SuperFinish 33 Plus - Paint spray WAGNER - Free user manual and instructions

USER MANUAL SuperFinish 33 Plus WAGNER

10 REPARATUREN AM GERÄT

REPARATUREN AM GERÄT

REPARATUREN AM GERÄT

Never bring ngers, hands or other body parts into contact with the spray jet!Never point the spray gun at yourself, other persons or animals. Never use the spray gun without spray jet safety guard.Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used. The following points are to be observed in accordance with the operating manual before every start-up:1. Faulty units may not be used.2. Secure a Wagner spray gun with the securing lever at the trigger guard.3. Ensure earthing.4. Check the permissible operating pressure of the high-pressure hose and spray gun.5. Check all the connecting parts for leaks. Instructions for regular cleaning and maintenance of the unit are to be observed strictly.Observe the following rules before any work on the unit and at every working break:1. Relieve the pressure from the spray gun and high-pressure hose.2. Secure a Wagner spray gun with the securing lever at the trigger guard3. Switch the unit o. WARNING! Attention, danger of injury by injection! Airless units develop extremely high spray pressures. Ensure safety!39 Super Finish 33 PLUS

1.3 Danger of explosion and re from sources of

ignition during spraying work _________________ 40

1.4 Danger of injury from the spray jet _____________ 40

1.5 Secure spray gun against unintended operation __ 40

1.6 Recoil of spray gun __________________________ 40

1.7 Breathing equipment as protection against

solvent vapors ______________________________ 40

1.8 Prevention of occupational illnesses ____________ 40

(formation of sparks or ames) ________________ 41

1.12 Use of units on building sites and workshops _____ 41

1.13 Socket at the unit ___________________________ 41

1.14 Ventilation when spraying in rooms ____________ 41

1.17 Cleaning the unit with solvents ________________ 41

1.18 Cleaning the unit ___________________________ 41

1.19 Work or repairs at the electrical equipment ______ 41

2.2.1 Coating materials with sharp-edged additional

4.1 Unit with suction system _____________________ 47

4.2 unit with upper hopper ______________________ 47

4.3 High pressure hose and spray gun ______________ 47

4.6 Cleaning preserving agent when starting-up of

operation initially ___________________________ 48

4.7 Ventilate unit (hydraulic system) if the sound of

inlet valve is not audible ______________________ 48

4.8 Taking the unit into operation with

8.1 Cleaning the unit from the outside _____________ 51

10.6 Typical wear parts ___________________________ 55

AIRLESS SPRAYING All local safety regulations in force must be observed.The following sources are just a sample of those containing safety requirements for Airless spraying. a) The European Standard „Spray equipment for coating ma-terials – safety regulations „ (EN 1953).The following safety regulations are to be observed in order to ensure safe handling of the Airless high-pressure spraying unit.

Only spray coating materials with a ash point of 21 °C or higher.The ash point is the lowest temperature at which vapors develop from the coating ma-terial. These vapors are sucient to form an inammable mixture over the air above the coating material.

1.2 EXPLOSION PROTECTION

Do not use the unit in work places which are covered by the explosion protection regula-tions. The unit is not designed to be explo-sion protected. Do not operate the device in explosive areas (zone 0, 1 and 2). Explosive ar-eas are, for example, places where paints are stored and locations in direct proximity to the object being sprayed. Keep the device at least 3 m from the object you are spraying.

1.3 DANGER OF EXPLOSION AND FIRE FROM

SOURCES OF IGNITION DURING SPRAYING

WORK There must be no sources of ignition such as, for example, open res, lit cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot sur-faces, etc. in the vicinity.

1.4 DANGER OF INJURY FROM THE SPRAY JET

Attention, danger of injury by injection!Never point the spray gun at yourself, other persons or animals.Never use the spray gun without spray jet safety guard.The spray jet must not come into contact with any part of the body.In working with Airless spray guns, the high spray pressures arising can cause very dan-gerous injuries. If contact is made with the spray jet, coating material can be injected into the skin. Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.

1.5 SECURE SPRAY GUN AGAINST UNINTENDED

OPERATIONAlways secure the spray gun when mounting or dismounting the tip and in case of interruption to work.

1.6 RECOIL OF SPRAY GUN

When using a high operating pressure, pull-ing the trigger guard can eect a recoil force up to 15 N.If you are not prepared for this, your hand can be thrust backwards or your balance lost. This can lead to injury.

1.7 BREATHING EQUIPMENT AS PROTECTION

AGAINST SOLVENT VAPORSWear breathing equipment during spraying work.A breathing mask is to be made available to the user. SAFETY REGULATIONS

1.8 PREVENTION OF OCCUPATIONAL ILLNESSES

Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin.Observe the regulations of the manufacturer concerning coat-ing materials, solvents and cleaning agents in preparation, processing and cleaning units.41 Super Finish 33 PLUS

The permissible operating pressure for the spray gun, spray gun accessories, unit accessories and high-pressure hose must not fall short of the maximum operating pressure of 25 MPa (250 bar or 3625 psi).

1.10 HIGH-PRESSURE HOSE

Attention, danger of injury by injection! Wear and tear and kinks as well as usage that is not appropriate to the purpose of the device can cause leakages to form in the high-pressure hose. Liquid can be injected into the skin through a leakage. y High-pressure hoses must be checked thoroughly before they are used. y Replace any damaged high-pressure hose immediately. y Never repair defective high-pressure hoses yourself! y Avoid sharp bends and folds: the smallest bending radius is about 20 cm. y Do not drive over the high-pressure hose. Protect against sharp objects and edges. y Never pull on the high-pressure hose to move the device. y Do not twist the high-pressure hose. y Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose. y Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over. Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

1.11 ELECTROSTATIC CHARGING (FORMATION OF

SPARKS OR FLAMES) Electrostatic charging of the unit may occur during spraying due to the ow speed of the coating material. These can cause sparks and ames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet. An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ.

1.12 USE OF UNITS ON BUILDING SITES AND

WORKSHOPS The unit may only be connected to the mains network via a special feeding point with a residual-current device with INF ≤ 30 mA. An upstream circuit breaker (fuse) with 16 A (B or C characteristics) is required.

1.14 VENTILATION WHEN SPRAYING IN ROOMS

Adequate ventilation to ensure removal of the solvent vapors has to be ensured.

1.15 SUCTION INSTALLATIONS

The are to be provided by the unit user in accordance with the corresponding local regulations.

1.16 EARTHING OF THE OBJECT

The object to be coated must be earthed. (Building walls are usually earthed naturally)

1.17 CLEANING THE UNIT WITH SOLVENTS

When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. Only use an earthed container made from metal.

1.18 CLEANING THE UNIT

Danger of short-circuits caused by water in- gression! Never spray down the unit with high-pres- sure or high-pressure steam cleaners.

1.19 WORK OR REPAIRS AT THE ELECTRICAL

EQUIPMENT These may only be carried out by a skilled electrician. No li- ability is assumed for incorrect installation.

1.13 SOCKET AT THE UNIT

Do not load the socket with more than 1200 Watt. Unroll any connected cable drum completely.42 Super Finish 33 PLUS

Unplug the power plug from the outlet before carrying out any repair work. SAFETY REGULATIONS

1.21 SETUP ON AN UNEVEN SURFACE

The front end must always point downwards in order to avoid sliding away.If possible do not use the unit on an inclined surface since the unit tends to wander through the resulting vibrations.

Super Finish 33 PLUS is an electric driven unit for the airless at-omization of dierent painting materials. Also it is able to feed the internal feeded paint roller, which is available as accessory.Super Finish 33 PLUS is made for jobs in the workshop and on the building site.The device output of the Super Finish 33 PLUS is designed so that it can be used to process dispersions for small and large objects, as well as for corrosion and ame protection.When painting, the device is suitable for all kinds of typical painting jobs, e.g.:doors, door frames, balustrades, woodencladding, fences, ra-diators (heating) and steel parts.We recommend using the top container for paintwork.

2.2 COATING MATERIAL

Dilutable lacquers and paints or those containing solvents, two-component coating materials, dispersions, latex paints, façade paints, roof and attic coatings, re and corrosion pro-tection material.No other materials should be used for spraying without WAG-NER‘s approval.Pay attention to the Airless quality of the coating materials to be processed.The unit is able to process coating materials with up to 25,000 mPas. If highly viscous coating materials cannot be tak-en in or the performance of the unit is to low, the paint must be diluted in accordance with the manufacturer‘s instructions.Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spray-ing and can, in fact, lead to interruption of operation.

2.2.1 COATING MATERIALS WITH SHARP-EDGED

ADDITIONAL MATERIALSThese particles have a strong wear and tear eect on valves and tips, but also on the heating hose and spray gun. This im-pairs the durability of these wearing parts considerably.

2.2.2 TWO-COMPONENT COATING MATERIAL

The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials.43 Super Finish 33 PLUS

GENERAL VIEW OF APPLICATION

The main area of application are thick layers of highly viscous coating material.At the Super Finish 33 PLUS unit a diaphragm pump takes in the coating materials and transports it via a high-pressure hose to the spray gun with the airless tip. Here the coating material atomizes since it is pressed through the tip core at a maximum pressure of 25 MPa (250 bar, 3625 psi). This high pressure has the eect of micro ne atomisation of the coat-ing material.As no air is used in this process, it is described as an AIRLESS process.This method of spraying has the advantages of nest atomisa-tion, cloudless operation (depending of a correct unit adjust-ment) and a smooth, bubblefree surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

3.2 FUNCTIONING OF THE UNIT

The following section contains a brief description of the tech-nical construction for better understanding of the function:Super Finish 33 PLUS is an electrically driven high-pressure paint spraying equipment.The electric motor drives the hydraulic pump via planetary gears (1). A piston (2) is moved up and down so that hydraulic oil is moved under the diaphragm (3) which then moves.In detail:The downwards movement of the machine opens the disk in-let valve (4) automatically and coating material is sucked in.During the upwards movement of the diaphragm, the coating material is displaced and the outlet valve opens while the inlet valve is closed.The coating material ows under high pressure through the high-pressure hose to the spray gun and is atomized when it exists from the tip.The pressure control valve (5) limits the set pressure in the hydraulic oil circuit and thus also the pressure of the coating material.A pressure change when the same tip is used also leads to a change in the amount of paint atomized.

Sucient ltering is required for fault-free operation. To this purpose the unit is equipped with a suction lter (Item 1) and an insertion lter in the spray gun (Item 2). Regular inspec-tion of these lters for damage or soiling is urgently recom-mended.A high-pressure lter (Item 3) -available as accessory- is rising up the ltering surface and will make the work more comfort-able.

Unroll high-pressure hose and lay it over the shaft.Loosen terminal sleeves (item 1) on the shaft (4 open). Extract shaft to the desired length. Tighten terminal sleeves again by hand (3 closed).Transportation in vehicleSecure the unit in the vehicle by means of suitable fasteners.The device can be placed on its side if necessary. In this case, please ensure that no attachments can be damaged. Atten-tion: Paint or solvent residues can escape from the connec-tions!

1 Tip guard with airless tip2 Spray gun3 High-pressure hose4 Connection for high-pressure hose5 Pressure gauge6 Pressure control valve7 Multifunction switchSymbols (shown in the recess of the switch): 0 OFF ON / CirculationON / Spraying8 Return tube9 Suction tube10 Hopper11 Inlet valve button12 Outlet valve13 Socket, max. load 1200 Watt14 Oil measuring stick15 Tool box

Before start with the backtting, pull of main plug of socket, disassemble suction system and high pressure hose. Do not trap the mains cable.a) For changing to vertical mode1. Pull out the screen (1) and tilt the handle until it audibly engages in the end position.b) For changing to horizontal mode1. Pull the cord (2) and tilt the handle until it audibly enga-ges in the end position.

The SF 33 comes with an integrated tool box which can be opened both with vertical and horizontal setup. As well as providing sucient storage space for all of the tools required, the box also has slots for three nozzles (1) and two lters (2).The internal pocket, held in place with Velcro fasteners, can be removed if required.The tool box has a magnetic closure mecha-nism. Do not place any credit cards, magnetic storage media or similar objects in the box since doing so may damage them or cause data loss.

1. Ensure that the sealing surfaces of the connections are clean. Ensure that the red inlet (1) is inserted in the coating ma-terial inlet (4).2. Use the enclosed 41 mm wrench to screw the union nut (2) at the suction hose (3) onto the coating material inlet (4) and tighten it.3. Screw the union nut (5) at the return hose (6) to the con-nection (7) (22mm).

4.3 HIGH PRESSURE HOSE AND SPRAY GUN

1. Screw the high pressure hose (10) onto the hose connec-

tion 2. Screw the spray gun (11) onto the high pressure hose3. Tighten all union nuts on high pressure hose so that no coating material can escape.4. Screw the tip holder with the selected tip onto the spray gun, align tip and tighten union nut.

4.2 UNIT WITH UPPER HOPPER

1. Ensure that the sealing surfaces of the connections are clean. Ensure that the red inlet (1) is inserted in the coat-ing material inlet (4). Screw the adapter (8) onto the coating material inlet (4) and tighten until hand-tight.3. Place the hopper (9) on the adapter (8).4. Screw the union nut (5) on the return pipe (6) onto the connection (7). STARTUP

4.4 CONNECTION TO THE MAINS NETWORK

Connection must always be carried out via an appropriately grounded safety outlet with residual-current-operated circuit-breaker (30 mA). An upstream circuit breaker (fuse) with 16 A (B or C characteristics) is required.Before connecting the unit to the mains supply, ensure that the line voltage matches that specied on the unit’s rating plate.

4.6 CLEANING PRESERVING AGENT WHEN

STARTING-UP OF OPERATION INITIALLYUnit with suction tube1. Immerse the suction system into a container lled with a suitable cleaning agent (recommendation: water).Unit with hopper2. Fill up hopper with a suitable cleaning agent (recommen-dation: water).3. Set multifunction switch (1) to (ON– circulation); the unit commences to run.4. Turn the pressure regulating knob (2) to the right until the stop is reached.5. Wait until cleaning agent is emitted from the return hose.6. Turn the pressure regulating knob (2) back approx. one rotation.7. Set multifunction switch (1) to (spray). Pressure is rising up inside the high pressure hose (visible at pressure gauge)8. Point the tip of the spray gun into an open collecting con-tainer and pull the trigger guard at the spray gun.9. The pressure is increased by turning the pressure regulat-ing knob (2) to the right. Set approx. 10 MPa (100 bar) at the pressure gauge.10. Spray the cleaning agent out of the unit for approx. 1 - 2 min. (~5 litres) into the open collecting container.

4.8 TAKING THE UNIT INTO OPERATION WITH

COATING MATERIALUnit with suction tube1. Immerse the suction system into a container lled with coating material.Unit with hopper2. Fill coating material into the hopper.3. Press inlet valve pusher (4) several times to release pos-sibly clogged inlet valve4. Set multifunction switch (1) to (ON - circulation); the unit will start.5. Turn the pressure regulating knob (2) to the right until the stop is reached. When the noise of the valves changes, the unit is bled and takes in coating material.6. If coating material exits from the return hose, turn the pressure regulating knob (2) back approx. 1 rotation.7. Set multifunction switch (1) to (spray). Pressure is rising up inside the high pressure hose (visible at pressure gauge (3)).8. Pull of the spray gun and spray into an open collecting container in order to remove the remaining cleaning agent from the unit. When coating materials exits from the tip, close the spray gun.9. Adjust the spraying pressure by turning the pressure reg-ulating knob (2).10. The unit is ready to spray.

4.7 VENTILATE UNIT (HYDRAULIC SYSTEM) IF THE

SOUND OF INLET VALVE IS NOT AUDIBLE1. Switch on the unit.

2. Turn pressure regulating knob (2) three revolutions to

the left.3. Set multifunction switch (1) to (ON – circulation). The hydraulic system is ventilated. Leave the unit on for two to three minutes.

4. Then turn pressure regulating knob (2) to the right until

stop.5. Press inlet valve pusher (4). Sound of the inlet valve is audible.6. If not, repeat points 2 to 4 or tap gently with a small ham-mer on the at of the outlet valve.

It is possible, for example, to connect an agitator, a working lamp, a curing bag etc with a maximum of 1200 Watt. Always switch on the Super Finish 33 PLUS unit rst and then the connected unit. Oth-erwise the fuse protection of 16 A inside the unit will react.

5 SPRAYING TECHNOLOGY Move the spray gun evenly during the spraying process. If this is not observed, an irregular spraying appearance will be the result. Carry out the movement with the arm, not with the wrist. A parallel distance of approx. 30 cm between the tip and the surface to be coated should always be observed. The lat-eral limitation of the spray fan should not to be too distinct. The edge of spraying should be gradual to facilitate overlap-ping of the next coat. The spray gun should always be held at an angle of 90° to the surface to be coated. A spray fan aimed obliquely at the surface to be coated leads to an unwanted spray cloud.To achieve perfect surfaces at varnishing works, special acces-sories are available at Wagner, e.g. FineFinish tips or an AirCoat gun set. Your Wagner dealer will advise you.

6 HANDLING THE HIGH-PRESSURE

HOSE The unit is equipped with a high-pressure hose specially suit-ed for diaphragm pumps.Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately.Never repair defective high-pressure hoses yourself!The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges.Never pull on the high-pressure hose to move the device.Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system.When using the high-pressure hose while working on scaolding, it is best to always guide the hose along the outside of the scaf-folding. The risk of damage rises with the age of the high-pressure hose.Wagner recommends replacing high-pres-sure hoses after 6 years.Only use WAGNER original-high-pressure hoses with internal heating in order to ensure functionality, safety and durability.

7 INTERRUPTION OF WORK

1. Switch o unit, set multifunction switch to (pressure relief, circulation), then to

0 (OFF). 2. Pull trigger guard of spray gun to decrease the pressure of the high pressure hose and the spray gun.3. Secure the spray gun, refer to the operating manual of the spray gun.4. Remove tip from tip holder and store the tip in a small ves-sel with suitable cleaning agent. 5. Leave the suction system immersed in the coating mate-rial or immerse it in the corresponding cleaning agent. The suction lter and unit should not dry out.6. Cover the material container in order to prevent the paint from drying.In using quick-drying or two-component coating materials, do not fail to rinse unit through with a suitable cleaning agent dur-ing the processing period. SPRAYING TECHNIQUE / HANDLING THE HIGH-PRESSURE HOSE / INTERRUPTION OF WORK50 Super Finish 33 PLUS

DISPLAYS AT THE UNIT / CLEANING THE UNIT

A clean state is the best method of ensuring operation with- out problems. After you have nished spraying, clean the unit. Under no circumstances may coating material rests dry and harden in the unit. The cleaning agent used for cleaning (only with a ash point above 21 °C) must be suitable for the coat- ing material used. Warm water improves the cleaning eect in the case of water-dilutable coating materials.

• Secure the spray gun, refer to the operating manual of the spray gun. Remove and clean the tip.

• Unit with suction system

2. Remove suction tube from the material container, the re-

turn tube remains over the material container.

3. Immerse the suction system into a container lled with a

suitable cleaning agent

4. Turn the pressure control valve back in order to set a mini-

mal spraying pressure.

5. Set multifunction switch to

(spray). With coating materials containing solvents, an earthed metal container must be used for cleaning into which the cleaning agent is pumped. Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

6. Pull the trigger guard of the spray gun in order to pump

the remaining coating material from the suction hose, high-pressure hose and the spray gun into an open con- tainer (if appropriate, increase the pressure at the pres- sure control valve slowly in order to obtain a higher mate- rial ow).

8. Pump suitable cleaning agent in the circuit for several

minutes. The cleaning eect is increased by alterna- tively opening and closing the spray gun.

10. Pump the remaining cleaning agent into an open contain-

er until the pump is empty.

11. Switch o the unit

• Unit with upper hopper

2. Turn the pressure control valve back in order to set a mini-

mal spraying pressure.

3. Set multifunction switch to

(spray). With coating materials containing solvents, an earthed metal container must be used for cleaning into which the cleaning agent is pumped. Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

4. Pull the trigger guard of the spray gun in order to pump

the remaining coating material from the hopper, high- pressure hose and the spray gun into an open container (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material ow).

5. Fill up hopper with suitable cleaning agent.

7. Pump suitable cleaning agent in the circuit for several

minutes. The 20 l top container can be easily removed and emptied after cleaning.

9. Pump the remaining cleaning agent from the hopper,

high-pressure hose and the spray gun into an open con- tainer.

8.1 CLEANING THE UNIT FROM THE OUTSIDE

First unplug the power plug from the outlet.Danger of short-circuits caused by water ingression! Never spray down the unit with high-pressure or high-pressure steam clean- ers. Do not put the high-pressure hose into sol-vents. Use only a wet cloth to wipe down the outside of the hose.Wipe down unit externally with a cloth which has been im-mersed in a suitable cleaning agent.

Clean lters always ensure maximum volume, constant spray pressure and problem-free functioning of the unit.Unit with suction system1. Unscrew the lter (Item 1) from the suction tube.2. Clean or replace the lter. Carry out cleaning with a hard brush and a corresponding cleaning agent.

8.3 HIGH-PRESSURE FILTER

1. Switch o unit – set multifunction switch to

0 (OFF). 2. Open the high-pressure lter and clean the lter insert. To do so:3. Unscrew the lter housing (1) by hand.4. Remove the lter insert (2) and pull out the bearing spring (3). 5. Clean all the parts with the corresponding cleaning agent. If compressed air is available – blow through the lter in-sert and bearing spring.6. When mounting the lter ensure that the bearing ring (4) in the lter insert is positioned correctly and check the O-ring at the lter housing for damage.7. Screw on the lter housing by hand until it stops (a higher tightening force only impedes later dismantling).

suction tube hopperUnit with hopper1. Release screws with a screwdriver (Item 2).2. Lift and remove lter disk with a screwdriver3. Clean or replace the lter disk. Carry out cleaning with a hard brush and a corresponding cleaning agent.

CLEANING THE UNIT / SERVICING

9.1 GENERAL SERVICING

We strongly recommend having an annual check carried out by technicians for safety reasons. Please observe all the applicable na-tional regulations.You can servicing of the unit carried out by the Wagner Service. Favourable conditions can be agreed with a service agreement and/or maintenance packages. Minimum check before every startup: 1. Check the high-pressure hose, spray gun with rotary joint, power supply cable with plug for damage.2. Check whether the pressure gauge can be read. Check at periodical intervals: 1. Check inlet and outlet valve according wear. Clean it and replace worn out parts.2. Check all lter inserts (spray gun, suction system) clean it and replace if necessary. 9 SERVICING

9.2 HIGH-PRESSURE HOSE

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the ttings. It must be possible to turn the union nuts freely. A conductivity of less than 1 MΩ must exist across the entire length.Have all the electric tests carried by the Wag-ner Service.The risk of damage rises with the age of the high-pressure hose.Wagner recommends replacing high-pres-sure hoses after 6 years.

8.4 CLEANING THE AIRLESS SPRAY GUN

1. Rinse the Airless spray gun with a suitable cleaning agent under lower operating pressure.2. Clean the tip thoroughly with a suitable cleaning agent so that no suitable coating material rests remain.3. Do not store the tip in solvent because this reduces the durability considerably.4. Clean the outside of the Airless spray gun thoroughly. Unclip the top of the trigger guard (1) from the gun head.2. Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly (2) from the gun head.3. Pull the old lter (3) out of the gun head. Clean or replace.4. Slide the new lter, tapered end (4) rst, into the gun head.5. Screw the handle grip back into the spray gun head and tighten with the integrated spanner.6. Snap the trigger guard back onto the gun head.Insertion lter in the Airless spray gun

Switch the unit o.Before all repair work: Unplug the power plug from the outlet.

1. Use a 17 mm spanner to screw out the inlet valve button.2. Replace the wiper (1) and O-ring (2).

1. Place the enclosed 30 mm wrench on the trigger housing

(1). 2. Loosen the trigger housing (1) with light blows of a ham-mer on the end of the wrench.3. Screw out the trigger housing with the inlet valve (2) from the paint section.4. Pull of the clasp (3) using the enclosed screwdriver.5. Place the enclosed 30 mm wrench on the inlet valve (2). Turn out the inlet valve carefully.6. Clean the valve seat (4) with a cleaning agent and brush (ensure that no brush hairs are left behind).7. Clean the seals (5, 6) and check for damage. Replace, if necessary.8. Check all the valve parts for damage. In case of visible wear replace the inlet valve.

Installation 1. Insert the inlet valve (2) into the trigger housing (1) and secure with the clasp (3). Ensure that the (black) seal (5) is mounted in the trigger housing.2. Screw the unit from the trigger housing and the inlet valve into the paint section. The same (black) seal (6) has to be mounted in the paint section.3. Tighten the trigger housing with the 30 mm wrench and tighten with three light blows of the hammer on the end of the wrench. (Corresponds to approx. 90 Nm tightening torque).

Only have the pressure control valve (1) re-placed by the customer service.The max. operating pressure has to be reset by the customer service.

1. Use a 22 mm wrench to screw the outlet valve from the paint section.2. Carefully pull of the clasp (1) using the enclosed screw-driver. The compression spring (2) presses ball (4) and valve seat (5) out.3. Clean or replace the components.4. Check the O-ring (7) for damage.5. Check the installation position when mounting the spring support ring (3) (clipped onto spring (2)), outlet valve seat (5) and seal (6), refer to gure. The torque for tting the outlet valve is 50 Nm.

This may only be carried out by a skilled elec-trician. No liability is assumed for incorrect installation.Switch the unit o.Before all repair work: Unplug the power plug from the outlet.Do not dismantle the sealed pressure control valve (1) so as to ensure that the pressure set-ting is retained.To remove the pump, move it to an upright position. Open the oil lock screw (5) to re-lease any excess pressure that has built up in the hydraulic oil housing.1. Completely unscrew the pressure control valve (1) (span-ner width 17 mm).2. Remove the front cover (2) by loosening the 5 screws using an Allen key (SW 3).3. Loosen the cable threaded joint (3).4. Loosen the wires in the mains terminal (4).5. Replace the unit connecting line. (only an approved power cable with the designation H07-RNF with a splash-proof plug may be used).6. Connect the green/yellow wire to the contact with the PE sign.7. Remount the covers carefully (do not squeeze any cables!)8. Replace the pressure control valve in the housing and screw into position.

10.6 TYPICAL WEAR PARTS

Despite the use of high-quality materials the highly abrasive eect of the paints means that wear can occur at the follow-ing parts:Inlet valve (spare part Order No.: 0341247)For replacing refer to Section 10.2(failure becomes noticeable through performance loss and/or poor or no suction)Outlet valve (spare part Order No.: 0341702)For replacing refer to Section 10.3(failure becomes noticeable through performance loss and/or poor suction) The outlet valve is usually considerably more durable than the inlet valve. Thorough cleaning may already help here.56 Super Finish 33 PLUS CONTROLER BOARDPOWER CABLE230V / 50HzTERMINAL STRIP blue browngreen/yellowlight blueMOTORWITH TEMPERATURE SWITCH

TYPE OF MALFUNCTION POSSIBLE CAUSE MEASURE FOR ELIMINATION OF MALFUNCTIONUnit does not start (green symbols on the switch do not light up) No voltage The device fuse has tripped due to overload

Multi-function switch not set back previously to „0“ Check voltage supply Switch o the device and allow the motor to cool down for a few minutes until the green symbols light up again. Switch device on again. Set multi-function switch to „0“ and then switch back onUnit does not suck in Inlet valve clogged Inlet valve trigger leaks, sucks in ancillary air. Inlet/outlet valve soiled / worn A foreign body (e.g. paint residue) has been sucked in Unit with suction system: Filter extends beyond the liquid level and sucks in air. Suction lter clogged Suction pipe not tightened, i.e. the unit sucks in ancillary air.Device with upper hopper: Filter disk clogged Air in the hydraulic system

Too little oil (check with an oil dipstick) Press the inlet valve button until the stop is reached several times by hand Replace stripper and o-ring, refer to section 10.1. Remove the valves and clean then (-> refer to section 10.2/10.3) / replace worn parts

Rell coating material Clean or replace suction lter. Clean and tighten connections. Clean or replace lter disk. Release air from unit (hydraulic system), i.e. turn pressure regulating valve three revolutions to the left (possibly pull gently on the rotary knob). Allow the unit to run one or two minutes. After that, turn pressure regulating valve to the right to set the desired operating pressure. Top up the oil and contact Wagner Service to search for the leakUnit has sucked in and generates pressure but the pressure collapses when the trigger is pulled. No tip mounted in the spray gun Tip too large Suction lter cloggedSpecially for unit with suction sys- tem:

Suction system not tight Outlet valve parts worn Paint too viscous Paint contains particles / small stones Relief valve defective Mount tip Use a smaller tip Clean suction lter or replace. Clean and tighten connection points. Replace outlet valve parts, refer to section 10.3. Dilute the paint Please contact Wager Customer Service Please contact Wager Customer Service Unit reached pressure, but the pressure collapses during spraying. pressure gauge still shows high pressure. Clogged lter do not let enough paint pass

Gun lter insert tted the wrong way round Tip cloggedCheck/clean the (high-pressure lter) gun lter Fit the gun lter insert correctly (refer to section 8.4) Clean the tipHard pressure jolts and excessive vibration on the spray gun and unit High-pressure hose for diaphragm unit not suitable Outlet valve parts worn Use original WAGNER high-pressure hose. Replace outlet valve parts, refer to section 10.3.58 Super Finish 33 PLUS

SPARE PARTS AND ACCESSORIES

11.1 SUPER FINISH 33 PLUS ACCESSORIES

ITEM DESIGNATION ORDER NO. 1 Spray gun Vector Pro (2-nger, G thread 7/8“)Spray gun Vector Pro (4-nger, G thread 7/8“)0538 0410538 0402 Spray gun Vector Grip (2-nger and 4-nger, G thread 7/8“)0538 0433 Spray gun AG-14 (stainless steel, F thread 11/16“)0502 1664 HP hose DN-3, 7.5mHP hose DN 6 mm, 15 m HP hose DN 6 mm, 30 m9984 5839984 507 9984 562 AirCoat spray gun AC 4500 (blue) 2368 2696 Double hose 9984 5647 AirCoat-controler set 0340 250 Pole gunLength 120 cm; G thread 7/8“Length 200 cm; G thread 7/8“0296 4410296 442 Tip extension (G thread 7/8“)Length 15 cmLength 30 cmLength 45 cmLength 60 cm0556 0740556 0750556 0760556 07710 Tip extension with slewable knee joint F thread 11/16“)Length 100 cmLength 200 cmLength 300 cm0096 0150096 0160096 017Adapter 11/16“ - 7/8“ 0555 30011 Inline Roller 0345 01012 Hopper 5l 0341 26513 Hopper 20l 0341 26614 Suction system (exible) for dispersions 0034 63015 Cleaning container for suction system with holder (only for exible suction system)2343 48116 Suction system (rigid) for dispersions 234287917 Filter bag, mesh width 0,3 mm 0097 531 Metex-ReuseReuse for pre-ltering of coating mate-rial in vessel. Place suction pipe in the reuse.Sieve package (5 pcs) for paintSieve package (5 pcs) for dispersion0034 9500034 9520034 951RECOMMENDATIONPumpRunner for rigid suction systems (order No. 2306 987, suction system not included)Universal accessories for cleaning, clean transportation and preservation of the pump unit.Features:• Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior• No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak

• Better protection• Simple assemblyRECOMMENDATIONHose reel HR30 (order No. 2306987, without high-pressure hose )Smart hose management for more convenient working and transport. Suitable for max. 30 m of hose (1/4 NPSM). Indivi-dual hoses can be connected using adapter 34038.59 Super Finish 33 PLUS

SPARE PARTS AND ACCESSORIES

SPARE PARTS AND ACCESSORIES

TEMPSPRAY The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20°C to 60°C). Advantages:

• Constant paint temperature even at low outside temperatures

• Considerably better working of high viscosity coating materials

• Increased application e ciency

• Savings in solvents due to reduction in viscosity

• Adaptable to all airless units Order No. Description

TempSpray H 126 (ideal for lacquer jobs) Basic unit 1/4“ incl. stainless steel hose, DN6, 1/4“, 10m Spraypack consisting of: basic unit (2311659), Airless gun Vector Grip G thread, incl. Trade Tip 3 nozzle holder and 2SpeedTip L10 (208/510)

TempSpray H 226 (ideal for dispersions/materials with high viscosity) Basic unit 1/4“ incl. Hose reel, heated hose DN10, 15m, hose 1/4“ DN4, 1m Spraypack consisting of: Basic unit (2311660), Airless un AG 14 G thread, incl. Trade Tip 3 nozzle holder and 2SpeedTip D10 (111/419)

SPARE PARTS AND ACCESSORIES

All of the tips in the table below are supplied together with the appropriate gun lter.Application Tip marking Spray angleBore inch / mmSpraying width mm 1)Gun lter Order no.Synthetic-resin paintsPVC paints

yellowyellowyellow055441505545150554615Rust protection paintsLatex paintsDispersions

whitewhitewhite0554421055452105546211) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds. HEA NOZZLES FOR LOWMIST SPRAYING AT LOW PRESSURE HEA stands for High E ciency Airless, an innovative nozzle technology revolutionising airless spraying. HEA nozzles allow the pressure of the spray device to be reduced right down and allow it to work in the low-pressure range (ideally at 80 - 140 bar). The nozzles can be used with all TradeTip 3 nozzle holders and WAGNER devices. Some paints may need to be diluted to achieve the best result possible. The experts at Wagner application technology have therefore tested a wide range of materials for you. Their recommendations can be found in the Wagner Spray Guide at sprayguide. wagner-group.com. If edges are visible, slowly increase the pressure. Even spray pattern without spray edges. Set the low pressure in the HEA range and start.62 Super Finish 33 PLUS Airless tip table Wagner TradeTip 3 tipup to 270 bar (27 MPa)without tip G thread (7/8 - 14 UN) Order no. 0289390without tip F thread (11/16 - 16 UN) Order no. 0289391 All of the tips in the table below are supplied together with the appropriate gun lter.Application Tip marking Spray angleBore inch / mmSpraying width mm 1)Gun lter Order no.Water-thinnable and solvent-based paints and varnishes, oils, separating agents

yellowyellowyellowyellowyellowyellowyellowyellow05531150553215055331505534150553515055361505537150553815Rust protection paintsLatex paintsDispersions

whitewhitewhitewhitewhitewhitewhite05532210553321055342105535210553621055372105538211)Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

SPARE PARTS AND ACCESSORIES

GB63 Super Finish 33 PLUS Application Tip marking Spray angleBore inch / mmSpraying width mm 1)Gun lter Order no.Roof coatings 223

All of the tips in the table below are supplied together with the appropriate gun lter.

SPARE PARTS AND ACCESSORIES65

SPARE PARTS AND ACCESSORIES

SPARE PARTS AND ACCESSORIES

SPARE PARTS AND ACCESSORIES

11.3 SPARE PARTS LIST HIGHPRESSURE FILTER

Spare parts diagram high-pressure lter

SPARE PARTS AND ACCESSORIES

For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely. In the case of unused devices, the check can be postponed until they are next started up. All (potentially deviating) national inspection and mainte- nance regulations must also be observed. If you have any questions, please contact the customer service team at Wagner.

IMPORTANT INFORMATION ON PRODUCT LIABILITY

According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the manufacturer or have been approved by the manu- facturer and have been mounted to the device and are operat- ed properly. If third-party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the third-party accessories or spare parts have caused a defect in the product. In extreme cases, the relevant authorities can completely prohibit using the entire device. With original WAGNER accessories and spare parts, compli- ance with all safety regulations is guaranteed.

In observance of the European Directive 2002/96/EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be dispo- sed of together with household waste material but must be recycled in an environmentally friendly way! Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct. TESTING OF THE UNIT / INFORMATION ON PRODUCT LIABILITY / GUARANTEE DECLARATION GUARANTEE DECLARATION (Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (here- after referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the prod- uct in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/pro-guarantee. The buyer’s claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee. We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months. Systems driven by petrol or air are also guaranteed for a 12 month period. The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative. For all products bought in authorised specialist shops from

01.02.2009 the guarantee period is extended to 24 months

providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of de- livery by the authorised specialist shop. Registration can be completed on the Internet under www.wagner-group.com/pro-guarantee. The guarantee certicate is valid as conrmation, as is the original purchase document that carries the date of the pur- chase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during reg- istration. When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed. Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be en- forced.

If defects can be seen in the materials, processing or perform- ance of the device during the guarantee period, guarantee72 Super Finish 33 PLUS

claims must be made immediately, or at the latest within a period of 2 weeks. The authorised specialist shop that delivered the device is enti-tled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instruc-tions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guaran-tee certicate must be included. The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer. 4. Exclusion of guarantee Guarantee claims cannot be considered for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, lters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation. in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning. for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts. for products to which modications or additions have been carried out. for products where the serial number has been removed or is illegible for products to which attempts at repairs have been carried out by unauthorised persons. for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device. for products that have been partially or fully taken apart. 5. Additional regulations. The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country. If the check shows that the case is not a guarantee case, re-pairs are carried out at the expense of the buyer.The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application. Claims for liability for defects to the specialist trader remain unaected. German law applies to this guarantee. The contractual lan-guage is German. In the event that the meaning of the Ger-man and a foreign text of this guarantee deviate from one an-other, the meaning of the German text has priority. J. Wagner GmbHDivision Professional FinishingOtto Lilienthal Strasse 18 88677 MarkdorfFederal Republic of GermanySubject to modications ∙ Printed in Germany EU Declaration of conformity We declare under sole responsibility that this product (type: D701C) conforms to the following relevant stipulations: 2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU Applied harmonised norms: EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2, EN 61000-3-3, EN 61000-6-1, EN 61000-6-3The EU declaration of conformity is enclosed with the product. If required, it can be re-ordered using order number 2403395. NOTES73 Super Finish 33 PLUS

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