Compact 140 - Cement mixer ATIKA - Free user manual and instructions

USER MANUAL Compact 140 ATIKA

Garantie Bitte beachten Sie die beiliegende Garantieerklärung.13 By purchasing this mixer, you have acquired a high-quality, perfected and efficient machine. Keep these instructions in a safe place for later reference. Be sure that you have carefully read and fully understood these instructions before you start the machine, and adhere to all of them. Contents Meaning of the symbols 3 EC Declaration of Conformity 7 Symbols in the operating manual 13 Correct use 13 Residual risks 13 Operating times 13 Safety instructions 13 Start-up / switching on and off 14 Mixing 14 Transport 14 Storage 14 Cleaning 14 Maintenance 14 Repair 14 Malfunctions 15 Guarantee 15 Technical data 67 Ciricuit diagram 68 Spare parts 69 Symbols in the operating manual

Potential hazard or hazardous situation. Failure to observe this instruction may lead to injuries or cause damage to property.

Important information on proper handling. Failure to observe this instruction may lead to faults.

User information. This information helps you to use all the functions optimally. Assembly, operation and servicing. Here you are explained exactly what to do. Correct use The mixer can be used for both home and professional applications for mixing mortar, bonding agents, plaster, pointing material, filler, lime, plastic and granular material, epoxy resins, refractory materials. Proper use includes adherence to the operating, maintenance and repair instructions of the manufacturer and observance of the safety instructions they contain. Any other utilisation counts as improper use, especially mixing combustible or explosive materials ( fire and explosion hazard) and use with foodstuffs. The manufacturer is not liable for damages resulting from improper use: the user alone shall bear the risk. Unauthorised modifications on the device exclude a liability of the manufacturer for damages of any kind resulting from it. Only persons who are familiarised with the device and informed about possible risks are allowed to prepare, operate and service this device. Repair works may only be carried out by us or by a customer service agent nominated by us. Residual risks Even if used properly, residual risks can exist even if the relevant safety regulations are complied with due to the design determined by the intended purpose. Residual risks can be minimised if the “Safety information” and the “Intended usage” as well as the whole of the operating instructions are observed. Observing these instructions, and taking proper care, will reduce the risk of personal injury or damage to the equipment. Risk of injury to fingers and hands when reaching with the hand into the running mixing drum. Providing protection against the danger of getting caught in the rotating stirring grating would not be practicable (please refer to EN 12151). Danger resulting from electric current, if improper connecting leads are used. Touching live parts when electric components are open. In addition, in spite of all the precautionary measures taken, non- obvious residual risks can still exist. Operating times Please observe as well the regional regulations for noise protection. Safety instructions

Take note of the following instructions to protect yourself and others from hazards and injuries. Observe local accident prevention and safety regulations in the work area.

Do not touch, inhale (dust formation) or swallow cement or additional materials. Wear personal protective clothing (gloves, protective glasses, dust mask) when filling or emptying the mixing drum. Set up and run the mixer on a solid, level base (where it will not tip over). Make sure that there is no danger of tripping near the mixer. Be sure that there is enough light. The operator is responsible for third parties in the work place. Keep children away from mixer. Persons younger than 16 years of age are not allowed to operate the mixer. Only use the mixer for the functions listed in "Correct use". Do not alter the machine or any of its parts. Replace defective or damaged parts on the machine immediately. Only start up the mixer if the protective devices are complete and undamaged. Fill or empty the mixing drum only when the motor is running. Do not alter the revolution speed of the motor, since this controls the safe maximum operating speed, and protects the motor and all rotating parts against damage due to excess speed. Be absolutely sure to pull the plug before: moving or transport/

cleaning, maintenance or repair work eliminating faults checking connecting lines, whether these are knotted or damaged leaving unattended (even during short interruptions) Check the machine for possible damage: Before further use of the machine the safety devices must be checked carefully for their proper and intended function. Check whether movable parts function perfectly and do not stick or whether parts are damaged. All parts must be correctly installed and fulfil all conditions to ensure perfect operation of the machine. Damaged safety devices and parts must be properly repaired or exchanged by a recognized, specialist workshop; insofar as nothing else is stated in the instructions for use. Damaged or illegible safety labels have to be replaced. Store unused equipment in a dry, locked place out of the reach of children. Mixers that are not shockproof (Protection Class I) Do not connect up to household sockets. Only connect up by means of a special supply point (for example, a building site main cabinet with a fault-current circuit breaker 30 mA release current). Electrical safety Danger to life and limb if not observed! Design of the connection cable according to IEC 60245 (H 07 RN-F) with a core cross-profile section of at least 3 x 1.5 mm

for cable lengths up to 25m 3 x 2.5 mm

for cable lengths over 25m Use only connecting attachments with a rubber plug device for severe requirements that is protected against spraying water. Long and thin connection lines result in a potential drop. The motor does not reach any longer its maximal power; the function of the device is reduced. Unwind the cable completely when using a cable drum. Do not use the power cords for purposes they are not intended for. Protect the cable against heat, oil and sharp edges. Do jerk on the power cable when pulling the plug from the socket. Check connecting attachments for defects or ageing before using them. Never use defective connecting attachments. When laying the connecting attachments, be sure that they do get crushed or bent, and that the plug-and-socket connection does not get wet. Do not use any provisional electrical connections. Never bridge over protective devices or put them out of operation. Only hook up the machine by means of a fault-current circuit breacker: 30 mA! A licensed professional electrician must make all electrical connections and repairs, and observe local regulations in doing so, especially those regarding protective measures. The manufacturer or a company designated by the manufacturer must attend to the repair of all electrical parts on the machine. Use only original spare. Accidents can arise for the user through the use of other spare parts. The manufacturer is not liable for any damage or injury resulting from such action. Start-up Observe all safety instructions. Setting up the machine: Set up the machine on a solid, level base. Keep the machine from sinking into the ground or floor. Adhere to accident prevention regulations (danger of tipping). When setting up the machine, make sure that the mixing drum can be emptied without obstruction. Switching on and off Be sure that - all protective devices are on the mixer and properly mounted. - all safety instructions are adhered to. Switch the motor on and off only at the switch. In the event of a power failure, the machine will switch off automatically. Press the switch again to restart the machine. Motor protection The motor is equipped with a thermostat. The thermostat switches the motor off automatically in the event of overload (overheating). The machine can be restarted after a cooling-off period. Mixing Only use mixer for applications listed under ”Correct use“. Check the stability of the mixer. Only fill or empty the mixing drum while the motor is running. Observe the nominal filling volume! An electrical safety shutdown prevents the mixer operating while the safety grid is open. Check functionality of safety shutdown before commissioning. Mixture production:

1. Close safety grid.

3. Fill with water and aggregate (sand, ...).

4. Add binding agent (cement, lime, ...).

5. Repeat points 3 and 4 until required mixture ratio has been

6. Blend mixture well.

Have a professional advice you regarding the composition and quality of the material being mixed.

Prepared (commercially available) mixture production: Observe mixing ratio and details given by manufacturer on packaging.

1. Close safety grid.15

2. Switch on mixer. 3. Fill with required volume of water.

4. There is a sack opener on the safety grid which is used to tear

open the packed mixture and filling the drum. 5. Blend mixture well. Emptying the mixing drum: The drum is emptied through an opening in the base which is opened by actuating a lever. See page 64 for instructions on emptying. Transport Pull plug each time before transport. For loading see page 66. Storage The mixer should be cleaned thoroughly before long storage periods and moving parts treated with an environmentally-friendly spray oil. This lengthens the useful life of a mixer and ensures smooth operation of the device. Cleaning

Pull plug each time before cleaning. Switch off machine and pull plug if you have to touch the machine (with hand, brush, scraper, rag, etc.) while cleaning it. Protective devices removed for cleaning must be properly remounted before starting the machine. Do not spray the motor and switch directly with a water jet. Remove agitator head to clean ( see page 65). Only clean the drive shaft using a dry cloth or brush. Do not use water or solvents. Notes on cleaning: Before taking a break and after finishing work, clean the mixer inside and out. Do not beat on the mixing drum with hard objects (hammer, shovel, etc.). A dented mixing drum impairs mixing operations and is difficult to clean, besides. Maintenance The mixer requires practically no maintenance. The mixing drum and drive shaft are bedded on ball bearings with permanent lubrication. To preserve the value of the mixer and increase its service life, handle it as described in "storage and cleaning ". Furthermore, the mixer should be checked regularly for signs of wear and tear or functional deficiencies. This applies especially to moving parts, screw connections, protective devices and electrical parts. Repair

Pull plug each time before doing repair work. Switch off machine and pull plug if repair work should be necessary. Do not start machine during repair work. Protective devices removed for repairs must be properly remounted before starting the machine. Only the manufacturer or companies authorised by the manufacturer may perform repair work on electrical parts or on parts which affect the space needed to mount electrical equipment. Use only unaltered original spare parts. Otherwise, the manufacturer will assume no liability. Guarantee Please observe the enclosed terms of guarantee. Malfunctions Malfunction Possible cause Remedy Motor does not start up No mains voltage Defective cable or plug Motor overloaded. Temperature monitor activated Defective switch or cable in switch is not connected Safety grid is not closed Check fuse protection Have checked or replaced (electrician) Allow motor to cool down Check switch and/or replace Close safety grid Motor hums but does not start up Mixing apparatus blocked Too much mixture in drum Defective condenser Switch off machine, pull out mains plug and clean the drum Actuate switch several times unsuccessful? Empty drum Send machine to manufacturer or a company designated by the manufacturer for repairs The motor does not switch off when safety grid is open Safety shutdown is not triggered Check safety shutdown and/or replace Machine starts up, but becomes blocked at low load and may switch off automatically Extension lead is too long or its crosssection small Socket is too far from mains connection and the connecting wire's cross section is too small Extension lead must be at least 1.5 up to

2.5 mm² for a maximum length of 25 m; the cross-section of longer cables must be at least 2.5 mm²16

Vous venez d'acquérir une puissante mélangeur haut de gamme dont la construction a été étudiée dans les moindres détails pour assurer un malaxage parfait. Par conséquent, nous vous demandons de conserver les instructions de service en lieu sûr pour une utilisation ultérieure en cas de besoin. Avant de mettre la bétonnière en marche, il est indispensable que vous ayez lu ces instructions de service et que vous ayez observé et compris toutes les informations et consignes qui y sont mentionnées. Table des matières Signification des symboles 3 Déclaration de conformité de la CE 7 Symboles utilisés dans cette notice d’utilisation 16 Utilisation conforme 16 Risques résiduels 16 Tranches horaires 16 Consignes de sécurité 16 Mise en service / Marche / Arrêt de le mélangeur 18 Le malaxage 18 Transport 18 Entreposage 18 Nettoyage 18 Entretien 19 Réparation / Maintenance 19 Dérangements fonctionnels 19 Garantie 19 Caractéristiques techniques 67 Plan de montage 68 Pièces de rechange 69 Symboles utilisés dans cette notice d’utilisation