DJS101 - Scissors MAKITA - Free user manual and instructions

Product type	Cordless shear (scissors)
Brand	Makita
Model	DJS101
Cutting capacity (steel up to 400 N/mm²)	1.0 mm (20 ga)
Cutting capacity (steel up to 600 N/mm²)	0.7 mm (23 ga)
Cutting capacity (aluminum up to 200 N/mm²)	2.5 mm (12 ga)
Minimum cutting radius	30 mm
No-load speed	4,300 min⁻¹
Overall length	364 mm
Net weight (with battery)	1.8 - 2.2 kg (depending on battery)
Rated voltage	18 V DC
Compatible battery	BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840, BL1840B, BL1850, BL1850B, BL1860B
Compatible charger	DC18RC, DC18RD, DC18RE, DC18SD, DC18SE, DC18SF
Switch type	Slide switch with lock-on
Safety features	Accidental restart prevention, battery protection system (overload, overheating, discharge)
Sound pressure level (LpA)	71 dB(A) (uncertainty K=3 dB(A))
Vibration (sheet metal cutting)	3.0 m/s² (uncertainty K=1.5 m/s²)
Maintenance	Regular blade lubrication, carbon brush and blade replacement
Included accessories	Hexagonal key, thickness gauge, oil bottle

Frequently Asked Questions - DJS101 MAKITA

How to adjust the blade gap?

Use the hexagonal key to loosen the screw. Then adjust the bolt to obtain the desired gap. Refer to the thickness gauge to check the gap (0.5 / 1.0 / 1.5 mm depending on material thickness). Tighten the screw firmly after adjustment.

Which battery to use with the DJS101?

Use exclusively Makita batteries from the BL18 series: BL1815N, BL1820, BL1820B, BL1830, BL1830B, BL1840, BL1840B, BL1850, BL1850B, BL1860B. Never use batteries from another brand, as this could cause an explosion.

How to replace the carbon brushes?

Remove the cover of the brush holder cap by inserting a screwdriver into the notch. Take out the worn brushes, insert the new ones (identical) and replace the caps. Always replace both brushes at the same time. Regularly check the wear indicator.

How to lubricate the shear?

Before each use, apply a few drops of oil (supplied with the tool) to the contact point between the center blade and the pin. During cutting, use a cutting lubricant to maintain performance.

What to do if the tool does not start?

First check that the battery is charged and properly inserted. If the red light flashes slowly, the restart prevention function is activated: set the switch to OFF then to ON. If the tool stops during use, the battery may be overheated; let it cool down.

How to lock the switch in the on position?

Slide the lever to "I" (ON), then press the front part of the lever to lock it. To stop, press the rear part and slide to "O" (OFF). Be careful during continuous use.

What sheet metal thickness can be cut with the DJS101?

The tool can cut steel up to 1.0 mm (20 ga) for strength ≤ 400 N/mm², or 0.7 mm (23 ga) for ≤ 600 N/mm². For aluminum, the maximum thickness is 2.5 mm (12 ga).

How to replace the blades?

Blades must be replaced by an authorized Makita service center. Blade life depends on material: approximately 120 m for 1.0 mm mild steel, 50 m for 0.7 mm stainless steel, and 400 m for 2.5 mm aluminum.

Can I cut electrical wires with this shear?

No, it is strictly forbidden to cut electrical wires. This could cause a serious electric shock. The tool is designed only for cutting steel and stainless steel sheets.

What accessories are included in the box?

The shear is supplied with a hexagonal key (for blade adjustment), a thickness gauge (to adjust the gap), and an oil bottle for lubrication. Battery and charger are sold separately.

USER MANUAL DJS101 MAKITA

GB Cordless Metal Shear Instruction manual

Technical line drawing of a mechanical device with internal components and mounting holes (no text or symbols)

1 114102 2 012128

3 1007701 4 010088

5 114103 6 010085

7 010086 8 010087

Line drawing of a hand holding a handheld device with a circular grip, resting on a surface (no text or symbols)

9 010084 10 114104

Line drawing of a handheld device with coiled spring and internal components, no text or symbols present

Pure mechanical diagram showing a spring-loaded component with no text or symbols

11 114105 12 001145

13 010092 14 010093

ENGLISH (Original instructions)
Explanation of general view

1. Button	8. Indicating lamp	15. Oil supply
2. Red indicator	9. Hex wrench	16. Pin
3. Battery cartridge	10. Screw	17. Limit mark
4. Star marking	11. Center blade	18. Brush holder cover
5. Indicator lamps	12. Thickness gauge	19. Notch
6. Check button	13. Side blade	20. Screwdriver
7. Switch lever	14. Hex socket head bolt	21. Brush holder cap

SPECIFICATIONS

Model DJS161 DJS101
Max. cutting capacities	Steel up to 400 N/mm2	1.6 mm (16 ga.) 1.0 mm	(20 ga.)
	Steel up to 600 N/mm2	1.2 mm (18 ga.) 0.7 mm	(23 ga.)
	Aluminum up to 200 N/mm2	2.5 mm (13 ga.) 2.5 mm	(12 ga.)
Min. cutting radius 250 mm 30 mm
Strokes per minute (min1) 4,300 4,300
Overall length 362 mm		364 mm
Net weight		1.8 - 2.2 kg
Rated voltage		D.C. 18V

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combination, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

Battery cartridge	BL1815N/BL1820/BL1820B/BL1830/BL1830B/BL1840/BL1840B/BL1850/BL1850B/BL1860B
Charger	DC18RC/DC18RD/DC18RE/DC18SD/DC18SE/DC18SF

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.

WARNING:

- Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

Symbols

END004-7

The following show the symbols used for the equipment. Be sure that you understand their meaning before use.

..... Read instruction manual.

Ni-MH Li-ion

Only for EU countries

Do not dispose of electric equipment or battery pack together with household waste material!

In observance of the European Directives, on Waste Electric and Electronic Equipment and Batteries and Accumulators and Waste Batteries and Accumulators and their implementation in accordance with national laws, electric equipment and batteries and battery pack(s) that have reached the end of their life must be collected separately and returned to an

environmentally compatible recycling facility.

Intended use

ENE037-1

The tool is intended for cutting sheet steel and stainless sheet steel.

General power tool safety warnings

GEA010-2

WARNING: Read all safety warnings, instructions, strations and specifications provided with this over tool. Failure to follow all instructions listed below y result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference.

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

CORDLESS SHEAR SAFETY WARNINGS

GEB067-1

1. Hold the tool firmly.
2. Secure the workpiece firmly.
3. Keep hands away from moving parts.
4. Edges and chips of the workpiece are sharp. Wear gloves. It is also recommended that you put on thickly bottomed shoes to prevent injury.
5. Do not put the tool on the chips of the workpiece. Otherwise it can cause damage and trouble on the tool.
6. Do not leave the tool running. Operate the tool only when hand-held.
7. Always be sure you have a firm footing. Be sure no one is below when using the tool in high locations.
8. Do not touch the blade or the workpiece immediately after operation; they may be extremely hot and could burn your skin.
9. Avoid cutting electrical wires. It can cause serious accident by electric shock.

SAVE THESE INSTRUCTIONS.

WARNING:

DO NOT let comfort or familiarity with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CARTRIDGE ENC00

ENC007-12

1. Before using battery cartridge, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble battery cartridge.
3. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
   (1) Do not touch the terminals with any conductive material.
   (2) Avoid storing battery cartridge in a container with other metal objects such as nails, coins, etc.
   (3) Do not expose battery cartridge to water or rain.
   A battery short can cause a large current flow, overheating, possible burns and even a breakdown.

6. Do not store the tool and battery cartridge in locations where the temperature may reach or exceed 50^ C ( 122^ F).

7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.

8. Be careful not to drop or strike battery.

9. Do not use a damaged battery.

10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.

For commercial transports e.g. by third parties, forwarding agents, special requirement on packaging and labeling must be observed.

For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations.

Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.

1. Follow your local regulations relating to disposal of battery.

2. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.

SAVE THESE INSTRUCTIONS.

CAUTION: Only use genuine Makita batteries.

Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged.
   Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room temperature at 10^ C - 40^ C ( 50^ F - 104^ F). Let a hot battery cartridge cool down before charging it.
4. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

CAUTION:

- Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking function on the tool.

Installing or removing battery cartridge (Fig. 1)

CAUTION:

• Always switch off the tool before installing or removing of the battery cartridge.
• Hold the tool and the battery cartridge firmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.

To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator on the upper side of the button, it is not locked completely.

CAUTION:

• Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.

- Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Battery protection system

The tool is equipped with a battery protection system. This system automatically cuts off power to the motor to extend battery life.

The tool will automatically stop during operation if the tool and/or battery are placed under one of the following conditions:

- Overloaded:

The tool is operated in a manner that causes it to draw an abnormally high current.

In this situation, turn the tool off and stop the application that caused the tool to become overloaded. Then turn the tool on to restart.

If the tool does not start, the battery is overheated. In this situation, let the battery cool before turning the tool on again.

- Low battery voltage:

The remaining battery capacity is too low and the tool will not operate. In this situation, remove and recharge the battery.

NOTE:

The overheat protection works only with a battery cartridge with a star mark. (Fig. 2)

Indicating the remaining battery capacity Only for battery cartridges with the indicator (Fig. 3)

Press the check button on the battery cartridge to indicate the remaining battery capacity. The indicator lamps light up for few seconds.

Indicator lamps			Remaining capacity
Lighted Off Blinking
			75% to 100%
			50% to 75%
			25% to 50%
			0% to 25%
			Charge the battery.
↑↓			The battery may have malfunctioned.

015658

NOTE:

- Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.

Switch action (Fig. 4)

CAUTION:

- Before inserting the battery cartridge into the tool, always check to see that the switch lever actuates properly and returns to the "OFF" position when the rear of the switch lever is depressed.

- Switch can be locked in "ON" position for ease of operator comfort during extended use. Apply caution when locking tool in "ON" position and maintain firm grasp on tool.

To start the tool, slide the switch lever toward the "I (ON)" position. For continuous operation, press the front of the switch lever to lock it.

To stop the tool, press the rear of the switch lever, then slide it toward the "O (OFF)" position.

Indication lamp with multi function (Fig. 5)

Indication lamps are located in two positions.

- Battery cartridge replacing signal

- When the battery power is almost used up during operation, the red lamp lights up and the tool stops immediately. Replace the battery with fully charged one when the red lamp lights up.

- Accidental re-start preventive function

- Even if the battery cartridge is inserted on the tool with the slide switch in the "I (ON)" position, the tool does not start. At this time, the lamp flickers slowly and this shows that the accidental re-start preventive function is at work.

- To start the tool, first slide the slide switch toward the "O (OFF)" position and then slide it toward the "I (ON)" position.

ASSEMBLY

CAUTION:

- Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Adjusting the blade clearance

For Model DJS161

Adjust the clearance between the side blade and the center blade according to the thickness of the workpiece. (Fig. 6)

First use a hex wrench to loosen the screw. (Fig. 7) Then use the hex wrench to adjust the clearance by tightening or loosening the bolt. There may be a slight difference between clearance of both sides of the center blade.

Check the smaller clearance with the thickness gauge and adjust it.

When using the thickness gauge to adjust the blade clearance, refer to the table.

Workpiece thickness (mm)	Marking on thickness gauge
Less than 0.8 0.5
0.8 - 1.3 1.0
More than 1.3 1.5

006428

After adjusting the clearance, tighten the screw securely.

Storing hex wrench (Fig. 8)

Store the hex wrench as shown in the figure when not in use.

OPERATION

Lubrication (Fig. 9)

Before operation, lubricate the contact point of the center blade and the pin. To keep good cutting performance, also use a cutting lubricant from time to time during operation.

OPERATION (Fig. 10)

Turn the tool on and set front ends of the side blades on the workpiece. Now simply move the tool forward, keeping the side blades flush with the workpiece surface.

(Fig. 11)

CAUTION:

- When cutting a small portion of the workpiece, you may have difficulty completing the end of the cut. In that case, try to cut it again, pulling the workpiece back slightly.

MAINTENANCE

CAUTION:

• Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.

NOTICE:

- Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result.

The tool and its air vents have to be kept clean. Regularly clean the tool's air vents or whenever the vents start to become obstructed.

Replacing carbon brushes (Fig. 12)

Remove and check the carbon brushes regularly. Replace when they wear down to the limit mark. Keep the carbon brushes clean and free to slip in the holders. Both carbon brushes should be replaced at the same time. Use only identical carbon brushes.

Insert the top end of slotted bit screwdriver into the notch in the tool and remove the holder cap cover by lifting it up. (Fig. 13)

Use a screwdriver to remove the brush holder caps. Take out the worn carbon brushes, insert the new ones and secure the brush holder caps. (Fig. 14)

Reinstall the holder cap cover on the tool.

Replacing blades

The service life of the blades varies in terms of the workpiece to be cut. The following reference tables indicate the approximate service life of the blades. When the blades become dull, ask Makita Authorized Service Centers to replace the blades.

For Model DJS161

Material	Cutting thickness (mm)	Life of blades (m)
Mild steel plate (SPCC)	1.6 200
Stainless steel plate (SUS304)	1.2 150
Aluminum plate (A-5052)	2.5 400

010094

For Model DJS101

Material	Cutting thickness (mm)	Life of blades (m)
Mild steel plate (SPCC)	1.0 120
Stainless steel plate (SUS304)	0.7 50

010739

To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

CAUTION:

• These accessories or attachments are recommended for use with your Makita tool specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose.

If you need any assistance for more details regarding these accessories, ask your local Makita Service Center.

- Thickness gauge

• Center blade
• Side blade R
• Side blade L
• H e x w r e n c h
• Makita genuine battery and charger

NOTE:

- Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

Noise

ENG905-1

The typical A-weighted noise level determined according to EN62841-2-8:

Sound pressure level ( L_pA ): 71 dB (A)

Uncertainty (K): 3 dB (A)

The noise level under working may exceed 80 dB (A).

ENG907-1

• The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.
• The declared noise emission value(s) may also be used in a preliminary assessment of exposure.

WARNING:

• Wear ear protection.
• The noise emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
• Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

Vibration

ENG900-1

The vibration total value (tri-axial vector sum) determined according to EN62841-2-8:

Work mode: cutting sheet metal

Vibration emission ( a_h ): 13.0 m/s ^2

Uncertainty (K): 1.5 m/s ^4

ENG901-2

• The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another.
• The declared vibration total value(s) may also be used in a preliminary assessment of exposure.

WARNING:

• The vibration emission during actual use of the power tool can differ from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
• Be sure to identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

EC Declaration of Conformity

For European countries only

The EC declaration of conformity is included as Annex A to this instruction manual.

Lubrification (Fig. 9)

Batteria	BL1815N/BL1820/BL1820B/BL1830/BL1830B/BL1840/BL1840B/BL1850/BL1850B/BL1860B
Caricatore DC18RC/D	C18RD/DC18RE/DC18SD/DC18SE/DC18SF

WAARSCHUWING: Lees alle

VEILIGHEIDSWAARSCHUWINGEN ACCUSCHAAR GEB067-1

Vibrationsemission (a _h ): 13,0 m/s ^2