. Never spray down the unit with high-pressure or high-pressure steam cleaners.

Work or repairs at the electrical equipment:

These may only be carried out by a skilled electrician. No liability is assumed for incorrect installation.

1.3 Gasoline Engine Safety

Always place sprayer outside of structure in fresh air. Keep all solvents away from engine exhaust. Never fill fuel tank with a running or hot engine. Hot surface can ignite spilled fuel. Always attach ground wire from pump to a grounded object. Refer to engine owner's manual for complete safety information.

1. Gas engines are designed to give safe and dependable service if operated according to instructions. Read and understand the engine manufacturer's Owner's Manual before operating the engine. Failure to do so could result in personal injury or equipment damage.
2. To prevent fire hazards and to provide adequate ventilation, keep the engine at least 1 meter (3 feet) away from buildings and other equipment during operation. Do not place flammable objects close to the engine.
3. People who are not operating the device must stay away from the area of operation due to a possibility of burns from hot engine components or injury from any equipment the engine may be used to operate.
4. Know how to stop the engine quickly, and understand the operation of all controls. Never permit anyone to operate the engine without proper instructions.
5. Gasoline is extremely flammable and is explosive under certain conditions.
6. Refuel in a well-ventilated area with the engine stopped. Do not smoke or allow flames or sparks in the refueling area or where gasoline is stored.
7. Do not overfill the fuel tank. After refueling, make sure the tank cap is closed properly and securely.
8. Be careful not to spill fuel when refueling. Fuel vapor or spilled fuel may ignite. If any fuel is spilled, make sure the area is dry before starting the engine.
9. Never run the engine in an enclosed or confined area. Exhaust contains poisonous carbon monoxide gas; exposure may cause loss of consciousness and may lead to death.
10. The muffler becomes very hot during operation and remains hot for a while after stopping the engine. Be careful not to touch the muffler while it is hot. To avoid severe burns or fire hazards, let the engine cool before transporting it or storing it indoors.
11. Never ship/transport sprayer with gasoline in the tank.

DO NOT use this equipment to spray water or acid.

1.4 Setting up on uneven surfaces

The front side of the unit must point downwards to prevent sliding away.

2. General view of application

2.1 Application

Priming and final coating of large areas, sealing, impregnation, construction sanitation, façade protection and renovation, rust protection and building protection, roof coating, roof sealing, concrete sanitation, as well as heavy corrosion protection.

Examples of objects to be sprayed

Large-scale construction sites, underground construction, cooling towers, bridges, sewage treatment plants and terraces.

2.2 Coating materials

Processible coating materials

Pay attention to the Airless quality of the coating materials to be processed.

Latex paint, dispersion paints, fire protection and thick film materials, zinc dust and micaceous iron ore paints, Airless spray primer, sprayable glue, anti-corrosive agents, thick coating materials and bitumen-like coating materials.

No other materials should be used for spraying without WAGNER's approval.

HC 950-SSP

With suitable accessories, especially for working with airless spray primer (Object size: 200 - 800m^2

HC 970-SSP

Especially suited to working with airless spray primer (Object size: more than 800m^2

Filtering

In spite of the high-pressure filter, filtering of the coating material is to be recommended in general (except when processing airless joint filler).

Stir coating material before commencement of work.

Make sure when stirring with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation.

Viscosity

It is possible to work with high-viscosity coating materials with the devices.

If highly viscous coating materials cannot be sucked up, they must be diluted in accordance with the manufacturer's instruction.

Two-component coating material

The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning agents.

Coating materials with sharp-edged additional materials

These have a strong wear and tear effect on valves, high-pressure hose, spray gun and tip. The durability of these parts can be reduced appreciably through this.

3. Description of unit

3.1 Airless process

The main area of application are thick layers of highly viscous coating material for large areas and a high consumption of material.

A piston pump takes in the coating material by suction and conveys it to the tip. Pressed through the tip at a pressure of up to a maximum of 250 bar (25 MPa), the coating material is atomised. This high pressure has the effect of micro fine atomisation of the coating material.

As no air is used in this process, it is described as an AIRLESS process. This method of spraying has the advantages of finest atomisation, cloudless operation and a smooth, bubble-free surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

3.2 Functioning of the unit

The following section contains a brief description of the technical construction for better understanding of the function.

WAGNER HC 950 - 970 are high-pressure spraying units driven by either a gasoline engine or electric motor.

The gasoline engine or electric motor (fig. 2, item 1) drives the hydraulic pump (3) by means of a V-belt which is under the belt cover (2). Hydraulic oil flows to the hydraulic motor (4) and then moves the piston up and down in the material feed pump (5).

With devices HC 950-SSP and HC 970-SSP, the piston in the material feed pump moves a shovel valve (6). The shovel valve feeds high-viscosity coating materials.

The inlet valve is opened automatically by the upwards movement of the piston. The outlet valve is opened when the piston moves downward.

The coating material flows under high pressure through the high-pressure hose to the spray gun. When the coating material exits from the tip it atomises.

The pressure control valve (7) controls the volume and the operating pressure of the coating material.

3.3 Illustration legend for gasoline HC units

1 Spray gun
2 High-pressure hose
3 Gasoline engine
4 Extractable handle
5 V-belt under the belt cover
6 Return hose
7 Suction tube
8 High-pressure filter
9 Material feed pump - HC 950, HC 970
10 Material feed pump - HC 950-SSP, HC 970-SSP
11 Pressure gauge

12 Oil cup for separating oil (separating oil prevents increased wear and tear of the packings)
13 Ball valve: horizontal position - hydraulic motor switched off vertical position - hydraulic motor switched on
14 Handle for swiveling the material feed pump
15 Hydraulic motor
16 Relief valve handle: Turn left for circulation Turn right for spray
17 Hydraulic oil pump
18 Pressure control knob
19 Oil measuring stick

3.4 Illustration of gasoline HC units

3.5 Illustration legend for electric HC units

1 Spray gun
2 High-pressure hose
3 Electric motor
4 ON/OFF switch
5 Control lamp that shows unit operational
6 Power cord
7 Extractable handle
8 V-belt under the belt cover
9 Return hose
10 Suction tube
11 High-pressure filter
12 Material feed pump - HC 950, HC 970
13 Material feed pump - HC 950-SSP, HC 970-SSP

14 Pressure gauge
15 Oil cup for separating oil (separating oil prevents increased wear and tear of the packings)
16 Ball valve: horizontal position - hydraulic motor switched off vertical position - hydraulic motor switched on
17 Handle for swiveling the material feed pump
18 Hydraulic motor
19 Relief valve handle: Turn left for circulation Turn right for spray
20 Hydraulic oil pump
21 Pressure control knob
22 Oil measuring stick

3.6 Illustration of electric HC units

3.7 Technical data for gasoline HC units

3.7 Technical data for gasoline HC units
	HC 950(0528500)	HC 950-SSP(0528502)	HC 970(0528508)	HC 970-SSP(0528506)
Gasoline engine, power
4.1 kW:* *
6 kW:* *
Max. operating pressure
25 MPa (250 bar):* * * *
Max. volume flow
8 l/min:* *
12 l/min:* *
Volume flow at 12 MPa (120) bar
7.6 l/min:* *
11 l/min:* *
Max. size of tip with a spray gun
0.052 inch - 1.30 mm:* *
0.056 inch - 1.42 mm:* *
Fluid outlet fitting
3/8 inch - 9.5 mm:*
1/2 inch - 12.7 mm:* * *
Max. temperature of the coating material
43°C:* * * *
Max. Viscosity
50.000 mPa·s:* *
65.000 mPa·s:* *
Filter insert (standard equipment)
0 Mesh:	* * * *	*
Weight
76 kg	* *
88 kg * *
Hydraulic oil filling quantity
4.7 I ISO 32:	* * * *	*
Max. tire pressure
0.2 MPa (2 bar):	* * * *	*
Special high-pressure hose
DN 10 mm, 15 m, connection thread NPSM 3/8:	*
DN 13 mm, 15 m, connection thread NPSM 1/2:		* * *
Hose whip
DN 10 mm, 2.5 m, connection thread NPSM 3/8:		* * *
Dimensions L x W x H
1185 x 955 x 655 mm:	* *
1200 x 955 x 655 mm:			* *
Max.sound pressure level:
92 dB (A)*	* *
98 dB (A)*			* *

• Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 120 bar (12 MPa) operating pressure.

3.8 Technical data for electric HC units

3.8 Technical data for electric HC units
	HC 950(0528501)	HC 950-SSP(0528503)	HC 970(0528509)	HC 970-SSP(0528507)
Voltage
230 V~, 50 Hz: * *
400 V, 50 Hz, V3~: * *
Fuse protection
16 A: * * * *
Power cord
3 x 2.5 mm² - 6 m: * *
5 x 2.5 mm² - 6 m: * *
Capacity
3.6 kW: * *
5.5 kW: * *
Max operating pressure
25 MPa (250 bar): * * * *
Maximum volume flow
6.6 l/min: * *
10 l/min: * *
Volume flow at 12 MPa (120 bar)
5.2 l/min: * *
10 l/min: * *
Max. size of tip with a spray gun
0.052 inch - 1.30 mm: * *
0.056 inch - 1.42 mm: * *
Fluid outlet fitting
3/8 inch - 9.5 mm:	*
1/2 inch - 12.7 mm:		* * *
Max. temperature of the coating material
43°C:	* * * *
Max. Viscosity
50.000 mPa·s:	*		*
65.000 mPa·s:		*		*
Filter insert (standard equipment)
0 Mesh:	* * * *
Weight:
83 kg	*
84.5 kg		*
100 kg			*
103 kg				*
Hydraulic oil filling quantity
4.7 l ISO 32:	* * * *
Max. tire pressure
0.2 MPa (2 bar):	* * * *
Special high-pressure hose
DN 10 mm, 15 m, connection thread NPSM 3/8:	*
DN 13 mm, 15 m, connection thread NPSM 1/2:		* * *
Hose whip
DN 10 mm, 2.5 m, connection thread NPSM 3/8:		* * *
Dimensions L x W x H
1185 x 955 x 655 mm:	* *
1200 x 955 x 655 mm:			* *
Max. sound pressure level:
80 dB (A)*	* *
88 dB (A)*			* *

• Place of measurement: 1 m distance from unit and 1.60 m above reverberant floor, 12 MPa (120 bar) operating pressure.

Operating Temperature

This equipment will operate correctly in its intended ambient, at a minimum between +10^ and +40^ .

Relative Humidity

The equipment will operate correctly within an environment at 50% RH, +40^ . Higher RH may be allowed at lower temperatures.

Measures shall be taken by the Purchaser to avoid the harmful effects of occasional condensation.

Altitude

This equipment will operate correctly up to 2100 m above mean sea level.

Transportation and Storage

This equipment will withstand, or has been protected against, transportation and storage temperatures of -25^ to +55^ and for short periods up to +70^ .

It has been packaged to prevent damage from the effects of normal humidity, vibration and shock.

3.9 Transport

Do not lift by cart handle when loading or unloading. Device is very heavy. Three-person lift is required.

Handle

Pull out the handle (fig. 5, item 1) until it will come no further. Push in the snap buttons (2) on the sides of the handle and insert the handle.

3.10 Transport in vehicle

Push locking pin (fig. 6, item 1) in the swivel mechanism (2) for the material feed pump (3) and swivel it to a horizontal position. Ensure that the locking pin locks.

Roll the high-pressure hose over the hose rack on the handle.

Secure the unit with a suitable fastening.

3.11 Crane transport

Hanging points for crane straps or ropes, see figure 7.

4. Starting operation

4.1 Changing the material feed pump position

Be careful, as the moving parts of the swivel mechanism can crush fingers and feet.

1. Grip handle (fig. 8, item 1) with one hand.
2. Push locking pin (2) with the other hand.
3. Swivel material feed pump up or down to the desired position, until the locking pin (2) locks into the new position.

1. Transport position (fig. 9)

Transport unit only when the material feed pump is in the horizontal position.

Swiveling the material feed pump to a horizontal position also allows removal of the pump from the coating material container.

Ensure that the locking pin locks.

2. Operating position I (fig. 10)

Swiveling the material feed pump to a vertical position allows the material feed pump to be immersed in the coating material container.

3. Operating position II (fig. 11)

Swivel material feed pump to a slanted (45^) position if using the container suction system (accessory). In this position, there is open space under the material feed pump.

4.2 High-pressure hose, spray gun and separating oil

1. Screw the high-pressure hose (fig. 12, item 1) onto the hose connection (2).
2. Screw HC 950-SSP · HC 970 and HC 970-SSP double socket (3) into the high-pressure hose.

Screw on hose whip (4).

1. Screw connection socket (5) to the spray gun (6).
2. Screw spray gun with selected tip to the high-pressure hose or hose whip (4), depending on the model.
3. Tighten union nuts at high-pressure hose and, depending on the model, at the hose whip to prevent coating material from leaking.

1. Fill in EasyGlide (fig. 13). Do not fill in too much separating oil, i.e. ensure that no separating oil drips into the coating material container.

EasyGlide prevents increased wear and tear to the packings.

4.3 Gasoline engine (gas units only)

1. Fill in the supplied engine oil.

The gasoline engine is transported without engine oil.

The oil-level sensor prevents the engine from being started when the oil level is too low.

For oil grades and quantities please refer to the engine instructions.

1. Fill the gasoline tank.

For information on the gasoline please refer to the engine instructions.

4.4 Connection to the mains (electric units only)

The connection must take place through a properly earthed two-pole and earth socket outlet.

Before connecting the unit to the mains supply, make sure that the line voltage matches the specifications on the unit's rating plate. The green indicator light will light up as soon as the mains plug has been connected.

4.5 Flushing preserving fluid during initial start-up

1. Push locking pin (fig. 14, item 1) and swivel material feed pump to a container with suitable cleaning agent.
2. Turn the pressure control knob (2) on the hydraulic pump to the left (pressure reduction) until it stops.
3. Turn the relief valve handle (3) fully counterclockwise (Circulation).
4. Start the engine or turn on the electric motor.
   a. To start the gas engine, refer to the engine manual.
   b. To start the electric motor:
5. For HC 920 and HC 950 units, move the switch to "1" (ON).
6. For HC 970 units, first set the switch to "Y" and then to "Δ" (ON).

The direction of the rotation of the pulley must correspond to the arrow (4) on the belt cover. If the belt is running opposite the direction of the arrow: Switch unit to "O" (OFF). Unplug power plug and turn the polarity changer (5) in the power plug by 180^ with a screwdriver. Plug in power plug again.

1. Move the hydraulic ball valve (6) on the material feed pump to its vertical position (open). This will switch on the hydraulic motor.
   Hydraulic oil flows to the hydraulic motor of the material feed pump.
2. Turn the pressure control knob (2) to the right (pressure increase) until cleaning agent exits the return hose.
3. Turn relief valve handle (3) fully clockwise (spray).
4. Pull the trigger of the spray gun.
5. Spray the cleaning agent from the unit into an open collecting container.

4.6 Taking the unit into operation with coating material

If the unit is located on a non-conductive surface (e.g. a wood floor), earth the unit with an earthing cable.

1. Push locking pin (fig. 14, item 1) and swivel material feed pump into the coating material container.
2. Turn the pressure control knob (2) on the hydraulic pump to the left (pressure reduction) until it stops.
3. Turn the relief valve handle (3) fully counterclockwise (Circulation).
4. Start the engine or turn on the electric motor.
   a. To start the gas engine, refer to the engine manual.
   b. To start the electric motor:
5. For HC 950 units, move the switch to "1" (ON).
   For HC 970 units, first set the switch to "Y" and then to "Δ" (ON).

The direction of the rotation of the pulley must correspond to the arrow (4) on the belt cover. If the belt is running opposite the direction of the arrow: Switch unit to "O" (OFF). Unplug power plug and turn the polarity changer (5) in the power plug by 180^ with a screwdriver. Plug in power plug again.

1. Move the hydraulic ball valve (6) on the material feed pump to its vertical position (open). This will switch on the hydraulic motor.
   Hydraulic oil flows to the hydraulic motor of the material feed pump.
2. Turn the pressure control knob (2) to the right (pressure increase) until coating material exits the return hose.
3. Turn relief valve handle (3) fully clockwise (spray).
4. Pull the trigger of the spray gun, then set the desired operating pressure by means of the pressure control knob (2).
5. The unit is ready to spray.

5. Spraying technique

Move the spray gun evenly during the spraying process. Otherwise the spray pattern will be uneven. Carry out the spray movement with the arm, not with the wrist. Observe a parallel distance of approx. 30 cm between the spray gun and the object of spraying. The lateral edge of the spray jet should not be too distinct. The spray edge should be gradual in order to facilitate overlapping of the next coat. Always move the spray gun parallel and at an angle of 90^ to the surface to be coated in order to minimize the paint mist.

If very sharp edges result or if there are streaks in the spray jet - increase the operating pressure or dilute the coating material.

6. Handling the high-pressure hose

The unit is equipped with a high-pressure hose specially suited for piston pumps.

Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately. Never repair defective high-pressure hoses yourself!

The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 20cm Do not drive over the high-pressure hose. Protect against sharp objects and edges.

Never pull on the high-pressure hose to move the device.

Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system.

When using the high-pressure hose while working on scaffolding, it is best to always guide the hose along the outside of the scaffolding.

The risk of damage rises with the age of the high-pressure hose. Wagner recommends replacing high-pressure hoses after 6 years.

Use only WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

7. Interruption of work

1. Move the hydraulic ball valve on the material feed pump to its horizontal position (closed).
   Flow of hydraulic oil to hydraulic motor of material feed pump is interrupted.
2. Turn the relief valve handle (3) fully counterclockwise (Circulation).
3. Turn off the gasoline engine or electric motor.
4. Pull the trigger of the spray gun in order to release the pressure from the high-pressure hose and spray gun.
5. Secure the spray gun, refer to the operating manual of the spray gun.
6. If a standard tip is to be cleaned, see page 43, point 11.2.
   If a non-standard tip is installed, proceed according to the relevant operating manual.
7. Leave the suction tube immersed in the coating material or immerse it in the corresponding cleaning agent.

If fast-drying or two-component coating material is used, ensure that the unit is rinsed with a suitable cleaning agent within the processing time.

8. Cleaning the unit (shutting down)

A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may any remaining coating material dry and harden in the unit.

The cleaning agent used for cleaning (only with an ignition point above 21^ ) must be suitable for the coating material used.

• Secure the spray gun, refer to the operating manual of the spray gun.

Clean and remove tip.

For a standard tip, refer to page 43, point 11.2.

If a non-standard tip is installed, proceed according to the relevant operating manual.

1. Push locking pin and swivel material feed pump out of coating material.
2. Pull the trigger of the spray gun in order to pump the remaining coating material from the suction tube, high-pressure hose and the spray gun into an open container.

The container must be earthed in case of coating materials which contain solvents.

Caution! Do not pump or spray into a container with a small opening (bunghole)! Refer to the safety regulations.

1. Push locking pin and swivel material feed pump to a container with suitable cleaning agent.
2. Turn the relief valve handle fully counterclockwise (Circulation).
3. Pump a suitable cleaning agent in the circuit for a few minutes.
4. Turn relief valve handle fully clockwise (spray).
5. Pump the remaining cleaning agent into an open container until the unit is empty.
6. Turn the relief valve handle fully counterclockwise (Circulation).
7. Move the hydraulic ball valve on the material feed pump to its horizontal position (closed).
8. Turn off the gasoline engine or electric motor.

8.1 Cleaning the unit from the outside

Gasoline units — Switch off the gasoline engine and let it cool down.
Electric units — Unplug the mains plug from the socket.

Danger of short-circuits through penetrating water. Never spray down the unit with high-pressure or high-pressure steam cleaners.

Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose.

Wipe the unit off with a cloth soaked in a suitable cleaning agent.

8.2 Cleaning the high-pressure filter

Clean the filter cartridge regularly.

A soiled or clogged high-pressure filter can cause a poor spray pattern or a clogged tip.

Disassembly

1. Move the hydraulic ball valve on the material feed pump to its horizontal position (closed).
   Flow of hydraulic oil to hydraulic motor of material feed pump is interrupted.
2. Turn the relief valve handle fully counterclockwise (Circulation).
3. Turn off the gasoline engine or electric motor.
4. Unscrew the housing cover (fig. 15, item 1).
5. Pull filter cartridge (3) out of housing (8).
6. Clean the pressure spring (2) and filter cartridge (3) with an appropriate cleaning agent, clean the inside of the housing (8) and housing cover (1).
7. Check ball in the filter cartridge (3) for wear and replace filter cartridge, if necessary.
8. If ball in filter cartridge (3) is thoroughly worn, are remove O-ring (6) and valve seat (7). Replace worn valve seat, if necessary.
9. Always replace O-ring (6) after removal.
10. Pull off pressure spring (2) from housing cover (1).

Measure length of pressure spring, and replace if shorter than 19 mm.

Assembly

1. Insert valve seat (7) with the ball seat surface facing up into the housing (8).
2. Insert O-ring (6) into the housing (8).
3. Insert filter cartridge (3).
4. Place thin seal (5) on threaded section of housing (8).
5. Place thick seal (4) on top of thin seal (5).
6. Slide pressure spring (2) onto housing cover pin (2).
7. Screw on housing cover (1) and tighten by hand.

Cleaning the unit (shutting down)

GB

8.3 Cleaning Airless spray gun

Rinse Airless spray gun with an appropriate cleaning agent.
- Clean tip thoroughly with appropriate cleaning agent so that no coating material residue remains.
- Thoroughly clean the outside of the Airless spray gun.

Intake filter in Airless spray gun (fig. 16)

Dismounting

1. Pull protective guard (1) forward vigorously.
2. Screw handle (2) out of the gun housing. Remove intake filter (3).
3. Intake filter congested or defective - replace.

Mounting

1. Place intake filter (3) with the long cone into the gun housing.
2. Screw handle (2) into the gun housing and tight en.
3. Snap in protective guard (1).

9.1 Gasoline engine

Type of malfunction	Possible cause	Measures for eliminating the malfunction
A. Gasoline engine does not start up	1. No gasoline. 2. ON/OFF switch to OFF. 3. Gasoline cock closed. 4. Engine problem. 5. Engine defective. 6. Oil level insufficient.	1. Fill the gasoline tank. 2. Move the switch to ON. 3. Open the gasoline cock. 4. Please refer to the engine instructions. 5. Bring to the Honda service point. 6. Top off oil.
9.2 Electric Motor
Type of malfunction	Possible cause	Measures for eliminating the malfunction
A. Unit does not start	1. Indicator light does not indicate unit has power. 2. The unit has switched off automatically because of an overload.	1. Check power supply. 2. Wait 2 - 3 minutes, then turn the unit back on.
B. HC 970 units: Piston rod in the material feed pump is not moving up and down.	1. Direction of the rotation of the electric motor is incorrect	1. Turn the polarity changer in the power plug 180°.
9.3 Hydraulic motor
Type of malfunction	Possible cause	Measures for eliminating the malfunction
A. Hydraulic motor stuck in the lower position.	1. Outlet valve seat in the material feed pump is loose.	1. Ball valve on the material feed pump – lever position vertical. Screw out sealing screw on hydraulic motor. Press down reversing valve on hydraulic motor. Remount sealing screw. Start unit. The piston rod moves upward and then gets stuck in the lower position. The cause is a loose outlet valve seat.
	2. Reversing valve in the hydraulic motor is stuck or the upper or lower hexagonal nut on the valve rod has become loose.	2. Take unit to a Wagner authorized service center.
B. Hydraulic motor stuck in the upper position.	1. Reversing valve is stuck. 2. Pressure spring on valve rod is broken. 3. Pressure spring stop on valve rod is broken. 4. Air in the hydraulic motor.	1. Take unit to a Wagner authorized service center. 2. Take unit to a Wagner authorized service center. 3. Take unit to a Wagner authorized service center. 4. Turn back pressure control knob. Vent air at low pressure during a 5 - 10 minute endurance run. Do not let the material feed pump run dry.
	5. Air in the material feed pump.	Check for leaks: • Loose connections on hydraulic oil tank • Loose connections on the hydraulic oil pump • Loose hydraulic oil hose connections • Level of oil in hydraulic tank is too low
	1. Faulty piston packing in hydraulic motor. 2. Piston rod is broken.	5. Ball valve on the material feed pump – lever position vertical. Screw out sealing screw on hydraulic motor. Press down reversing valve on hydraulic motor. Remount sealing screw. Start unit. Prevent the material feed pump from sucking up air.
C. Low pressure. The piston rod moves correctly in the downward stroke, but the upward stroke is sluggish. The outside of the hydraulic motor is very hot.	1. Faulty piston packing in hydraulic motor. 2. Piston rod is broken.	1. Take unit to a Wagner authorized service center. 2. Take unit to a Wagner authorized service center.
D. Low pressure. The outside of the hydraulic motor becomes very hot when stroking upward and downward.	1. Middle O-ring on reversing valve is faulty. 2. Packings in the material feed pump are worn.	1. Take unit to a Wagner authorized service center. 2. Replace

9.4 Material feed pump

Type of malfunction	Possible cause	Measures for eliminating the malfunction
A. A sufficient amount of coating material is ejected only with an upward stroke, or upward motion of the piston rod is slow and downward motion is fast	1. Inlet valve is leaky due to impurities or wear.	1. Clean and check the inlet valve housing. Insert ball and fill with water; if leaky, replace ball.
	2. Coating material viscosity is too high, preventing it from being sucked up.	2. Thin out according to the manufacturer's instructions.
B. A sufficient amount of coating material is ejected only with a downward stroke, or downward motion of the piston rod is slow and upward motion is fast.	1. Outlet valve leaky.	1. Dismantle and check outlet valve seat. Insert ball and fill with water; if leaky, replace ball.
	2. Lower packing is worn.	2. Replace.
C. Piston rod moves up and down quickly.	1. Suction tube projects over the fluid level and sucks in air.	1. Refill the coating material
	2. Coating material viscosity is too high, preventing it from being sucked up.	2. Thin out the coating material according to manufacturer's instructions.
	3. Ball in inlet valve housing is stuck.	3. Vent air from material feed pump and turn the relief valve knob to the left (Circulation).
D. Piston rod moves up and down slowly when the spray gun is closed.	1. Loose connections.	1. Dismantle inlet valve housing, clean ball and valve seat. Check all connections between the material feed pump and spray gun.
	2. Relief valve is not closed completely.	2. Turn relief valve handle (3) fully clockwise (spray).
	3. Relief valve worn.	3. Replace
	4. Lower packing worn.	4. If the measures described above do not help, replace lower packing.
	5. Ball in inlet valve housing and ball in outlet valve seat are not sealing properly.	5. Dismantle inlet valve housing and outlet valve seat. Clean balls and valve seats.
E. Not enough pressure to the spray gun.	1. Tip is worn.	1. Replace
	2. Filter cartridge in high-pressure filter is clogged.	2. Clean or replace the filter cartridge.
	3. High-pressure hose is too long.	3. Reduce length.
F. Piston rod sputters when stroking upward or downward.	1. Solvent has made the upper packing expand.	1. Replace upper packing.

10. Servicing

10.1 General servicing

The unit should be serviced once a year by the Wagner Service.

1. For servicing of the gasoline engine, refer to the engine instructions.
2. Check the high-pressure hoses for damage.
3. Check the inlet and outlet vents for wear.
4. Check oil level in hydraulic oil tank.
5. Carry out an oil change if necessary.

10.2 Checking the oil level in the hydraulic oil tank

Gasoline units - Check oil level daily.

Electric units - Switch off unit "O" (OFF). Remove the mains plug from the socket.

1. Turn oil measuring stick (fig. 17, item 1) to the left and pull out.
2. The oil level should be visible between the marking (see arrows) on the oil measuring stick.
3. If necessary, refill oil. For information on the oil grade, refer to the oil change section, chapter 10.3.

10.3 Oil and oil filter change of the hydraulic oil pump

Carry out oil and oil filter change once every 12 months.

Danger to the environment Do not dispose of waste oil into the sewer or soil. Polluting the ground water is a crime. Waste oil can be returned where hydraulic oil is bought.

Carry out an oil change while the unit is still warm from operation.

Electric units — Switch off unit "O" (OFF). Remove the mains plug from the socket.

1. Turn off the gasoline engine or electric motor.
2. Move the hydraulic ball valve (fig. 18, item 1) on the material feed pump to its vertical position (open).
3. Remove the screws on the hydraulic oil pump cover (2) and remove cover.
4. Turn oil measuring stick (3) to the left and pull out.
5. Screw out oil filter (4) with a strap spanner and replace.
6. Screw out sealing screw (5) under the hydraulic oil tank. Drain the waste oil.
7. Replace the sealing screw into the hydraulic oil tank.
8. Fill in 4.7 liters of ESSO ISO 32 hydraulic oil.

When oil is filled in, air can enter the hydraulic system. Therefore, the system must be vented.

1. Let the unit run for at least five minutes at low pressure to automatically bleed the air from the hydraulic system.

10.4 High-pressure hose

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the fittings. It must be possible to turn the union nuts freely.

The risk of damage rises with the age of the high-pressure hose. Wagner recommends replacing high-pressure hoses after 6 years.

11. Appendix

11.1 Selection of tip

To achieve faultless and rational working, the selection of the tip is of the greatest importance.

In many cases the correct tip can only be determined by means of a spraying test.

Some rules for this:

The spray jet must be even.

If streaks appear in the spray jet the spraying pressure is either too low or the viscosity of the coating material to high.

Remedy: Increase pressure or dilute coating material. Each pump conveys a certain quantity in proportion to the size of the tip:

The following principle is valid: large tip = low pressure

small tip = high pressure

There is a large range of tips with various spraying angles.

11.2 Servicing and cleaning of Airless hard-metal tips

Standard tips

If a different tip type has been fitted, then clean it according to manufacturer's instructions.

The tip has a bore processed with the greatest precision. Careful handling is necessary to achieve long durability. Do not forget the fact that the hard-metal insert is brittle! Never throw the tip or handle with sharp metal objects.

The following points must be observed to keep the tip clean and ready for use:

1. Turn the relief valve handle fully counterclockwise (Circulation).
2. Switch off the gasoline engine.
3. Dismount the tip from the spray gun.
4. Place tip in an appropriate cleaning agent until all coating material residue is dissolved.
5. If there is pressure air, blow out tip.
6. Remove any residue by means of a sharp wooden rod (toothpick).
7. Check the tip with the help of a magnifying glass and, if necessary, repeat points 4 to 6.

11.3 Spray gun accessories

Flat jet adjusting tip

up to 250 bar (25 MPa)

Tip marking	Bore mm	Spray width at about 30 cm removal of spray object Pressure 100 bar (10 MPa)	Use	Flat jet adjusting tip Order No.
15 0.13	-0.46 5 - 35 cm	Paints 0999 057
20 0.18	-0.48 5 - 50 cm	Paints, fillers 0999 053
28 0.28	-0.66 8 - 55 cm	Paints, dispersions 0999 054
41 0.43	-0.88	10 - 60 cm	Rust protection paints - dispersions	0999 055
49	0.53 - 1.37	10 - 40 cm	Large-area coats	0999 056

Contact protection

for the flat jet adjustment tip

Order No. 0097 294

Tip extension with slewable knee joint (without tip)

Length: 100 cm Order no. 0096 015

Length: 200 cm Order no. 0096 016

Length: 300 cm Order no. 0096 017

Tip extension

15 cm, F-thread, Order no. 0556 051

30 cm, F-thread, Order no. 0556 052

45 cm, F-thread, Order no. 0556 053

60 cm, F-thread, Order no. 0556 054

15 cm, G-thread, Order no. 0556 074

30 cm, G-thread, Order no. 0556 075

45 cm, G-thread, Order no. 0556076

60 cm, G-thread, Order no. 0556 077

11.4 Airless tip table

Wagner
TradeTip 3 tip
up to 270 bar
(27 MPa)

without tip
F thread (11/16 - 16 UN)
for Wagner spray guns
Order no. 0289391
without tip
G thread (7/8 - 14 UN)
for Graco/Titan spray guns
Order no. 0289390

All of the tips in the table below are supplied together with the appropriate gun filter.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun filter Order no.
Water-thinnable and solvent-based paints and varnishes, oils, separating agents	107	10°	0.007 / 0.18	100	red
	207	20°	0.007 / 0.18	120	red
	307	30°	0.007 / 0.18	150	red
	407	40°	0.007 / 0.18	190	red
	109	10°	0.009 / 0.23	100	red
	209	20°	0.009 / 0.23	120	red
	309	30°	0.009 / 0.23	150	red
	409	40°	0.009 / 0.23	190	red
	509	50°	0.009 / 0.23	225	red
	609	60°	0.009 / 0.23	270	red
Synthetic-resin paints PVC paints	111	10°	0.011 / 0.28	100	red
	211	20°	0.011 / 0.28	120	red
	311	30°	0.011 / 0.28	150	red
	411	40°	0.011 / 0.28	190	red
	511	50°	0.011 / 0.28	225	red
	611	60°	0.011 / 0.28	270	red
Paints, primers Fillers	113	10°	0.013 / 0.33	100	red
	213	20°	0.013 / 0.33	120	red
	313	30°	0.013 / 0.33	150	red
	413	40°	0.013 / 0.33	190	red
	513	50°	0.013 / 0.33	225	red
	613	60°	0.013 / 0.33	270	red
	813	80°	0.013 / 0.33	330	red
Fillers Rust protection paints	115	10°	0.015 / 0.38	100	yellow
	215	20°	0.015 / 0.38	120	yellow
	315	30°	0.015 / 0.38	150	yellow
	415	40°	0.015 / 0.38	190	yellow
	515	50°	0.015 / 0.38	225	yellow
	615	60°	0.015 / 0.38	270	yellow
	715	70°	0.015 / 0.38	300	yellow
	815	80°	0.015 / 0.38	330	yellow
Rust protection paints Latex paints Dispersion	117	10°	0.017 / 0.43	100	white
	217	20°	0.017 / 0.43	120	white
	317	30°	0.017 / 0.43	150	white
	417	40°	0.017 / 0.43	190	white
	517	50°	0.017 / 0.43	225	white
	617	60°	0.017 / 0.43	270	white
	717	70°	0.017 / 0.43	300	white
	817	80°	0.017 / 0.43	330	white
Rust protection paints Latex paints Dispersion	219	20°	0.019 / 0.48	120	white
	319	30°	0.019 / 0.48	150	white
	419	40°	0.019 / 0.48	190	white
	519	50°	0.019 / 0.48	225	white
	619	60°	0.019 / 0.48	270	white
	719	70°	0.019 / 0.48	300	white
	819	80°	0.019 / 0.48	330	white
	919	90°	0.019 / 0.48	385	white
Flame retardant 221		20°	0.021 / 0.53	120	white
	321	30°	0.021 / 0.53	150	white
	421	40°	0.021 / 0.53	190	white
	521	50°	0.021 / 0.53	225	white
	621	60°	0.021 / 0.53	270	white
	721	70°	0.021 / 0.53	300	white
	821	80°	0.021 / 0.53	330	white

1)Spray width at about 30~cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun filter Order	no.
Roof coatings 223		20°	0.023 / 0.58	120	white	0553223
	323	30°	0.023 / 0.58	150	white	0553323
	423	40°	0.023 / 0.58	190	white	0553423
	523	50°	0.023 / 0.58	225	white	0553523
	623	60°	0.023 / 0.58	270	white	0553623
	723	70°	0.023 / 0.58	300	white	0553723
	823	80°	0.023 / 0.58	330	white	0553823
Thick-film materials, Corrosion protection Spray filler	225	20°	0.025 / 0.64	120	white	0553225
	325	30°	0.025 / 0.64	150	white	0553325
	425	40°	0.025 / 0.64	190	white	0553425
	525	50°	0.025 / 0.64	225	white	0553525
	625	60°	0.025 / 0.64	270	white	0553625
	725	70°	0.025 / 0.64	300	white	0553725
	825	80°	0.025 / 0.64	330	white	0553825
	227	20°	0.027 / 0.69	120	white	0553227
	327	30°	0.027 / 0.69	150	white	0553327
	427	40°	0.027 / 0.69	190	white	0553427
	527	50°	0.027 / 0.69	225	white	0553527
	627	60°	0.027 / 0.69	270	white	0553627
	827	80°	0.027 / 0.69	330	white	0553827
	229	20°	0.029 / 0.75	120	white	0553229
	329	30°	0.029 / 0.75	150	white	0553329
	429	40°	0.029 / 0.75	190	white	0553429
	529	50°	0.029 / 0.75	225	white	0553529
	629	60°	0.029 / 0.75	270	white	0553629
	231	20°	0.031 / 0.79	120	white	0553231
	331	30°	0.031 / 0.79	150	white	0553331
	431	40°	0.031 / 0.79	190	white	0553431
	531	50°	0.031 / 0.79	225	white	0553531
	631	60°	0.031 / 0.79	270	white	0553631
	731	70°	0.031 / 0.79	300	white	0553731
	831	80°	0.031 / 0.79	330	white	0553831
	233	20°	0.033 / 0.83	120	white	0553233
	333	30°	0.033 / 0.83	150	white	0553333
	433	40°	0.033 / 0.83	190	white	0553433
	533	50°	0.033 / 0.83	225	white	0553533
	633	60°	0.033 / 0.83	270	white	0553633
	235	20°	0.035 / 0.90	120	white	0553235
	335	30°	0.035 / 0.90	150	white	0553335
	435	40°	0.035 / 0.90	190	white	0553435
	535	50°	0.035 / 0.90	225	white	0553535
	635	60°	0.035 / 0.90	270	white	0553635
	735	70°	0.035 / 0.90	300	white	0553735
	439	40°	0.039 / 0.99	190	white	0553439
	539	50°	0.039 / 0.99	225	white	0553539
	639	60°	0.039 / 0.99	270	white	0553639
Heavy duty applications 243		20°	0.043 / 1.10	120	green	0553243
	443	40°	0.043 / 1.10	190	green	0553443
	543	50°	0.043 / 1.10	225	green	0553543
	643	60°	0.043 / 1.10	270	green	0553643
	445	40°	0.045 / 1.14	190	green	0553445
	545	50°	0.045 / 1.14	225	green	0553545
	645	60°	0.045 / 1.14	270	green	0553645
	451	40°	0.051 / 1.30	190	green	0553451
	551	50°	0.051 / 1.30	225	green	0553551
	651	60°	0.051 / 1.30	270	green	0553651
	252	20°	0.052 / 1.32	120	green	0553252
	455	40°	0.055 / 1.40	190	green	0553455
	555	50°	0.055 / 1.40	225	green	0553555
	655	60°	0.055 / 1.40	270	green	0553655
	261	20°	0.061 / 1.55	120	green	0553261
	461	40°	0.061 / 1.55	190	green	0553461
	561	50°	0.061 / 1.55	225	green	0553561
	661	60°	0.061 / 1.55	270	green	0553661
	263	20°	0.063 / 1.60	120	green	0553263
	463	40°	0.063 / 1.60	190	green	0553463
	565	50°	0.065 / 1.65	225	green	0553565
	665	60°	0.065 / 1.65	270	green	0553665
	267	20°	0.067 / 1.70	120	green	0553267
	467	40°	0.067 / 1.70	190	green	0553467

1)Spray width at about 30~cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

11.5 2Speed Tip table

The innovative changeover nozzle from WAGNER combines two nozzle cores into one nozzle.

2 Speed Tip holder

Order no. 0271065

Tip table

Object size Painting material
	Lacquer (L) Emulsion (D) Filler (S)
Small		D5 Nozzles: 111 / 415 Order no. 0271 062	S5 Nozzles: 225 / 629 Order no. 0271 064
		D7 Nozzles: 113 / 417 Order no. 0271 063
	L10 Nozzles: 208 / 510 Order no. 0271 042	D10 Nozzles: 111 / 419 Order no. 0271 045	S10 Nozzles: 527 / 235 Order no. 0271 049
Medium	L20 Nozzles: 210 / 512 Order no. 0271 043	D20 Nozzles: 115 / 421 Order no. 0271 046	S20 Nozzles: 539 / 243 Order no. 0271 050
Large	L30 Nozzles: 212 / 514 Order no. 0271 044	D30 Nozzles: 115 / 423 Order no. 0271 047	S30 Nozzles: 543 / 252 Order no. 0271 051
X-Large		D40 Nozzles: 117 / 427 Order no. 0271 048
Recommended gun filter red white	-

A J. Wagner Ges.m.b.H.

Ottogasse 2/20

2333 Leopoldsdorf

Österreich

Tel. [phone]

Telefax +43 / 2235 / 44163

[e-mail]

DK Wagner Spraytech

Scandinavia A/S

Helgeshøj Alle 28

2630 Taastrup

Denmark

Tel. [phone]

Telefax [phone]

[e-mail]

GB Wagner Spraytech (UK) Limited

The Coach House

2 Main Road

Middleton Cheney OX17 2ND

Great Britain

UK-Helpline 01295 714200

Fax [phone]

[e-mail]

B WSB Finishing Equipment

Veilinglaan 56-58

1861 Meise-Wolvertem

Belgium

Tel. [phone]

Telefax +32/2/269 78 45

[e-mail]

E Makimport Herramentas, S.L.

C/Mejico n°6

NL WSB Finishing Equipment BV

De Heldinnenlaan 200,

3543 MB Utrecht

Netherlands

Tel. [phone]

Telefax +31/ 30/241 1787

[e-mail]

D

J. Wagner GmbH

Telefax 04.42.53.44.36

15 cm, filet F, Ref. No. 0556051 15 cm, filet G, Ref. No. 0556074

30 cm, filet F, Ref. No. 0556 052 30 cm, filet G | Ref. No. 0556 075

45 cm, filet F, Ref. No. 0556 053 45 cm, filet G, Ref. No. 0556 076

60 cm, filet F, Ref. No. 0556 054 60 cm, filet G, Ref. No. 0556 077

11.4 Tableau des buses Airless

Wagner

TradeTip 3 buse

jusqu'à 270 bar

(27 MPa)

sans buse file F (11/16 - 16

2 Speed Tip support Ref. No.0271065

Tableau des buses

Taille de chantiers Produits applicables
	Laque (L) Peinture (D) Enduit (S)
Petit		D5Buse: 111 / 415Réf. No. 0271 062	S5Buse: 225 / 629Réf. No. 0271 064
		D7Buse: 113 / 417Réf. No. 0271 063
	L10Buse: 208 / 510Réf. No. 0271 042	D10Buse: 111 / 419Réf. No. 0271 045	S10Buse: 527 / 235Réf. No. 0271 049
Moyen	L20Buse: 210 / 512Réf. No. 0271 043	D20Buse: 115 / 421Réf. No. 0271 046	S20Buse: 539 / 243Réf. No. 0271 050
Grand	L30Buse: 212 / 514Réf. No. 0271 044	D30Buse: 115 / 423Réf. No. 0271 047	S30Buse: 543 / 252Réf. No. 0271 051
Très grand		D40Buse: 117 / 427Réf. No. 0271 048
Tamis de crosse recommandé rouge	blanc -

A J. Wagner Ges.m.b.H.

Ottogasse 2/20

2333 Leopoldsdorf

Österreich

Tel. [phone]

Telefax +43 / 2235 / 44163

[e-mail]

DK Wagner Spraytech

Scandinavia A/S

HelgeshajAlle 28

2630 Taastrup

Denmark

Tel. [phone]

Telefax [phone]

[e-mail]

GB Wagner Spraytech (UK) Limited

The Coach House

2 Main Road

Middleton Cheney OX17 2ND

Great Britain

UK-Helpline 01295 714200

Fax [phone]

[e-mail]

B WSB Finishing Equipment

Veilinglaan 56-58

1861 Meise-Wolvertem

Belgium

Tel. [phone]

Telefax +32/2/269 78 45

[e-mail]

E Makimport Herramentas, S.L.

C/Mejico n°6

NL WSB Finishing Equipment BV

De Heldinnenlaan 200,

3543 MB Utrecht

Netherlands

Tel. [phone]

Telefax +31/ 30/241 1787

[e-mail]

D

J. Wagner GmbH

Telefax 04.42.53.44.36

GB Wagner Spraytech (UK) Limited

The Coach House

2 Main Road

Middleton Cheney OX17 2ND

Great Britain

UK-Helpline 01295 714200

Fax [phone]

[e-mail]

B WSB Finishing Equipment

Veilinglaan 56-58

1861 Meise-Wolvertem

Belgium

Tel. [phone]

Telefax +32/2/269 78 45

[e-mail]

E Makimport Herramentas, S.L.

C/Mejico n°6

NL WSB Finishing Equipment BV

De Heldinnenlaan 200,

3543 MB Utrecht

Netherlands

Tel. [phone]

Telefax +31/ 30/241 1787

[e-mail]

D

J. Wagner GmbH

Telefax 04.42.53.44.36

F Ensemble principal

Gruppo principale

HC 950·HC 950-SSP·HC 970·HC 970-SSP

Pos. HC950 HC950-SSP HC970 HC970-SSP					Benennung	GB Description	F Description	I Denominazione
1* 052	0013 0528610	0528017 05280	28 Motoren/-		Pumpenbaugruppe	Motor / pump assembly	Bloc moteur/pompe Gruppo motore/ pompa
2 0556	01 0556101 0556101	56101 0556101	Drehlageraufbau		(beinhaltet Teile 3)	Swivel fitting assembly (includes item 3)	Raccord articulé (inclut le élément 3)	Gruppo raccordo a snodo (include voci 3)
3 0556	072 0556072 0556072	56072 0556072	2 O-ring O-ring	Joint torque O-ring
4* 055	0645 0555645	0555645 05556	45 Ablassventil	Bleed valve Vanne de purge Valvola di sfiato
5*	-----	-----	-----	-----	Filterbaugruppe	Filter assembly	Ensemble de filtré	Gruppo filtró
6	0528034	0528034	0528034	0528034	Entlüftungsschlauch	Bleed hose	Tuyau de purge	Flessible di sfiato
7	0528095	0528095	0528095	0528095	Schlauchklemme	Hose clamp	Bride de serrage	Fascetta del flessible
8*	0528605A	0528605A	0528605A	0528605A	Abdeckung Keilriemen	Belt guard assembly	Protège-courroire Gruppo riparo cinghia
9	9821503	9821503	9821503	9821503	Federscheibe	Lock washer	Rondelle d'arrêt	Rondella elastica di sicurezza
10	9800312	9800312	9800312	9800312	Schraube	Screw	Vis	Vite
11	0528333A	0528333A	0528333A	0528333A	Tankabdeckung	Hydraulic cover	Couvercle	Copertura
12	770-879	770-879	770-879	770-879	Federscheibe (2)	Lock washer (2)	Rondelle d'arrêt (2)	Rondella elastica di sicurezza (2)
13	862-501	862-501	862-501	862-501	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
14*	-----	-----	-----	-----	Hydrauliksystem	Hydraulic system	Système hydraulique	Sistema idraulico
15	0349302	0349302	0349302	0349302	Klammerschaube (2)	Bracket screw (2)	Vis du support (2)	Vite della staffa (2)
16	0509772	0509772	0509772	0509772	Federscheibe	Lock washer	Rondelle d'arrêt	Rondella elastica di sicurezza
17	0528235	0528235	0528235	0528235	Befestigungswinkel	Bracket	Equerre de fixation	Squadretta di fissagio
18*	0528611A	0528611A	-----	-----	Convertokit, Elektromotor, 230V	Convertokit, DC electric, 230V	Convertokit, moteur électrique, 230V	Convertokit, DC elettrico (230V)
19*	-----	-----	0528612A	0528612A	Convertokit, Elektromotor, 400V	Convertokit, DC electric, 400V	Convertokit, moteur électrique, 400V	Convertokit, DC elettrico (400V)
20 449	125 449	125 0290510	290510 Keilriemen, "V",	Convertokit, Benzimotor	Convertokit, Benzimotor	Belt, "V", Convertokit, gas motor	Courroire, "V", moteur essence	Cinghla a "V", Convertokit, benzina
21*	451-070	451-070	451-070	451-070	Wagenbaugruppe	Cart assembly	Ensemble de chariot	Gruppo carrello
22	0349480	0349480	0349480	0349480	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
23	0349362	0349362	0349362	0349362	Scheibe (2)	Washer (2)	Rondelle (2)	Rondella (2)
24*	0290614A	0290614A	-----	-----	Convertokit, 4,8 PS, Honda, Benzin	Convertokit, 4.8 Hp, Honda, gasoline	Convertokit, 4.8 HP, Honda, essence	Convertokit, 4.8 HP, Honda, benzina
	-----	0290456A	0290456A	Convertokit, 8,5 PS, Honda, Benzin	Convertokit, 8.5 Hp, Honda, gasoline	Convertokit, 8.5 HP, Honda, essence	Convertokit, 8.5 HP, Honda, essence	Convertokit, 8.5 HP, Honda, benzina

• Siehe separate Auflistung / See separate listing / voir la liste de pieces distincte / Vedere elenco a parte

HC 950·HC 950-SSP·HC 970·HC 970-SSP

(22)

Pos.	HC950 HC950-SSP	HC970 HC970-SSP	D Benennung	GB Description	F Description	I Denominazione
1 0528	089 0528089 Dechsel Handle Po	gnée Manubrio
2 9841	504 9841504 Haltefeder (2) Snap	button (2) Ressort (2) Molla di tenuta (2)
3 0295	509 0295609 Scheibe (2) Washer	(2) Rondelle (2) Rondella (2)
4 0295	510 0295610 Spannhülse (2) Roll	pin (2) Goupille de serrage (2)		Bussola di serraggio (2)
5	0295607	0295 607	Buchse (2)	Sleeve (2)	Douille (2)	Bussola (2)
6	0528084	0528084	Wagengriffdistanzelement	Cart handle spacer	Entretoise de la poignée du chariot	Spaziatore impugnatura cart
7	0528088	0528088	Sicherungsring (2)	Retaining ring (2)	Bague de retenue (2)	Anello di ritegno (2)
8 0295	687 0295687 Scheibe (4) Washer	(4) Rondelle (4) Rondella (4)
9	0528087	0528087	Schwingenachse	Swing arm axle	Essieu du bras oscillant	Assale braccio oscillante
10	0509239	0509239	Kurbelkeil	Cotter pin	Goupille fendue	Coppiglia
11	0349324	0349324	Griff	Grip	Poignée	Impugnatura
12	0349327	0349327	Sicherungsbolzen	Lock pin	Goupille de verrouillage	Perno di blocco
13	0349328	0349328	Feder	Spring	Ressort	Molla
14	0528086	0528086	Schwinge	Swing arm	Bras oscillant	Braccio oscillante
15	0295606 0295606 Scheibe (4)	Washer (4) Rondelle (4) Rondella (4)
16	0295608	0295608	Schraube	Screw	Vis	Vite
17	0528341A	0528341A	Grundgestell	Frame, welded	Chàssis	Telaio base del carrello
18	0509390	0509390	Rad (2)	Wheel (2)	Roue (2)	Ruota (2)
19	0509625	0509625	Radkappe (2)	Wheel cap (2)	Chapeau de roue (2)	Coppa coprimozzo (2)
20	0528085	0528085	Stopfen (2)	Plug (2)	Fiche (2)	Tappo (2)

HC 950·HC 950-SSP·HC 970·HC 970-SSP
23

Pos.	HC950 HC950-SSP	HC970 HC970-SSP	D Benennung	GB Description	F Description	1 Denominazione
1 0349	16 0349616 Aufkleber Knob	decal Etiquette Decalcomnia
2 0349	92 0349492 Sicherungsschra	tube Set screw Vis de blocage Vite di arresto
3	0349341	0349341	Druckregulierknopf	Pressure control knob	Bouton de réglage de pression	Manopola di controlledo pressione
4 0555	969 0555969 Controller Controller Commandes Comandi
5	0349455	0349455	Hydraulikölpmüpe	Hydraulic pump	Pompe hydraulique	Pompa idraulica
6	0349456	0349456	Passfeder	Key, pump	Clavette	Chiave, pompa
7 0349	345 0349345 Sicherungsschra	tube Set screw Vis de blocage Vite di arresto
8	0349225	0349225	Riemenscheibe	Pulley/fan assembly	Poulie	Gruppo puleggi/ventilatore
9	0349339	0349339	Rohranschluss	Tube connector	Connecteur de tube	Raccordo tubo
10	0349302	0349302	Schraube (8)	Screw (8)	Vis (8)	Vite (8)
11	0349303	0349303	Federscheibe (10)	Lock washer (10)	Rondelle d'arrêt (10)	Rondella di sicurezza (10)
12	0349360	0349360	O-ring	O-ring	Joint torque	O-ring
13	0349356	0349356	Rücklaufschlauch	Return hose assembly	Tuyau de retour	Gruppo tubo di ritorno
14	0349465	0349465	Anschluss, 45°	Fitting, 45°	Raccord, 45°	Raccordo, 45°
15	0349463	0349463	Adapter	Adapter	Adaptateur	Adattatore
16	0290770	0290770	Öltankdeckel	Tank cover	Couvercle du réservoir d'huile	Coperchio serbatoio
17	0349350	0349350	Dichtung	Tank gasket	Joint	Guarnizione serbatoio
18	0349348	0349348	Senkschaubae (2)	Socket screw (2)	Vis à tête faisée (2)	Vite a brugola (2)
19	0349347	0349347	Scheibe (2)	Washer (2)	Rondelle (2)	Rondella (2)
20	0349349	0349349	Schraube (2)	Screw (2)	Vis (2)	Vite (2)
21	0528171	0528171	Doppelnippel	Nipple	Raccord double	Nippo
22	0349352	0349352	Winkel	Elbow, street	Coude	Gomito, chiusino
23	0349353	0349353	Filter	Inlet screen	Filtre	Schemo d'ingresso
24	0349375	0349375	Sechskantschaubae (2)	Hexagonal bolt (2)	Vis hexagonale (2)	Bullone a testa esagonale (2)
25	0254426	0254426	Scheibe (6)	Flat washer (6)	Rondelle (6)	Rondella piatta (6)
26	449-718A	449-718A	Hydrauliköltank	Hydraulic tank	Réserveir d'huile hydraulique	Serbatoio idraulico
27	0349458	0349458	Stellmutter (2)	Locknut (2)	Écrou d'arrêt (2)	Dado di sicurezza (2)
28	0349484	0349484	Verschlussschraube	Plug	Vis bouchon	Spina
29	0509292	0509292	Federscheibe (4)	Lock washer (4)	Rondelle d'arrêt (4)	Rondella di sicurezza (4)
30	0349363	0349363	Sechskantschaubae	Hexagonal bolt	Vis hexagonale	Bullone a testa esagonale
31	0509421	0509421	Sechskantschaubae	Hexagonal bolt	Vis hexagonale	Bullone a testa esagonale
32	0349340	0349340	Winkel	Elbow	Coude	Gomito
33	0349338	0349338	Schlauchklemme	Hose clamp	Collier	Fascetta per tubi
34	0349337	0349337	Rohr	Tubing, PTFE	Tube	Tubatura, PTFE
35	0349358	0349358	Druckschaugauch	Pressure hose assembly	Tuyau de pression	Gruppo tubo della pressione
36	0349487	0349487	Winkel	Elbow	Coude	Gomito
37	0555469	0555469	Filter	Hydraulic filter	Filtre	Filtro idraulico
38	0349361	0349361	Erdungsschiene	Ground lug	Barrette de mise à la masse	Tenone terra
39	0349614	0349614	Ölmessstab	Hydraulic fluid dipstick	Jauge de niveau	Coperchio/asta livello del fluido idraulico
40	0349373	0349373	Bypassventil	Hydraulic by-pass	By-pass	By-pass idraulico
41	0349467	0349467	Einfūllstutzen	Tube assembly	Raccord de replissage	Gruppo tubo
42	0528164A	0528164A	Rohr	Tube	Tube	Tubatura
43	0349368	0349368	Flügelschaubae	Thumb screw	Vis à ailes	Vite a testa zigrinata
44	0349369	0349369	Hutmutter	Acorn nut	Ecrou borgne	Dado ad alette
45	0509285	0509285	Scheibe	Washer	Rondelle	Rondella piatta
46	0349370	0349370	Riegel	Mounting plate retainer	Verrou	Fermo piasta di montaggio
47	0349371	0349371	Distanzischebe	Spacer	Bague d'espacement	Distanziatore

HC 950·HC 950-SSP·HC 970·HC 970-SSP

Pos.	HC950 HC950-SSP	HC970 HC970-SSP	D Benennung	GB Description	F Description	I Denominazione
1	0349384	0349384	Zylinderkopfstöpsel	Cylinder head plug	Fiche de la tête du cylindre	Tappo testata cilindro
2 0349	885 0349385 O-ring O-ring Joint torque O-ring
3	0349386	0349386	Flexible Stellmutter	Flex lock nut	Écrou de blocage souple	Dado di bloccaggio cordone
4 0349	878 0349378 Bedienungsarretier ing (2) Trip retainer (2) Dispositif de retenue du				déclenchement (2)	Fermo scatto (2)
5 0349	879 0349379 O-ring (2) O-ring (2) Joint torque (2) O-ring (2)
6	0349380	0349380	Bedienungsfeder (2)	Trip spring (2)	Ressort de déclenchement (2)	Molla scatto (2)
7	0349381	0349381	Kugel, SS (2)	Ball, SS (2)	Bille, SS	Sfera, SS (2)
8	0349388	0349388	Zylinderkopf	Cylinder head	Tête du cylindre	Testata cilindro
9 0349	889 0349389 O-ring (2) O-ring (2) Joint torque (2) O-ring (2)
10	0349382	0349382	Spule / Abziehhuïlsensatz	Spool / sleeve set	Ensemble tiroir/manchon	Set bobina / manicotto
11	0349383	0349383	O-ring (3)	O-ring (3)	Joint torque (3)	O-ring (3)
12	0349390 0349390	9390	Distanzring	Sleeve retainer	Dispositif de retenue du manchon	Fermo manicotto
13	0349391	0349391	Haltering	Retainer ring	Bague de retenue	Anello di fermo
14	0349393	0349393	Kolbenarretierschraube	Piston retainer screw	Vis de retenue du piston	Vite fermo pistone
15	0349394	0349394	Kolben	Piston	Piston	Pistone
16	0349395	0349395	Kolbendichtung	Piston seal	Joint du piston	Guarnizione pistone
17	0349396 0349396 O-ring O-ring Joint torque O-ring
18	0349397 0349397	9627	Ventilstangenbaugruppe	Valve rod assembly	Tige de soupape	Gruppo stelo valvola
19	0349398	0349633	Kolbenstange	Piston rod	Tige du piston	Stelo pistone
20	0349516	0349516	Winkel, 90°	Elbow, 90°	Coude, 90°	Gomito, 90°
21	0555480	0555480	O-ring (2)	O-ring (2)	Joint torque (2)	O-ring (2)
22	192-051	192-051	Elbow (includes item 21)	Winkel (beinhaltet Teile 21)	Coude (inclut le élément 21)	Gomito (include voci 21)
23	0537563	0537531	Motorenrohr	Motor tube	Tube moteur	Tubo motore
24	0537564	0537564	Tee (includes item 21)	T-Stück (beinhaltet Teile 21)	Raccord en T (inclut le élément 21)	Derivazione a T (include voci 21)
25	431-019	431-019	Fitting	Anschluss	Raccord	Alloggiamento
26	0349399	0349399	Seegerring	Lock ring	Bague de retenue	Anello di blocaggio
27	0349626	0349400	Zylinder	Cylinder	Cylindre	Cilindro
28	0349401	0349401	Stangendichtung	Rod seal	Joint de tige	Guarnizione asla
29	0555647	0555680	Motor/Pumpenblock	Motor/pump block	Bloc moteur/pompe	Blocco motore/pompa
30	0509418	0509418	Kugelhahn	Ball valve	Vanne à bille	Valvola a sfera
31	0528096	0528096	Drehlageraufbau	Swivel fitting assembly	Raccord articulé	Gruppo raccordo a snodo
	0349703 0349703 Motorenc servicesatz — Klein (beinhaltet Teile 2-3, 5-7, 9, 11, 16, 17, und 28)			Motor service kit, minor (includes items 2, 3, 5-7, 9, 11, 16, 17, and 28)	Kit d'entretien du moteur — mineur (inclut les éléments 2 à 3, 5 à 7, 9, 11, 16 à 17, et 28)	Kit servizio motore — minimo (include voci 2, 3, 5-7, 9, 11, 16, 17, e 28)
	0537926 0537928 Motor tube kit (includes items 21-25)			Motorrohr-Kit (beinhaltet Teile 21-25)	Kit tube à moteur (inclut les éléments 21 à 25)	Kit tubo motore (comPRENE articoli 21-25)

HC 950·HC 950-SSP·HC 970·HC 970-SSP

Pos. H	C950	HC950-SSP HC970	HC970-SSP	Benennung	GBDescription	FDescription	1Denominazione
1 0349	406 0349406	0349406 03	49406 Spiraling Retainring Bague spiralee Anel de retenção
2	0349407	0349407	0349407	0349407	Verbindungsstift	Connecting pin	Goupille de liaison
3 0349	473 0349473	0349473 03	49473 Abdeckung (2) Cover (2) Couvercle (2) Copertura (2)
4 0349	472 0349472	0349472 03	49472 Schraube (2) Screw (2) Vis (2) Vite (2)
5	0349408	0349408	0349408	0349408	O-ring, PTFE (2)	O-ring, PTFE (2)	Joint torque, PTFE (3)
6 0349	409 0349409	0349409 03	49409 Dichtungssatz, Leder/Ultrahochmolekular-gewichtigesPolyethylen/Stahl (2)			Packing set, leather/UHMWPE/steel (2)	Garniture, cuir/UHMWPE/acier (2)
7 0349	410 0349410	0349410 03	49410 Konusfeder (2) Uper packing spring			(2)	Ressort de garniture supérieure (2)
8	0349596	0550036	0349411	0550037	Kolbenstange	Displacement rod	Tige de piston
9	0349412	0349412	0349412	0349412	Federhalter	Spring retainer	Ressort conique
10	0349413	0349413	0349413	0349413	Druckfeder	Lower packing spring	Ressort de garniture inférieure
11	0349622	-----	0349622	-----	Ablassventilkorb	Outlet valve cage	Cage de soupape de sortie
12	0509710	9941501	0509710	9941501	Kugel	Outlet valve ball	Bille
13	0555668	-----	0555668	-----	Auslassventilsitz	Outlet valve seat	Siège du clapet de refoulement
14	0555669	-----	0555669	-----	Scheibe	Seal washer	Rondelle
15*	0555670	-----	0555670	-----	Auslassventilgehäuse	Outlet valve housing	Corps du clapet de refoulement
16	0349606	0349606	0349416	0349416	Zylinder	Pump cylinder	Cylindre
17	0349417	0349417	0349417	0349417	O-ring	O-ring	Joint torque
18	0528081	0528081	0528081	0528081	Scheibe	Wave washer	Rondelle
19	0555672	-----	0555672	-----	Kugelführung	Foot valve cage	Guide de bille
20	0509707	-----	0509707	-----	Kugel	Foot valve ball	Bille
21	0509623	-----	0509623	-----	Einlassventilsitz	Foot valve seat	Siège
22	0509708	-----	0509708	-----	Sitz o-ring	Seat o-ring	Siège du joint torique
23	0528011	-----	0528011	-----	Einlassventilgehäuse	Foot valve housing	Logement du clapet de pied
24	0349300	-----	0349300	-----	Ansaugrohr	Siphon tube	Tube d'aspiration
	HC950	HC950-SSP HC970	HC970-SSP
	0528102 0537901 0528	103 0537901 0528	FlüssigkeitsbereichWartungssatz, gross(beinhaltet Teile 8, 16und FlüssigkeitsbereichWartungssatz, Klein P/N 0528101)		Fluid section service kit, major (includes items 8, 16, and fluid section service kit, minor P/N 0528101)	Kit de maintenance de la section des liquides, principal (inclut les éléments 8, 16, et le kit de maintenance de la section des liquides, mineur, n° de pièce 0528101)	Kit servizio sezione fluido, massimo (includi voci 8, 16, ed il kit servizio sezione fluido, minimo P/N 0528101)
	0528101	-----	0528101	-----	FlüssigkeitsbereichWartungssatz, Klein (beinhaltet Teile 1, 5, 6, 11, 12, 14, 17, 20, 22, and Loctite P/N 426-051)	Fluid section service kit, minor (includes items 1, 5, 6, 11, 12, 14, 17, 20, 22, and Loctite P/N 426-051)	Kit de maintenance de la section des liquides, mineur (inclut les éléments 1, 5, 6, 11, 12, 14, 17, 20, 22 e Loctite P/N 426-051)
	-----	0528705	-----	0528705	FlüssigkeitsbereichWartungssatz, Klein (beinhaltet Teile 1, 5, 6, 12, 17, und Loctite P/N 426-051)	Fluid section service kit, minor (includes items 1, 5, 6, 12, 17, and Loctite P/N 426-051)	Kit de maintenance de la section des liquides, mineur (inclut les éléments 1, 5, 6, 12, 17, et Loctite n° de pièce 426-051)
	0555678	-----	0555678	-----	Ablassventilbaugruppe (beinhaltet Teile 11-15)	Outlet valve assembly (includes items 11-15)	Soupape de sortie (inclut les éléments 11-15)

GB High-pressure filter

HC 950·HC 950-SSP·HC 970·HC 970-SSP

27

Pos. HC950		HC950-SSP HC970		HC970-SSP	DBenennung	GBDescription	FDescription	IDenominazione
1	0290443	0290443	0290443	0290443	Gehäusedeckel	Filter cap assembly	Couvercle du corps	Coperchio dell'alloggiamento
2 0349	430 0349430	0349430 03	49430 Druckfeder Spring	Ressort Molla
3 0349	707 0349707	0349707 03	49707 Filter patrone, 0	Maschen, mit Kugel	Filter element, 0 M, with ball	Cartouche de filtré 0 mailles, avec bille	Elemento filtró, 0 M, con sfera
	0349704*	0349704* 03	49704* 0349704* 0349704* 0349704* 0349704* 0349704* 0349704* 0349704* 0349704* 0349704* 0349704* 0349704* 03	704* Filter patrone, 50 Maschen, mit Kugel	Filter element, 50 M, with ball	Cartouche de filtré 50 mailles, avec bille	Elemento filtró, 50 M, con sfera
	0349431*	0349431* 03	49431* 0349431* 0349431* 0349431* 0349431* 0349431* 0349431* 0349431* 0349431* 0349431* 0349431* 0349431* 03	431* Filter patrone, 5 Maschen, mit Kugel	Filter element, 5 M, with ball	Cartouche de filtré 5 mailles, avec bille	Elemento filtró, 5 M, con sfera
	0349705*	0349705* 03	49705* 0349705* 0349705* 0349705* 0349705* 0349705* 0349705* 0349705* 0349705* 0349705* 0349705* 0349705* 03	705* Filter patrone, 100 Maschen, mit Kugel	Filter element, 100 M, with ball	Cartouche de filtré 100 mailles, avec bille	Elemento filtró, 100 M, con sfera
4 0349	432 0349432	0349432 03	49432 Dichtung dick Gasket, PTFE (thick) Joint épais					Guarnizione, PTFE (spesso)
5 0349	433 0349433	0349433 03	49433 Dichtung dunn Gasket, PTFE (thin) Joint mince					Guarnizione, PTFE (sottile)
6 0349	434 0349434	0349434 03	49434 O-Ring	O-ring O-ring, PTFE Joint torque, PTFE O-ring, PTFE	Pine plug	Vis bouchon	Tappo tubo
7	0349435	0349435	0349435	0349435	Ventilsitz	Seat, tungsten carbide	Siège de soupape	Sede, carburo di tungsteno
8	0528161	0528161	0528161	0528161	Manometer	Pressure gauge	Manomètre	Manometro
9	0290424	0290424	0290424	0290424	Gehäuse	Filter body	Corps	Corpo filtró
10	0349438	0349438	0349438	0349438	Verschlussschraube	Pipe plug	Vis bouchon	Tappo tubo
11	0509738	-----	-----	-----	Anschlussgewinde Materialausgang, 3/8"	Fluid outlet fitting, 3/8"	Raccord de la sortie du fluide, 3/8" (0,9 cm)	Raccordo dell'uscita del fluido, 3/8"
	-----	0349610 03	349610 0349610 Anschlussgewinde Materialausgang, 1/2"	610 Anschlussgewinde Materialausgang, 1/2"	Fluid outlet fitting, 1/2"	Raccord de la sortie du fluide, 1/2" (1,3 cm)	Raccordo dell'uscita del fluido, 1/2"
12	0528082	0528082	0528082	0528082	Winkelstück, 90°	Elbow, 90°	Coude, 90°	Gomito, 90°
13**	0555645	0555645	0555645	0555645	Ablassventil	Bleed valve	Vanne de purge	Valvola di sfiato
	0528608A	-----	-----	-----	Filterbaugruppe, 3/8" Anschlussgewinde Materialausgang (beinhaltet Teile 1-13)	Filter assembly, 3/8" fluid outlet fitting (includes items 1-13)	Ensemble de filtré, 0,9 cm raccord de la sortie du fluide, inclut les éléments 1-13)	Gruppo filtró, 3/8" raccordo dell'uscita del fluido (include voci 1-13)
	-----	0528609A	0528609A 05	28609A	Filterbaugruppe, 1/2" Anschlussgewinde Materialausgang (beinhaltet Teile 1-13)	Filter assembly, 1/2" fluid outlet fitting (includes items 1-13)	Ensemble de filtré, 1,3 cm raccord de la sortie du fluide, inclut les éléments 1-13)	Gruppo filtró, 1/2"raccordo dell'uscita del fluido (include voci 1-13)
	0349700 03	0349700 0349700	700 0349700	Filterwartungssatz (beinhaltet Teile 2 und 4-6)	Filter service kit (includes items 2 and 4-6)	Filter service kit (includes items 2 and 4-6)	Kit d'entretien du filtré (inclut les éléments 2 et 4-6)	Kit servizio filtró (include voci 2 e 4-6)

• Optional / Optional / Facultatif / Opzionale
  ** Siehe separate Auflistung / See separate listing / voir la liste de pieces distincte / Vedere elenco a parte

HC 950·HC 950-SSP·HC 970·HC 970-SSP

Pos.	HC 950 HC 950-SSP	HC 970 HC 970-SSP	Benennung	Description	F Description	1 Denominazione
1 980	5427 9805426	Schraube (2) Screw (2) Vis (2) Vite (2)
2 034	9334 0509285	Scheibe (12) Flat washer (12) Rondelle (12) Rondella (12)
3 232	9129----- Elektromotor, 3 PS	50 Hz, 230V	Motor, DC-Electric, 3 Hp, 50 Hz, 230V	Motor électrique, 3 Hp, 50 Hz, 230V	Motore elettrico, 3 Hp, 50 Hz, 230V
	233	tor 400 V, 50 Hz, V3~	Electric motor 400 V, 50 Hz, V3~	Motor électrique 400 V, 50 Hz, V3~	Motore elettrico 400 V, 50 Hz, V3~
4 034	9643 0349535	Seilrolle Pulley	Poulie Puleggia
5	0349537	0349537	Montageplatte	Mounting plate	Plaque de fixation	Piastra di montaggio
6	0507786	-----	Federscheibe (4)	Lock washer (4)	Rondelle d'arrêt (4)	Rondella di sicurezza (4)
	-----	0509292	Federscheibe (4)	Lock washer (4)	Rondelle d'arrêt (4)	Rondella di sicurezza (4)
7	0509885	-----	Mutter (2)	Nut (2)	Écrou (2)	Dado (2)
	-----	9812320	Mutter (2)	Nut (2)	Écrou (2)	Dado (2)
8	0290538	0290538	Schaumband (2)	Foam strip (2)	Languette en mousse (2)	Striscia in schiuma (2)
9	0528339A	0528339A	Schild	Shield	Écran protecteur	Protezione
10	0349333	0509293	Stellmutter (4)	Stop nut (4)	Écrou d'arrêt (4)	Dado di bloccaggio (4)
11 980	05444 0509294	Schraube (2) Screw (2) Vis (2) Vite (2)
12	590-411	590-411	Abstandhalter (4)	Spacer (4)	Entretoise (4)	Distanziatore (4)
13	-----	9822632	Scheibe (4)	Washer (4)	Rondelle (4)	Rondella (4)
14	254334	254334	Kondensatorgehäuse	Housing	Carter	Carcassa
15 995	52870----- Kondensator 60 MF/400-450 V (230 V~, 50 Hz)		MF/400-450 V (230 V~, 50 Hz)	Capacitor 60 MF/400-450 V (230 V~, 50 Hz)	Condensateur 60 MF/400-450 V (230 V~, 50 Hz)	Condensatore 60 MF/400-450 V (230 V~, 50 Hz)
16 995	53704----- EIN/AUS-Schalter	230 V~, 50 Hz	ON/OFF switch 230 V~, 50 Hz	Interrupteur MARCHE/ ARRET 230 V~, 50 Hz	Interrutore ON/OFF 230 V~, 50 Hz	Interrutore ON/OFF 230 V~, 50 Hz
	----- 9953704 EIN/AUS-Schalter	schalter 400 V, 50 Hz, V3~	ON/OFF switch 400 V, 50 Hz, V3~	Interrupteur MARCHE/ ARRET 400 V, 50 Hz, V3~	Interrutore ON/OFF 400 V, 50 Hz, V3~	Interrutore ON/OFF 400 V, 50 Hz, V3~
17	2301766	2301766	Kontrolleucht	Control lamp	Lampe de contrôle	Lampada spia
18 995	51652----- Geräteanschlussleitung H07RN-F3G2,5~6m		Power cord H07RN-F3G2.5~6m	Cordon d'alimentation H07RN-F3G2.5~6m	Cavo di alimentazione elettrica H07RN-F3G2.5~6m	Cavo di alimentazione elettrica H07RN-F3G2.5~6m
	----- 0349259 Geräteanschlussleitung H07RN-F3G2,5~6 m		Power cord H07RN-F3G2.5~6 m	Cordon d'alimentation H07RN-F3G2.5~6 m	Cavo di alimentazione elettrica H07RN-F3G2.5~6 m	Cavo di alimentazione elettrica H07RN-F3G2.5~6 m
19	9931039	----- Passfeder 8 x 7 x 25		Featherkey 8 x 7 x 25	Clavette 8 x 7 x 25	Linguetta 8 x 7 x 25
	----- 9931042	Passfeder 8 x 7 x 45		Featherkey 8 x 7 x 45	Clavette 8 x 7 x 45	Linguetta 8 x 7 x 45
20	0349644	0349644	Spannbuchse	Spring collet	Douille de serrage	Bussola di serraggio
21 230	04608 2304608 Dichtung Gasket Joint Guarnizione
22	9902234	9902234	Schraube	Screw	Vis	Vite
23	9950244	2306244	Klemmleiste	Terminal block	Bornes	Morsettiera
24 990	00249 990249 Schraube (4) screw (4) Vis (4) Vite (4)
25	9902209	9902209	Schraube	Screw	Vis	Vite
26	254335	254335	Klemmkasten	Electrical box	Boite électrique	Scatola elettrica
27 990	00518 9900518 Schraube (4) screw (4) Vis (4) Vite (4)
28	254337	254337	Montageplatte	Mounting plate	Plaque de fixation	Piastra di montaggio
29	254336	254336	Dichtung	Gasket	Joint	Guarnizione
30	3158661	9952685	Kabelverschraubung	Strain relief	Bride de cordon	Presa cavo
31 052	28344 0349538 Keilriemen, "V", Convertokit, Elektromotor	Belt, "V", Convertokit, DC electric	Courroire, "V", moteur électrique	Courroire, "V", moteur électrique	Cinghia a "V", Convertokit, DC elettrico
	2329130----- Elektromotor, 3 PS, 50 Hz, 230V (beinhaltet Teile 3, 14-18 und 21-31)			Motor assembly, 230V complete (Includes items 3, 14-18, and 21-31)	Motor électrique, 3 Hp, 50 Hz, 230V (inclut les éléments)	Motore elettrico, 3 Hp, 50 Hz, 230V (include voci 3, 14-18, e 21-31)

HC 950·HC 950-SSP·HC 970·HC 970-SSP

Pos.	HC 950 HC 950-SSP	HC 970 HC 970-SSP	D Benennung	GB Description	F Description	I Denominazione
1 860	552 0509294	Schaube (4) Scew (4) Vis (4) Vite (4)
2 034	9334 0509285	Scheibe (8) Wascher (8) Rondelle (8) Rondella (8)
3	0349589	-----	Benzinmotor, 4,8 PS, Honda	Engine, gas, 4.8 Hp, Honda	Moteur, essence 4,8 Honda	Motore, benzina 4,8 HP, Honda
	-----	0349421	Benzinmotor, 8,5 PS, Honda	Engine, gas, 8.5 Hp, Honda	Moteur, essence 8,5 Honda	Motore, benzina 8,5 HP, Honda
4	0555553	0555553	Passfeder	Key	Clavette	Chiave
5	449-984	0290409	Seilrolle	Pulley	Poulie	Puleggia
6	0290132	0290480	Montageplatte	Mounting plate	Plaque de fixation	Piastra di montaggio
7	0528205	0509293	Stellmutter (4)	Stop nut (4)	Écrou d'arrêt (4)	Dado di bloccaggio (4)

GB Belt Guard Assembly

F Protège-courroie

HC 950·HC 950-SSP·HC 970·HC 970-SSP

Pos.	HC950 HC950-SSP	HC970 HC970-SSP	D Benennung	GB Description	F Description	1 Denominazione
1	0528340A	0528340A	Riemenschutz, hinteren	Belt guard, rear	Protège-courroie, derrière	Protezione cinghia, posteriore
2 9805	415 9805415	Schaube (4)	Screw (4) Vis (4) Vite (4)
3	0528329A	0528329A	Befestigungswinkel	Bracket	Equerre de fixation	Carter inferiore
4	9805413	9805413	Schraube	Screw	Vis	Vite
5	9822523	9822523	Sicherungsring	Retaining ring	Bague de retenue	Anello di ritegno
6	0349347	0349347	Scheibe	Washer	Rondelle	Rondella
7	0528345	0528345	Knopf	Bolt	Bouton	Manopola
8	0290794	0290794	Gelenkstück	Hinge	Charnière	Cerniera
9	0524318	0524318	Mutter	Nut	Écrou	Dado
10	0528326A	0528326A	Riemenschutz, vorne	Belt guard, front	Protège-courroie, devant	Protezione cinghia, anteriore
11	0528802	0528804	Aufkleber	Label	Etiquette	Decalcomania

HC 950·HC 950-SSP·HC 970·HC 970-SSP

31

Pos.	HC950 HC950-SSP	HC970 HC970-SSP	D Benennung	GB Description	F Description	I Denominazione
1 0555	64 0555664	Sedskantschraube	Hex screw Vis hexagonale Vite a testa esagonale
2 0555	63 0555663	Schiebe Flat washer	Rondelle Rondella piatta
3 0295	31 0295731	Standhalter Spacer	Entretoise Distanziatore
4 0295	30 0295730	Ventilgriff Valve handle	Maniglia valvola
5	9820905	9820905	Federscheibe (3)	Spring washer (3)	Rondelle de ressort (3)	Rondella elastica (3)
6	9822516	9822516	Haltering	Retaining ring	Bague de retenue	Anello di tenuta
7	0294501	0294501	Ventilunterlagsscheibe	Valve washer	Rondelle de soupape	Rondella valvola
8	0555622	0555622	Ventilschaltspindel	Valve stem	Tige de soupape	Steli della valvola
9	9871045	9871045	Schaltspindel O-Ring	Stem O-ring	Joint torique de la tige	Stelo dell' o-ring
10	0555767	0555767	Ventilgehäuse	Valve housing	Logement de la soupape	Corpo valvola
11	9841502	9841502	Kugel	Ball	Bille	Sfera
12	0555766	0555766	Ventilsitz	Valve seat	Siège de la soupape	Sede valvola
13	0294499	0294499	Ventildichtung	Valve seal	Joint de la soupape	Guarnizione valvola
14	0550660	0550660	Ventilsitzhalter	Valve seat retainer	Dispositif de retenue du siège de la soupape	Fermo sede valvola

Schaltplan Electrical Schematic Schéma électrique Schema elettrico

HC 950

HC 970

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Important notes on product liability

As a result of an EC regulation being effective as from January 1, 1990, the manufacturer shall only be liable for his product if all parts come from him or are released by him, and if the devices are properly mounted and operated.

If the user applies outside accessories and spare parts, the manufacturer's liability can fully or partially be inapplicable; in extreme cases usage of the entire device can be prohibited by the competent authorities (employer's liability insurance association and factory inspectorate division).

Only the usage of original WAGNER accessories and spare parts guarantees that all safety regulations are observed.

3+2 years guarantee for professional finishing

Wagner professional guarantee

(Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as "customer") who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/profi-guarantee.

The buyer's claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee.

We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months.

Systems driven by petrol or air are also guaranteed for a 12 month period.

The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative.

For all products bought in authorised specialist shops from 01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop.

Registration can be completed on the Internet under www.wagner-group. com/prof-guarantee.The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration.

When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed.

Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be enforced.

3. Handling

If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee claims must be made immediately, or at the latest within a period of 2 weeks.

The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certificate must be included.

The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.

4. Exclusion of guarantee

Guarantee claims cannot be considered

• for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, filters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation.
• in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning.
• for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts.
• for products to which modifications or additions have been carried out.
• for products where the serial number has been removed or is illegible
• for products to which attempts at repairs have been carried out by unauthorised persons.
• for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device.
• for products that have been partially or fully taken apart.

5. Additional regulations.

The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country.

If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer.

The above regulations manage the legal relationship to us conclusively. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application.

Claims for liability for defects to the specialist trader remain unaffected.

German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority.

J. Wagner GmbH

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Federal Republic of Germany

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos Repos REPOSSING

		D

In observance of the European Directive 2002/96/ EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way!

Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct.

F