656578 - Screwdriver SILVERLINE - Free user manual and instructions
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| Product type | Pneumatic impact wrench (impact screwdriver) |
| Brand | Silverline |
| Model | 656578 |
| Max. working pressure | 6.3 bar (90 psi) |
| Air consumption | 140 L/min (5 cfm) |
| Air inlet | 1/4" BSP with two male quick connectors (EN-6 and EQ-4) |
| Minimum hose diameter | 9.5 mm (3/8") |
| Square drive | 1/2" (12.7 mm) |
| Rotation direction | Screwing and unscrewing (reversible) |
| No-load speed | 150 min⁻¹ |
| Max. torque | 61 Nm |
| Weight | 1.25 kg |
| Sound power level | 106 dB(A) |
| Sound pressure level | 95 dB(A) |
| Weighted vibration | 2.9 m/s² |
| Uncertainty K (vibration) | 1.5 m/s² |
| Power supply | Compressed air (compressor) |
| Main functions | Tightening and loosening nuts and bolts with impact sockets |
| Maintenance | Daily lubrication with pneumatic tool oil; clean with soft brush or dry cloth |
| Safety | Wear hearing, eye, respiratory protection, helmet and gloves; do not use with compressed gas |
| Spare parts and repairability | Accessories available at Silverline dealer; repairs by authorized center |
| General information | 3-year warranty upon registration; non-professional use |
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USER MANUAL 656578 SILVERLINE
Air Ratchet Wrench 1 / 2''
Thank you for purchasing this Silverline product. This manual contains information necessary for safe and effective operation of this product. This product has unique features and, even if you are familiar with similar products, it is necessary to read this manual carefully to ensure you fully understand the instructions. Ensure all users of the product read and fully understand this manual. Keep these instructions with the product for future reference.
Description of Symbols
The rating plate on your tool may show symbols. These represent important information about the product or instructions on its use.
Wear hearing protection
Wear eye protection
Wear breathing protection
Wear head protection
Wear hand protection
WARNING: To reduce the risk of injury, user must read instruction manual
DO NOT use with compressed gas cylinders!
Conforms to relevant legislation and safety standards
Environmental Protection
Air tools should not be disposed of with household waste. They contain traces of oil and other lubricants. Please recycle where facilities exist. Check with your local authority or retailer for recycling advice.
Technical Abbreviations Key
| \( {\mathrm{n}}_{0} \) | No load speed |
| psi Pounds per square inch | |
| bar Metric unit of pressure | |
| L/min Litres per minute | |
| cfm Cubic feet per metre | |
| Ø Diameter | |
| \( {\mathrm{{min}}}^{1} \) | Operations per minute |
| BSP British Standard Pipe (thread) | |
| dB(A) Decibel sound level (A weighted) | |
| \( \mathrm{m}/{\mathrm{s}}^{2} \) | Metres per second squared (vibration magnitude) |
Specification
Maximum operating pressure: 6.3bar (90psi)
Air consumption: 140L/min (5cfm)
Air Inlet: 14^th BSP, supplied with two male airline quick connectors (EN-6 'UK' and EQ-4 'European' types)
Minimum hose diameter: 9.5mm (3 / 4^ )
Square drive: 1/2
Directions: forward & reverse
No load speed: 150min
Max. torque: 61Nm
Weight: 1.25kg
As part of our ongoing product development, specifications of
Silverline products may alter without notice.
Sound and vibration information:
Sound pressure L: 95dB(A)
Sound power L 106dB(A)
Uncertainty K: 3dB(A)
Vibration emission value a. 2.9m/s
Uncertainty K: 1.5m/s
The sound intensity level for the operator may exceed 85dB(A)
and sound protection measures are necessary.
Fastener Tool SafetyWarnings
WARNING: Read and understand the safety instructions before installing, operating, repairing, maintaining, cleaning, changing accessories on, or working near this tool. Failure to do so can result in serious injury.
Save all warnings and instructions for future reference.
WARNING: This appliance is not intended for use by persons (including children) with reduced physical or mental capabilities or lack of experience or knowledge unless they have been given supervision or instruction concerning use of the tool by a person responsible for their safety. Children must be supervised to ensure that they do not play with the tool.
Only qualified and trained users should install, adjust, or use the tool.
- Do not modify the tool. Modifications can reduce the effectiveness of safety measures and increase the risks to the user.
- Do not discard the safety instructions; give them to the user.
- Do not use the tool if it has been damaged.
- Inspect the tool periodically to verify that the ratings and markings required by ISO 11148 (detailed in the Description of Symbols) are legibly marked on the tool. The user (and employer if appropriate) should contact the manufacturer to obtain replacement marking labels when necessary.
- Compressed air can cause severe injury.
Always disconnect the tool from the air supply when not in use.
- Always disconnect the tool from the compressed air supply before changing accessories, making adjustments and/or repairs and when moving away from an operating area to a different area.
- Keep fingers away from trigger when not operating the tool and when moving from one operating position to another.
- Never direct compressed air at yourself, others or animals.
- Whipping hoses can cause severe injury. Always check for damaged or loose hoses or fittings.
- Never carry or drag an air tool by its nose.
- When using air tools, do not exceed the maximum operating pressure.
- Inspect tools and accessories before each use. Do not use if damaged or excessively worn.
Air tools should only be powered by compressed air at the lowest pressure required by the task to reduce noise and vibration and minimise wear.
- Never use pure oxygen or combustible gases to power an air tool. Air tools are not designed for these power sources and their use creates a fire and explosion hazard.
- Be aware that air tools may become cold during use, affecting grip, control and susceptibility to vibration-related injury.
IMPORTANT: Even when this tool is used as prescribed it is not possible to eliminate all residual risk factors. If you are in any doubt as to the safe use of this tool, do not use it.
Projectile Hazards
a) Be aware that failure of the workpiece, accessories, or tool itself can generate high-velocity projectiles.
b) Always wear impact-resistant eye protection during operation of this tool. The grade of protection required should be assessed for each use.
c) Assess risk to others when considering projectile hazard risk.
d) Ensure that the workpiece is securely fixed.
Entanglement Hazards
a) Injury can occur if loose clothing, personal jewellery, neck wear, hair or gloves are not kept away from the tool and its accessories.
b) Gloves can become entangled with the rotating drive, causing severed or broken fingers.
c) Rotating drive sockets and drive extensions can easily entangle rubber-coated or metal-reinforced gloves.
d) Do not wear loose-fitting gloves or gloves with cut or frayed fingers.
e) Never hold the drive, socket or drive extension.
Operating Hazards
a) Ensure users and maintenance personnel are physically able to handle the bulk, weight and power of the tool.
b) Hold the tool correctly; be ready to counteract normal or sudden movements such as recoil. Have both hands available.
c) Maintain a balanced body position and secure footing.
d) Only use lubricants recommended by the manufacturer.
e) Personal protective safety glasses should be used; suitable gloves and protective clothing are recommended.
f) For overhead work, wear a safety helmet.
g) Avoid direct contact with moving parts to prevent injury by pinching or cutting.
h) Be aware that there is a risk of electrostatic discharge if used on plastic and other non-conductive materials. Take appropriate steps to reduce this risk when working with these materials (e.g. using a grounding system).
i) Be aware that certain materials may present fire or explosion risks when being processed. Take appropriate precautions to reduce hazards. Employers should make risks clear to operators.
j) Switch off device / release start-and-stop control if the air / power supply is interrupted.
k) The use of the tool can expose the operator's hands to hazards including crushing, impacts, cuts and abrasions and heat. Wear suitable gloves to protect hands.
I) Fingers can be crushed in open ended crow-foot nutrurers.
m) Do not use in confined spaces and beware of crushing hands between tool and workpiece, especially when unscrewing.
Repetitive Motions Hazards
When using the tool the user may experience discomfort in the hands, arms, shoulders, neck or other parts of the body.
a) Adopt a comfortable posture whilst maintaining secure footing and avoiding awkward or off-balance postures. Change posture during extended tasks; this can help avoid discomfort and fatigue.
b) Symptoms such as persistent or recurring discomfort, pain, throbbing, aching, tingling, numbness, burning sensations or stiffness should not be ignored. Inform employer if appropriate and consult a qualified health professional.
Accessory Hazards
a) Disconnect the tool from the air supply before fitting or changing the accessory.
b) Avoid direct contact with the accessory during and after use. Accessories are often sharp and may become hot during use.
c) Use only sizes and types of accessories and consumables that are recommended by the manufacturer of the tool; do not use other types or sizes of accessories or consumables.
d) Ensure the maximum operation speed of any accessory equals or exceeds the rated speed marked on the tool.
e) Use only impact-wrench-rated sockets in good condition, as poor condition or hand sockets and accessories used with impact wrenches can shatter and become a projectile.
Work Area Hazards
a) Be aware of slippery surfaces caused by use of the tool and trip hazards caused by the air line. Slips, trips and falls are major causes of injury.
b) Where possible do not obstruct thoroughfares and passageways with air lines or cables. Take appropriate measures to reduce trip risk such as erecting warning signs and fixing cables and air lines in place.
c) Proceed with care in unfamiliar surroundings to minimise risk from hidden hazards such as utility lines.
d) The tool is not intended for use in potentially explosive atmospheres and is not insulated against contact with electric power.
e) Ensure that there are no electrical cables, gas pipes, etc., which could cause a hazard if damaged by use of the tool.
Dust and Fume Hazards
Dust and fumes can cause ill health (e.g. cancer, birth defects, asthma and/or dermatitis); risk assessment and implementation of appropriate controls for these hazards are essential.
a) Risks assessed should include dust created by the use of the tool and the potential for disturbing existing dust.
b) Direct the exhaust to minimise disturbance of dust.
c) Control dust and fumes at the point of emission as a priority.
d) Select, maintain and replace consumables / accessories as recommended in the instructions, to prevent an unnecessary increase in dust or fumes.
e) Use respiratory protection in accordance with any employer's instructions and as required by occupational health and safety regulations.
f) Take into account the risks associated with different materials. Working in certain materials creates dust and fumes that may cause an explosive environment.
g) Always use dust extraction or suppression systems which are suitable for the material being processed.
Noise Hazards
Exposure to high noise levels can cause permanent, disabling hearing loss and other problems, such as tinnitus (ringing, buzzing, whistling or humming in the ears). Risk assessment and use of appropriate controls for these hazards are essential.
a) Use appropriate controls to reduce the risk of noise-related injury. These can include actions such as damping materials to prevent workpieces from 'ringing'.
b) Use hearing protection in accordance with any employer's instructions and as required by occupational health and safety regulations.
c) Operate and maintain this tool as recommended in the instructions to prevent an unnecessary increase in the noise level.
d) Select, maintain and replace the consumable / accessory as recommended in the instructions, to prevent an unnecessary increase in noise.
e) Where a silencer is available, ensure it is in place and in good working order when the tool is being operated.
f) Take steps to reduce noise in the work area where possible (e.g. by using damping mats).
Vibration Hazards
Exposure to vibration can cause disabling damage to the nerves and blood supply of the hands and arms. Not all vibration hazards can be eliminated by tool design or construction, and some residual risks remain. Check the vibration-emission value (obtained using ISO 28927-3) shown in the specification table. Ensure the risk it represents is assessed and managed. If the risk cannot be managed so that it falls within acceptable limits, then do not use the tool.
Take the following steps to reduce risk of vibration-related injury:
- Wear warm clothing when working in cold conditions. Keep hands warm and dry.
- If numbness, tingling, pain or whitening of the skin of fingers or hands is experienced, stop using the tool, inform employer (where appropriate) and consult a qualified health professional.
- Operate and maintain the tool as recommended in the instructions to prevent an unnecessary increase in vibration levels.
- Where appropriate, support the weight of the tool in a stand, tensioner or balancer.
- The risk from vibration is generally greater when the grip force is higher. Hold the tool with a light but safe grip, taking account of the required hand reaction forces.
- Ensure the tool and accessories are properly mounted and in good repair: improperly mounted or damaged tools can cause excessive vibration.
Product Familiarisation
1 Forward/ReverseSwitch
2 Quick Connector
3 Speed Control Trigger
4 12" Square Drive
Included Accessories (not shown):
12" to 28" square drive adapter
WARNING: This device is not a torque wrench. After driving, always use a torque wrench to torque your fasteners.
Intended Use
12" square drive ratchet wrench, driven by compressed air from a compressor, and accessories for driving nuts and bolts.
Not intended for commercial use.
The tool must ONLY be used for its intended purpose. Any use other than those mentioned in this manual will be considered a case of misuse. The operator, and not the manufacturer, shall be liable for any damage or injury resulting from such cases of misuse. The manufacturer shall not be liable for any modifications made to the tool, nor for any damage resulting from such modifications.
Unpacking Your Tool
- Carefully unpack and inspect your tool. Fully familiarise yourself with all its features and functions.
- Ensure that all parts of the tool are present and in good condition. If any parts are missing or damaged, have such parts replaced before attempting to use this tool.
Before Use
WARNING: Always disconnect the tool from the air supply before adjustment or maintenance is carried out.
Fitting the quick connector
Note: This tool is supplied with two different male airline quick connectors:
EQ-4 - commonly used in Europe
EN-6 - mainly used in the UK
- Please choose the connector that is compatible with the airline system you are using, and install as outlined below:
- Apply some PTFE tape (not included) to the screw threads of the Quick Connector (2). This will help to maintain an airtight seal.
Note: Apply PTFE tape tightly and in a clockwise direction, so it does not come off when the thread is screwed into the tool.
- Remove the protective plug from the air inlet.
- Using a spanner (not included) screw the quick connector into the air inlet located at the base of the handle.
- Connect to airline, pressurise carefully and carry out a leak check (e.g. by spraying small amounts of soapy water on to the outside of the connectors).
Air lines fitted with matching female quick connectors will now be a push fit to the tool
WARNING: Do not attach the tool to a hose and the hose to a compressor with only threaded connections. Always use quick connectors so the tool can be removed from the air supply connection when needed for safe operation.
WARNING: Never fit a female quick connector directly to the leader hose/whip hose or directly to the tool. The stored pressurised air in the tool, even when detached from the main air supply, can operate the tool unexpectedly.
Recommended air supply
This tool should be connected to a clean, dry air supply with inline oiler and water separator.
- Do not allow supply pressure to exceed the maximum stated (see 'Specification').
- Ensure that water is drained from air system daily.
- Ensure all parts of the system (hoses, couplers, etc.) are correctly rated for the air pressure to be used.
Setting tool power
- The tool speed/power can be adjusted by increasing or reducing the air supply pressure within the range specified in 'Specification'.
- Whilst working with the tool, speed adjustments can be made via the Speed Control Trigger (3).
Attaching sockets
WARNING: Always disconnect the tool from the air supply before attaching or removing sockets.
1. Push a suitable socket directly on to the 12 " Square Drive (4), until the retention ball engages and you hear a 'clicking' sound.
Note: Use the supplied adapter to connect sockets with ^3R^a square drive.
2. To remove, firmly grip the socket and pull it off the drive.
Select direction
- For clockwise drive rotation, turn the Forward/Reverse Switch (1) anticlockwise into the position marked 'F'.
- For anticlockwise drive rotation, turn the Forward/Reverse switch clockwise into the position marked 'R'.
Note: The terms 'forward' and 'reverse' refer to right hand threads.
Operation
WARNING: When there is resistance on the drive socket e.g. when the fastener is fully tightened, the driving force will transfer to the handle and attempt to twist it. Ensure there is sufficient space to avoid trapping your hand/arm which can result in serious injury.
1. Install the required socket, select the desired direction and connect the air ratchet to the air supply.
2. Place the impact socket over the fastener.
WARNING: Ensure that the socket has firmly engaged the fastener to be driven.
3. Press the Speed Control Trigger (3) against the body of the tool to start.
4. Release the trigger to stop the tool.
IMPORTANT:
- DO NOT allow the tool to run in 'idle rotation' for an extended period of time. This will shorten its life.
- DO NOT use any additional force on the tool to drive a nut or bolt. This may damage the tool.
- Depending on the exact air pressure, the torque delivered by this air ratchet may vary. Always use a calibrated torque wrench to torque your fasteners after driving with this tool.
WARNING: Be aware that air tools may hold residual pressure after use. Always bleed air pressure from the tool after shutting off air supply.
Accessories
- Accessories for this tool including sockets, socket sets, extension bars etc. are available from your Silverline stockist. Spare parts can be obtained from your Silverline dealer or wwwquipmentsonline.com.
Maintenance
WARNING: Always disconnect from the air supply and depressurise before cleaning or carrying out any maintenance.
General inspection
Regularly check that all the fixing screws are tight. They may vibrate loose over time.
Cleaning
- Keep your tool clean at all times. Dirt and dust will cause internal parts to wear quickly, and shorten the machine's service life. Clean the body of your machine with a soft brush, or dry cloth.
IMPORTANT: There is very little that can go wrong with your air tool and it should be noted that when an air tool fails to work it is generally because the internal workings have corroded due to dirty, wet air and failure to follow the instructions given below.
Daily maintenance procedure
If an inline lubricator is not fitted to the air supply, the tool must be manually lubricated:
- Disconnect from the air supply.
- Pour 2-3 drops of oil into the air intake.
- Operate the machine at low speed to thoroughly lubricate all internal workings.
If the machine is in constant use or used for long periods at a time repeat the above procedure up to 3 times per day. - Use air tool oil. DO NOT UNDER ANY CIRCUMSTANCES USE NORMAL ENGINE OIL.
- Failure to comply with the operating and maintenance instructions may invalidate the guarantee.
Storage
- Store this tool carefully in a secure, dry place out of the reach of children.
Contact
For technical or repair service advice, please contact the helpline on (+44) 1935 382 222
Web: www.silverlinetools.com
UK Address:
Toolstream Ltd.
Boundary Way
Lufton Trading Estate
Yeovil, Somerset
BA22 8HZ, United Kingdom
EU Address:
Toolstream B.V.
Hogeweq 39
5301 LJ Zaltbommel
The Netherlands
Disposal
- As with other power tools, air tools should not be disposed of with household waste.
Air tools may contain traces of tool oil and other lubricants and so must be recycled accordingly. - Contact your local waste disposal authority for information on the correct way to dispose of power tools.
Troubleshooting
| Problem Possible Cause Solution | ||
| Tool operating slowly | Pressure incorrect Set the correct air pressure according to the specification | |
| Dirt within the mechanism Pour oil into air inlet as per maintenance instructions | ||
| Air blockage Operate tool in short bursts to clear blockage | ||
| Air leak | Check all fittings and hose for air leaks and correct issue by tightening, using PTFE tape or replacing | |
| Blockage in gauze mesh filter Remove Quick Connector (2) and clean mesh filter | ||
| Tool seized | Dirt or rust in mechanism Try 'Tool operating slowly' solutions | |
| Dirt or rust in mechanism Tap tool gently with a soft mallet | ||
| Dirt or rust in mechanism | Free mechanism by rotating drive manually when disconnected from air line | |
| Tool will not stop after trigger is fully released | Throttle valve O-ring or valve seat damaged Have the tool repaired at an authorised Silverline service centre | |
| If the above troubleshooting solutions fail, contact your dealer or an authorised Silverline service centre. | ||
Silverline Tools Guarantee
This Silverline product comes with a 3 year guarantee
Register this product at www.silverinetools.com within 30 days of purchase in order to qualify for the 3 year guarantee. Guarantee period begins according to the date of purchase on your sales receipt.
Registering your purchase
Registration is made at silverlinetools.com by selecting the Guarantee Registration button. You will need to enter:
- Your personal details
Details of the product and purchase information
Once this information is entered your guarantee certificate will be created in PDF format for you to print out and keep with your purchase.
Terms & Conditions
Guarantee period becomes effective from the date of retail purchase as detailed on your sales receipt.
PLEASE KEEP YOUR SALES RECEIPT
If this product develops a fault within 30 days of purchase, return it to the stockist where it was purchased, with your receipt, stating details of the fault. You will receive a replacement or refund.
If this product develops a fault after the 30-day period, return it to:
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, UK
The guarantee claim must be submitted during the guarantee period.
You must provide the original sales receipt indicating the purchase date, your name, address and place of purchase before any work can be carried out.
You must provide precise details of the fault requiring correction.
Claims made within the guarantee period will be verified by Silverline Tools to establish if the deficiencies are related to material or manufacturing of the product.
Carriage will not be refunded. Items for return must be in a suitably clean and safe state for repair, and should be packaged carefully to prevent damage or injury during transportation. We may reject unsuitable or unsafe deliveries.
All work will be carried out by Silverline Tools or its authorised repair agents.
The repair or replacement of the product will not extend the period of guarantee
Defects recognised by us as being covered by the guarantee shall be corrected by means of repair of the tool, free of charge (excluding carriage charges) or by replacement with a tool in perfect working order.
Retained tools, or parts, for which a replacement has been issued, will become the property of Silverline Tools.
The repair or replacement of your product under guarantee provides benefits which are additional to and do not affect your statutory rights as a consumer.
What is covered:
The repair of the product, if it can be verified to the satisfaction of Silverline Tools that the deficiencies were due to faulty materials or workmanship within the guarantee period.
- If any part is no longer available or out of manufacture, Silverline Tools will replace it with a functional replacement part.
What is not covered:
Silverline Tools does not guarantee repairs required as a result of:
- Normal wear and tear caused by use in accordance with the operating instructions e.g. blades, brushes, belts, bulbs, batteries etc.
- The replacement of any provided accessories such as drill bits, blades, sanding sheets, cutting discs and other related items.
- Accidental damage, faults caused by negligent use or care, misuse, neglect, careless operation or handling of the product.
- Use of the product for anything other than normal domestic purposes.
- Change or modification of the product in any way.
- Use of parts and accessories which are not genuine Silverline Tools components.
- Faulty installation (except if installed by Silverline Tools).
- Repairs or alterations carried out by parties other than Silverline Tools or its authorised repair agents.
- Claims other than the right to correction of faults on the tool named in these guarantee conditions are not covered by the guarantee.
Introduction
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, GroBbritannien
Silverline Tools Service Centre
PO Box 2988
Yeovil
Sound and vibration information:
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, VK
Silverline Tools Service Centre
PO Box 2988
Yeovil
BA21 1WU, GBR
Ohutarbimine. 140 l/min (5 cfm)
EN 3 Year Guarantee. Register online within 30 days. Terms and Conditions apply.
