ZIBR160Y - Breaker Zipper - Free user manual and instructions
Find the device manual for free ZIBR160Y Zipper in PDF.
| Brand | Zipper |
| Model | ZIBR160Y |
| Product type | Concrete breaker (vibrator) |
| Power supply | Unleaded petrol |
| Engine type | 4-stroke petrol engine |
| Intended use | Compacting concrete foundations |
| Ambient conditions | Temperature: +5°C to +40°C, max humidity 70% |
| Maintenance schedule | Check before each use; clean spark plug every 25 h; air filter every 20-30 h |
| Fuel | Unleaded petrol |
| Engine oil | Check level before each use, top up if necessary |
| Spark plug | Electrode gap: approx. 0.5 mm |
| Air filter | Clean with water, lightly oil |
| Safety equipment | Safety goggles, hearing protection, gloves, safety shoes |
| Long-term storage (>30 days) | Drain fuel, clean, store in a dry place |
| Spare parts | Use original Zipper parts |
| Warranty | 2 years (excluding wear parts) |
| Customer service | service@zipper-maschinen.at |
| Warning | Do not use on slopes >10°, slippery or snowy ground |
| Cold start | Close choke, accelerate to idle, then open choke after start |
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USER MANUAL ZIBR160Y Zipper
ATTENTION: Check engine oil!
ATENCION: Comprobar el aceite del motor!
10.1 Intended use of the machine 18
10.1.1 Technical Restrictions 18
10.12 Prohibited Use / Hazardous misapplications 18
10.2 User Requirements 18
10.3 General safety instructions 18
10.4 Special safety instructions for this machine 19
10.5 Hazard warnings.. 19
11 ASSEMBLY 20
11.1 Checking delivery content 20
11.2 Operation instructions 20
12 OPERATION 20
121 Operation 20
12.11 Starting 20
12.12 Stopping 27
12.2 Placement of the machine 21
13 CLEANING, MAINTENANCE, STORAGE, DISPOSAL 21
13.1 Cleaning 21
13.2 Maintenance 21
13.2.1 Maintenance plan 22
13.22 Refuelling 22
13.23 Cleaning the spark plug 22
13.2.4 Checking the engine oil level 22
13.25 Cleaning the air filter 22
13.3 Storage 23
13.4 Disposal 23
14 PREFACE (FR) 24
15 SECURITE 25
EN CE-CONFORMAL! - This product complies with the EC-directives.
EN Follow the instructions!
FR Lire le manuel
ES Lea el manual!
HR Obratite pozornost na upute!
SRB Obratite pažnju na uputstvo!
EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignor ing the security and operating instructions can cause serious injuries and even lead to death.
This operating manual contains information and important notes for safe commissioning and handling of the concrete compactor ZI-BR160Y, hereinafter referred to as "machine".
The manual is an integral part of the machine and must not be removed. Keep it for later use in a suitable place, easily accessible to users (operators), protected from dust and moisture, and enclose it with the machine if it is passed on to third parties!
Please pay special attention to the chapter Safety!
Due to the constant further development of our products, illustrations and contents may differ slightly. If you notice any errors, please inform us.
Technical changes reserved!
Check the goods immediately after receipt and make a note of any complaints on the consignment note when the delivery person takes them over!
Transport damage must be reported separately to us within 24 hours.
ZIPPER MASCHINEN GmbH cannot accept any liability for transport damage not noted.
Copyright
© 2021
This documentation is protected by copyright. All rights reserved! In particular the reprint, the translation and the removal of photos and illustrations will be prosecuted.
Court of jurisdiction is the Linz Regional Court or the court responsible for 4707 Schlüsslberg.
Customer Service Address
This section contains information and important notes on safe start-up and handling of the machine.
For your own safety, read these operating instructions carefully before putting the machine into operation. This will enable you to handle the machine safely and prevent misunderstandings as well as personal injury and damage to property. In addition, observe the symbols and pictograms used on the machine as well as the safety and hazard information!
10.1 Intended use of the machine
The machinery is intended exclusively for the following operations: only for the compaction from concrete subfloors.
ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injury.
10.1.1 Technical Restrictions
The machine is intended for use under the following ambient conditions:
Relative humidity:
max. 65%
Temperature (for operation)
+5°Cto+40°C
Temperature (Storage, Transport)
-20°C to +50°C
The machine, especially the battery; may not be exposed to a temperature of about 80^ . Do not store in the blazing sun or a long time in the trunk of a car.
10.1.2 Prohibited Use / Hazardous misapplications
- Operating the machine without adequate physical and mental aptitude
- Operating the machine without knowledge of the operating instructions
- Changes in the design of the machine
- Operating the machine outside the technical limits specified in this manual
- Remove the safety markings attached to the machine
- Modify, circumvent or disable the safety devices of the machine
The improper use or disregard of the versions and instructions described in this manual will result in the voiding of all warranty and compensation claims against Zipper Maschinen GmbH.
10.2 User Requirements
The machine is designed for operation by one person. The physical and mental aptitude as well as knowledge and understanding of the operating instructions are prerequisites for operating the machine. Persons who, because of their physical, sensory or mental abilities or their inexperience or ignorance, are unable to operate the machinery safely must not use it without supervision or instruction from a responsible person.
Basic knowledge of metalworking especially the correlation of material, tool, feed and speeds.
Please note that local laws and regulations may determine the minimum age of the operator and restrict the use of this machine!
Put on your personal protective equipment before working on the machine.
Work on electrical components or equipment may only be carried out by a qualified electrician or under the instruction and supervision of a qualified electrician.
10.3 General safety instructions
To avoid malfunctions, damage and health hazards when working with the machine, the following points must be observed in addition to the general rules for safe working:
- Before start-up, check the machine for completeness and function.
- Ensure sufficient space around the machine!
- Ensure sufficient lighting conditions at the workplace.
- Only use perfect tools that are free of cracks and other defects (e.g. deformations).
- Remove tool keys and other adjustment tools before switching on the machine.
- Keep the area around the machine free of obstacles.
-
Never leave the running machine unattended. Switch off the machine before leaving the working area and secure it against unintentional or unauthorised recommissioning.
-
The machine may only be operated, serviced or repaired by persons who are familiar with it and who have been informed of the hazards arising from this work.
- Ensure that unauthorised persons maintain a safe distance from the machine and keep children away from the machine.
- When working on the machine, never wear loose jewellery, loose clothing, ties or long, open hair.
- Wear close-fitting protective clothing and suitable protective equipment (safety gloves, safety goggles, ear protectors, safety shoes).
- Shut down the machine and disconnect it from the power supply before carrying out any adjustment, conversion, cleaning, maintenance or repair work. Before starting any work on the machine, wait until all tools or machine parts have come to a complete standstill and secure the machine against unintentional restarting.
- Do not work on the machine if it is tired, not concentrated or under the influence of medication, alcohol or drugs!
10.4 Special safety instructions for this machine
Always be focused when working, take care to maintain a safe posture at every time.
- Do not use the compactor on a slope steeper than 10^ .
- Caution on uneven and sloping surfaces!
- The operation of the machine on icy or snowy ground is forbidden!
- Slipping/stumbling/falling down are a frequent cause of severe injuries.
- Be aware of uneven or slippery work surfaces.
- During refuelling open light, fire, sparks or smoking is forbidden.
- Don't refuel when the engine's running or some components are still hot.
- Only refuel outdoors or in good ventilated rooms.
Always wipe off spilt fuel immediately.
- Fuel is flammable easily!
- Danger of Burning! During working hot exhaust gases escape and some parts like the engine are getting very hot.
- The machine's only allowed to be used outdoors or good ventilated rooms.
- If there are some components still hot, the machine won't be allowed to be stored.
10.5 Hazard warnings
Despite their intended use, certain residual risks remain:
- Danger of vibrations: The operator should have breaks regularly and shirk a longer working period. Through the vibrations the blood flow gets disturbed and the joints get very loaded.
- Danger by the working area: Take care of unprotected holes or other sources of danger.
- Danger by sound: Working without ear protectors can damage the hearing.
Due to the structure and construction of the machine, hazardous situations may occur when handling the machines:
DANGER
A safety instruction designed in this way indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.
WARNING
Such a safety instruction indicates a potentially hazardous situation which, if not avoided, may result in serious injury or even death.
CAUTION
A safety instruction designed in this way indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.
NOTICE
A safety note designed in this way indicates a potentially dangerous situation which, if not avoided, may result in property damage.
Irrespective of all safety regulations, their sound common sense and corresponding technical suitability/training are and remain the most important safety factor in the error-free operation of the machine. Safe working depends first and foremost on you!
11 ASSEMBLY
11.1 Checking delivery content
Always note visible transport damages on the delivery note and check the machine immediately after unpacking for transport damage or missing or damaged parts. Report any damage to the machine or missing parts immediately to your retailer or freight forwarder.
11.2 Operation instructions
NOTICE
Do not operate the engine at maximum speed right from the start, as the engine itself as well as the gearing components need a running-in time. The engine itself reaches its maximum capacity after the first 10 hours of operation. Non-compliance with this instruction reduces your engine lifespan substantially.
Fitting the vibration tube
Pull the cotter pin (1) out of the fitting (2).
- Put the tube (3) into the fitting and secure it with the cotter pin.
12 OPERATION
Only operate the machine when it is in perfect condition. Inspect the machine visually every time it is to be used. Check in particular the safety equipment, electrical controls, electric cables and screwed connection for damage and if tightened properly. Replace any damaged parts before operating the machine.
12.1 Operation
12.1.1 Starting
Cold start:
- Turn the ignition (1) to the position ON.
- Turn the throttle control (2) to idling mixture (direction right).
- Open the petrol cock (4) (right position).
- Turn on the choker (3) (left position).
- Now pull at the starter handle (5) powerfully. If the machine doesn't start you'll have to accelerate a bit.
- When you have accelerated and the engine runs you have to set idling mixture again.
- Turn off the choker (3) (right position).
- Let the engine run about 3 minutes before beginning to work.
- Set the required speed and begin to work.
Warm start:
- Let the choker (3) turned off.
- You have to do the other steps like the steps of the cold start.
12.1.2 Stopping
- Turn back the throttle control (2) to idling mixture.
- Turn the ignition (1) to the position OFF.
- Turn off the petrol cock (3).
- Wait till the machine stands still for depositing the tube.
- Before storing you have to wait till the machine gets cold.
12.2 Placement of the machine
- Place the machine on a flat ground.
- Pull the locking pin (1) upwards.
- Turn the machine a bit so that you can release the locking pin without locking the machine again.
- Before transporting the machine the next time, it must be locked again.
13 CLEANING, MAINTENANCE, STORAGE, DISPOSAL
CAUTION
No cleaning, upkeep, checks or maintenance when machine is running
Be safe: Shut off the machine, let it cool down, disconnect spark plug cap from spark plug.
13.1 Cleaning
Clean the machine from concrete, dust, etc. Clean the machine housing with a wet cloth and a mild cleaning solution.
NOTICE
The usage of solvents, aggressive chemicals or scouring agents damages the machine housing.
13.2 Maintenance
The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan.
13.2.1 Maintenance plan
| Controls for the maintenance of the machine | |
| Loose or lost screws, nuts, bolts | Regularly prior to each operation |
| Damage of any part of the machine | Regularly prior to each operation |
| Controlling the oil level | Regularly prior to each operation |
| Machine cleaning | Regularly after operation |
| Clean spark plug | Every 25 working hours |
| Clean air filter | Every 20-30 working hours |
13.2.2 Refuelling
- The machine is run by unleaded petrol. Ensure yourself that no particles get into the fuel tank when refuelling, so always use the filter that is under the tank cover (1).
- Use unleaded petrol because it is better for the environment than leaded ones.
13.2.3 Cleaning the spark plug
Take off the spark plug cap (1). Loosen and remove the spark plug (2). Clean it with a small brush from soot debris.
- The contact distance shall account approx. 0, 5mm or ~ credit card thickness.
NOTICE
13.2.4 Checking the engine oil level
Too low an oil level will damage the engine and shorten the service life of your machine. Therefore, check the engine oil level before each start and top up if necessary.
- To check the engine oil level, place the machine on a safe, level surface. Switch off the engine and allow the machine to stand for ten minutes so that the circulating oil can collect in the oil pan.
- Open the oil dipstick (1) and control the engine oil level.
If there's too less engine oil you have to refill some oil before starting the machine again.
13.2.5 Cleaning the air filter
- A clogged air filter reduces the engines power output drastically and causes engine dysfunction. Furthermore it reduces the engines lifespan!
- Loosen the nut (1) and remove the air filter from the machine.
- Disassemble it in its components.
Clean the air filter (2) with water. Wring it out strongly. Let it dry. Drip some drops of oil onto the filter.
- Mount the filter back.
13.3 Storage
Before storing the machine must be cold and cleaned!
When you store the machine longer than 30 days:
- Drain fuel from fuel tank.
- Remove the spark plug, pour into the cylinder some drops of motor oil. Now pull the starter handle out slowly so that the engine revolves several times in order to distribute the oil in the whole combustion chamber. Clean the spark plug and mount it back.
- Cover the machine with a cloth sheet and store it at a dry place.
13.4 Disposal
Observe the national waste disposal regulations. Never dispose of the machine, machine components or equipment in residual waste. If necessary, contact your local authorities for information on the disposal options available. If you buy a new machine or an equivalent device from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.
14 PRÉFACE (FR)
Cher client!
15.1.1 Restrictions techniques
Temperature (stockage, transport):
-20°C bis +50°C
15.1.2 Applications interdites / Mauvaises applications dangereuses
(EN) With ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your products lifespan.
NOTICE
The installation of other than original spare parts voids the warranty!
So you always have to use original spare parts
Order the spare parts directly on our homepage-category SPARE PARTS or contact our customer service
- via our Homepage-category SERVICE-SPARE PARTS REQUEST,
- by e-mail to eg01@zipper-maschinen.at.
Always state the machine type, spare part number and designation. To prevent misunderstandings, we recommend that you add a copy of the spare parts drawing with the spare parts order, on which the required spare parts are clearly marked, especially when not using the online-spare-part catalogue.
| Pos. | Name | Pcs. |
| 1 | Drain plug | 2 |
| 2 | Washer, drain plug | 2 |
| 3 | Oil seal, crankshaft | 2 |
| 4 | Crankshaft case | 1 |
| 5 | Regulating sway bar | 1 |
| 6 | Washer | 1 |
| 7 | Split pin | 1 |
| 8 | Regulating shaft | 1 |
| Pos. | Name | Pcs. |
| 9 | Snap ring | 1 |
| 10 | Driven gear assembly | 1 |
| 11 | Dipstick with seal | 2 |
| 12 | Case cover, crankshaft case | 1 |
| 13 | Gasket, crankshaft case | 1 |
| 14 | Bearing 6205 | 2 |
| 15 | Set pin Ø8x14 | 2 |
| 16 | Bolt M8x35 | 6 |
Cylinder head and cylinder head cover-assembly
| Pos. | Name | Pcs. |
| 1 | Bolt M6x12 | 6 |
| 2 | Cylinder head cover | 1 |
| 3 | Gasket, cylinder head cover | 1 |
| 4 | Valve rocket assembly | 1 (2x) |
| 5 | Push guide | 1 |
| 6 | Cap | 1 |
| 7 | Exhaust spring seat | 1 |
| 8 | Intake spring seat | 1 |
| 9 | Valve spring | 2 |
| 10 | Bolt M8x60 | 4 |
| Pos. | Name | Pcs. |
| 11 | Stud A M8x34 | 2 |
| 12 | Cylinder head assembly | 1 |
| 13 | Cylinder head gasket | 1 |
| 14 | Set pin | 2 |
| 15 | Exhaust valve | 1 |
| 16 | Intake valve | 1 |
| 17 | Tappet | 2 |
| 18 | Pusher | 2 |
| 19 | Stud A M6x12 | 2 |
| 20 | Lead wind cover | 1 |
Crankshaft and camshaft assembly
| Pos. | Name | Pcs. | Pos. | Name | Pcs. | |
| 1 | Piston ring set | 1 | 7 | Camshaft assembly | 1 | |
| 2 | Piston pin circlip | 2 | 8 | Fly wheel | 1 | |
| 3 | Piston | 1 | 9 | Fly wheel fan | 1 | |
| 4 | Piston pin | 1 | 10 | Starting flange | 1 | |
| 5 | Connect rod assembly | 1 | 11 | Nut M14x1,5 | 1 | |
| 6 | Crankshaft assembly | 1 |
Recoil starter and ignition coil assembly
| Pos. | Name | Pcs. | Pos. | Name | Pcs. | |
| 1 | Engine switch | 1 | 7 | Diode | 1 | |
| 2 | Fan hood | 1 | 8 | Oil sensor | 1 | |
| 3 | Bolt M6x12 | 5 | 9 | Bolt M6x14 | 2 | |
| 4 | Bolt M6x8 | 4 | 10 | Bolt M6x22 | 2 | |
| 5 | Recoil starter assembly | 1 | 11 | Ignition coil assembly | 1 | |
| 6 | Shroud comp. | 1 | 12 | Spark plug F6RT CU | 1 |
Air filter assembly and muffler
| Pos. | Name | Pcs. | Pos. | Name | Pcs. | |
| 1 | Air filter assembly | 1 | 5 | Exhaust muffler assembly | 1 | |
| 2 | Nut M6 | 2 | 6 | Exhaust gasket | 1 | |
| 3 | Bolt M6x22 | 1 | 7 | Nut M8 | 2 | |
| 4 | Air duck | 1 |
Fuel supply system
| Pos. | Name | Pcs. | Pos. | Name | Pcs. | |
| 1 | Pipe clamp | 2 | 12 | Carburettor gasket | 12 | |
| 2 | Fuel pipe Ø435x170 | 1 | 13 | Carburettor assembly | 13 | |
| 3 | Bolt M6x28 | 1 | 14 | Air filter gasket | 14 | |
| 4 | Connection, fuel pipe | 1 | 15 | Regulating control assembly | 15 | |
| 5 | Packing ring | 1 | 16 | Back spring | 16 | |
| 6 | Nut M6 | 2 | 17 | Regulating spring | 17 | |
| 7 | Filter cap | 1 | 18 | Pushing rod | 18 | |
| 8 | Fuel tank cup | 1 | 19 | Lock bolt | 19 | |
| 9 | Fuel tank | 1 | 20 | Regulating arm | 20 | |
| 10 | Inlet gasket | 1 | 21 | Bolt M6 | 21 | |
| 11 | Connection block | 1 |
ZIPPER machines are subject to the legal warranty, which is valid in the current version. (For electrical and mechanical components, this is equivalent to 2 years (excluding wearing parts and batteries), starting from the date of purchase by the end user/buyer. For rechargeable batteries and batteries, the legal warranty of 6 months applies, starting from the date of purchase by the end user/buyer). In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.
2.) Report:
In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shipments by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.
3.) Regulations:
a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.
4.) Claims for compensation and other liabilities:
The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine
SERVICE
After Guarantee and warranty expiration specialist repair shops can perform maintenance and repair jobs. But we are still at your service as well with spare parts and/or product service. Place your spare part/repair service cost inquiry by
- Mail to service@zipper-maschinen.at.
Or use the online complaint order formula provided on our homepage - category service/news..
