SuperFinish 33 Plus - Paint spray WAGNER - Free user manual and instructions

USER MANUAL SuperFinish 33 Plus WAGNER

Line drawing of a spray sprayer machine with attached hose and control panel (no text or symbols)

Line drawing of a gas purifier machine with hoses and a cylindrical wheels (no text or symbols)

10 REPARATUREN AM GERÄT 17

1.2 EXPLOSIONSSCHUTZ

Gefahr

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Technical diagram of a pressure pump system with labeled components 1, 2, and 3

Technical diagram of a mechanical assembly with numbered components for identification

Technical diagram of a 15-pin pressure pump with numbered components labeled for identification.

3.4 TRANSPORT

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Technical line drawings of a two-part industrial machine, showing internal components and assembly (no text or symbols)

Technical diagram of a mobile power heater with labeled components and airflow indicators

3.6 WERKZEUGBOX

Technical line drawing of a mechanical pump or lift with attached motor and wheels (no text or symbols)

Technical diagram of a mechanical device with labeled parts 1 and 2

Technical diagram of a spray gun pump system with numbered components and labeled parts

4.5 STECKDOSE AM GERÄT

Technical diagram of a vehicle air intake system with labeled components

Technical diagram of a mechanical device with numbered parts and an arrow indicating rotation or adjustment.

10 REPARATUREN AM GERÄT

Gefahr

Technical diagram showing mechanical assembly with labeled parts, including a cylindrical component and threaded fastener.

10.2 EINLASSVENTIL

Technical diagram of a mechanical assembly with numbered parts, showing exploded and assembled views of a device.

Montage

Technical diagram of a mechanical assembly with numbered parts for identification

10.4 DRUCKREGELVENTIL

Technical diagram of a mechanical pump assembly with labeled component '1'

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Technical diagram of an electronic device with labeled components, showing internal wiring and housing layout.

10.7 SCHALTPLAN

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EMPFEHLUNG

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TEMPSPRAY

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TempSpray H 226 / H 326

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HEA - DÜSEN FÜR NEBELARMES SPRITZEN MIT NIEDERDRUCK

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Technical diagram of a WAGNER engine with numbered components and exploded view of internal parts

11.3 ERSATZTEILLISTE HOCHDRUCKFILTER (ZUBEHÖR)

Technical diagram of a vehicle chassis with numbered components for identification

Technical diagram of a laboratory apparatus with labeled parts 1, 2, and 3

go.wagner-group.com/profi

PRÜFUNG DES GERÄTES

www.wagner-group.com/profi-guarantee.

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Translation of the original operating instructions

WARNING!

Attention, danger of injury by injection!

Airless units develop extremely high spray pressures.

	Danger
1	Never bring fingers, hands or other body parts into contact with the spray jet!Never point the spray gun at yourself, other persons or animals.Never use the spray gun without spray jet safety guard.Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.
2	The following points are to be observed in accordance with the operating manual before every start-up:Faulty units may not be used.Secure a Wagner spray gun with the securing lever at the trigger guard.Ensure earthing.Check the permissible operating pressure of the high-pressure hose and spray gun.Check all the connecting parts for leaks.
3	Instructions for regular cleaning and maintenance of the unit are to be observed strictly.Observe the following rules before any work on the unit and at every working break:Relieve the pressure from the spray gun and high-pressure hose.Secure a Wagner spray gun with the securing lever at the trigger guardSwitch the unit off.

Ensure safety!

Contents

1 SAFETY REGULATIONS FOR AIRLESS SPRAYING 40

1.1 Flash point ____

1.2 Explosion protection ____

1.3 Danger of explosion and fire from sources of ignition during spraying work ____ 40

1.4 Danger of injury from the spray jet ____ 40

1.5 Secure spray gun against unintended operation _ 40

1.6 Recoil of spray gun 40

1.7 Breathing equipment as protection against solvent vapors ____ 40

1.8 Prevention of occupational illnesses 40

1.9 Max. operating pressure 41

1.10 High-pressure hose

1.11 Electrostatic charging (formation of sparks or flames) ____ 41

1.12 Use of units on building sites and workshops ____ 41

1.13 Socket at the unit 41

1.14 Ventilation when spraying in rooms ____ 41

1.15 Suction installations

1.16 Earthing of the object 41

1.17 Cleaning the unit with solvents 41

1.18 Cleaning the unit 41

1.19 Work or repairs at the electrical equipment ____ 41

1.20 Work at electrical components 42

1.21 Setup on an uneven surface 42

2 GENERAL VIEW OF APPLICATION 42

2.1 Application ____

2.2 Coating material

2.2.1 Coating materials with sharp-edged additional materials ____ 42

2.2.2 Two-component coating material 42

2.2.3 Filtering 43

3. DESCRIPTION OF UNIT 43

3.1 Airless process ____

3.2 Functioning of the unit 43

3.3 Explanatory diagram 44

3.4 Transportation 44

3.5 Trolley backfitting

3.6 Tool box

3.7 Technical data

4 STARTUP 47

4.1 Unit with suction system 47

4.2 unit with upper hopper 47

4.3 High pressure hose and spray gun 47

4.4 Connection to the mains network 47

4.5 Socket on unit 48

4.6 Cleaning preserving agent when starting-up of operation initially ____ 48

4.7 Ventilate unit (hydraulic system) if the sound of 40 inlet valve is not audible ____ 48

4.8 Taking the unit into operation with coating material ____ 48

5 SPRAYING TECHNOLOGY 49

6 HANDLING THE HIGH-PRESSURE HOSE 49

7 INTERRUPTION OF WORK 49

8 CLEANING THE UNIT 50

8.1 Cleaning the unit from the outside ____ 51

8.2 Suction filter 51

843 High-pressure filter ____

8.4 Cleaning the Airless spray gun 52

9 SERVICING 52

9.1 General servicing 52

9.2 High-pressure hose

410 REPAIRS AT THE UNIT 53

10.1 Inlet valve Pusher 53

10.2 Inlet valve 53

10.3 Outlet valve 54

10.4 Pressure control valve 54

10.5 Replacing the power cable 55

10.6 Typical wear parts 55

10.7 Connection diagram 56

10.8 Remedy in case of faults 57

421 SPARE PARTS AND ACCESSORIES 58

11.1 Super Finish 33 PLUS accessories 58

11.2 Spare parts list Super Finish 33 PLUS ____ 66

11.3 Spare parts list high-pressure filter 68

11.4 Spare parts List Trolley 68

11.5 Spare parts list suction system 69

11.6 Spare parts list hopper 5 litres ____ 70

11.7 Spare parts list hopper 20 litres ____ 70

Testing of the unit 71

Important information on product liability ____ 71

Note on disposal 71

Guarantee declaration 71

CE - declaration 72

European service network 148

1 SAFETY REGULATIONS FOR AIRLESS SPRAYING

All local safety regulations in force must be observed.

The following sources are just a sample of those containing safety requirements for Airless spraying.

a) The European Standard „Spray equipment for coating materials – safety regulations „ (EN 1953).

The following safety regulations are to be observed in order to ensure safe handling of the Airless high-pressure spraying unit.

1.1 FLASH POINT

Only spray coating materials with a flash point of 21 °C or higher.

The flash point is the lowest temperature at which vapors develop from the coating material. These vapors are sufficient to form an inflammable mixture over the air above the coating material.

1.2 EXPLOSION PROTECTION

Do not use the unit in work places which are covered by the explosion protection regulations. The unit is not designed to be explosion protected. Do not operate the device in explosive areas (zone 0, 1 and 2). Explosive areas are, for example, places where paints are stored and locations in direct proximity to the object being sprayed. Keep the device at least 3 m from the object you are spraying.

1.3 DANGER OF EXPLOSION AND FIRE FROM SOURCES OF IGNITION DURING SPRAYING WORK

There must be no sources of ignition such as, for example, open fires, lit cigarettes, cigars or tobacco pipes, sparks, glowing wires, hot surfaces, etc. in the vicinity.

1.4 DANGER OF INJURY FROM THE SPRAY JET

Attention, danger of injury by injection! Never point the spray gun at yourself, other persons or animals.

Never use the spray gun without spray jet safety guard.

The spray jet must not come into contact with any part of the body.

In working with Airless spray guns, the high spray pressures arising can cause very dangerous injuries. If contact is made with the spray jet, coating material can be injected into the skin. Do not treat a spray injury as a harmless cut. In case of injury to the skin by coating material or solvents, consult a doctor for quick and correct treatment. Inform the doctor about the coating material or solvent used.

Always secure the spray gun when mounting or dismounting the tip and in case of interruption to work.

1.6 RECOIL OF SPRAY GUN

When using a high operating pressure, pulling the trigger guard can effect a recoil force up to 15 N.

If you are not prepared for this, your hand can be thrust backwards or your balance lost. This can lead to injury.

1.7 BREATHING EQUIPMENT AS PROTECTION AGAINST SOLVENT VAPORS

Wear breathing equipment during spraying work.

A breathing mask is to be made available to the user.

1.8 PREVENTION OF OCCUPATIONAL ILLNESSES

Protective clothing, gloves and possibly skin protection cream are necessary for the protection of the skin.

Observe the regulations of the manufacturer concerning coating materials, solvents and cleaning agents in preparation, processing and cleaning units.

The permissible operating pressure for the spray gun, spray gun accessories, unit accessories and high-pressure hose must not fall short of the maximum operating pressure of 25 MPa (250 bar or 3625 psi).

1.10 HIGH-PRESSURE HOSE

Attention, danger of injury by injection! Wear and tear and kinks as well as usage that is not appropriate to the purpose of the device can cause leakages to form in the high-pressure hose. Liquid can be injected into the skin through a leakage.

• High-pressure hoses must be checked thoroughly before they are used.
• Replace any damaged high-pressure hose immediately.
• Never repair defective high-pressure hoses yourself!
• Avoid sharp bends and folds: the smallest bending radius is about 20 cm.
• Do not drive over the high-pressure hose. Protect against sharp objects and edges.
• Never pull on the high-pressure hose to move the device.
• Do not twist the high-pressure hose.
• Do not put the high-pressure hose into solvents. Use only a wet cloth to wipe down the outside of the hose.
• Lay the high-pressure hose in such a way as to ensure that it cannot be tripped over.

Only use WAGNER original-high-pressure hoses in order to ensure functionality, safety and durability.

1.11 ELECTROSTATIC CHARGING (FORMATION OF SPARKS OR FLAMES)

Electrostatic charging of the unit may occur during spraying due to the flow speed of the coating material. These can cause sparks and flames upon discharge. The unit must therefore always be earthed via the electrical system. The unit must be connected to an appropriately-grounded safety outlet.

An electrostatic charging of spray guns and the high-pressure hose is discharged through the high-pressure hose. For this reason the electric resistance between the connections of the high-pressure hose must be equal to or lower than 1 MΩ.

1.12 USE OF UNITS ON BUILDING SITES AND WORKSHOPS

The unit may only be connected to the mains network via a special feeding point with a residual-current device with INF ≤ 30 mA. An upstream circuit breaker (fuse) with 16 A (B or C characteristics) is required.

1.13 SOCKET AT THE UNIT

Do not load the socket with more than 1200 Watt. Unroll any connected cable drum completely.

1.14 VENTILATION WHEN SPRAYING IN ROOMS

Adequate ventilation to ensure removal of the solvent vapors has to be ensured.

1.15 SUCTION INSTALLATIONS

The are to be provided by the unit user in accordance with the corresponding local regulations.

1.16 EARTHING OF THE OBJECT

The object to be coated must be earthed.

(Building walls are usually earthed naturally)

1.17 CLEANING THE UNIT WITH SOLVENTS

When cleaning the unit with solvents, the solvent should never be sprayed or pumped back into a container with a small opening (bunghole). An explosive gas/air mixture can arise. Only use an earthed container made from metal.

1.18 CLEANING THE UNIT

Danger of short-circuits caused by water ingression!

Never spray down the unit with high-pressure or high-pressure steam cleaners.

1.19 WORK OR REPAIRS AT THE ELECTRICAL EQUIPMENT

These may only be carried out by a skilled electrician. No liability is assumed for incorrect installation.

1.20 WORK AT ELECTRICAL COMPONENTS

Unplug the power plug from the outlet before carrying out any repair work.

1.21 SETUP ON AN UNEVEN SURFACE

The front end must always point downwards in order to avoid sliding away.

If possible do not use the unit on an inclined surface since the unit tends to wander through the resulting vibrations.

Technical line drawings of a two-tiered industrial machine with wheels and control panels (no text or symbols)

2 GENERAL VIEW OF APPLICATION

2.1 APPLICATION

Super Finish 33 PLUS is an electric driven unit for the airless atomization of different painting materials. Also it is able to feed the internal feeded paint roller, which is available as accessory. Super Finish 33 PLUS is made for jobs in the workshop and on the building site.

The device output of the Super Finish 33 PLUS is designed so that it can be used to process dispersions for small and large objects, as well as for corrosion and flame protection.

When painting, the device is suitable for all kinds of typical painting jobs, e.g.:

doors, door frames, balustrades, woodencladding, fences, radiators (heating) and steel parts.

We recommend using the top container for paintwork.

2.2 COATING MATERIAL

Dilutable lacquers and paints or those containing solvents, two-component coating materials, dispersions, latex paints, façade paints, roof and attic coatings, fire and corrosion protection material.

No other materials should be used for spraying without WAGNER's approval.

Pay attention to the Airless quality of the coating materials to be processed.

The unit is able to process coating materials with up to 25,000 mPas. If highly viscous coating materials cannot be taken in or the performance of the unit is to low, the paint must be diluted in accordance with the manufacturer's instructions.

Attention: Make sure, when stirring up with motor-driven agitators that no air bubbles are stirred in. Air bubbles disturb when spraying and can, in fact, lead to interruption of operation.

2.2.1 COATING MATERIALS WITH SHARP-EDGED ADDITIONAL MATERIALS

These particles have a strong wear and tear effect on valves and tips, but also on the heating hose and spray gun. This impairs the durability of these wearing parts considerably.

2.2.2 TWO-COMPONENT COATING MATERIAL

The appropriate processing time must be adhered to exactly. Within this time rinse through and clean the unit meticulously with the appropriate cleaning materials.

2.2.3 FILTERING

Sufficient filtering is required for fault-free operation. To this purpose the unit is equipped with a suction filter (Item 1) and an insertion filter in the spray gun (Item 2). Regular inspection of these filters for damage or soiling is urgently recommended.

A high-pressure filter (Item 3) -available as accessory- is rising up the filtering surface and will make the work more comfortable.

Technical diagram of a gas purifier with labeled components including pump, hose, and water delivery system

3. DESCRIPTION OF UNIT

3.1 AIRLESS PROCESS

The main area of application are thick layers of highly viscous coating material.

At the Super Finish 33 PLUS unit a diaphragm pump takes in the coating materials and transports it via a high-pressure hose to the spray gun with the airless tip. Here the coating material atomizes since it is pressed through the tip core at a maximum pressure of 25 MPa (250 bar, 3625 psi). This high pressure has the effect of micro fine atomisation of the coating material.

As no air is used in this process, it is described as an AIRLESS process.

This method of spraying has the advantages of finest atomisation, cloudless operation (depending of a correct unit adjustment) and a smooth, bubblefree surface. As well as these, the advantages of the speed of work and convenience must be mentioned.

3.2 FUNCTIONING OF THE UNIT

The following section contains a brief description of the technical construction for better understanding of the function:

Super Finish 33 PLUS is an electrically driven high-pressure paint spraying equipment.

The electric motor drives the hydraulic pump via planetary gears (1). A piston (2) is moved up and down so that hydraulic oil is moved under the diaphragm (3) which then moves.

In detail:

The downwards movement of the machine opens the disk inlet valve (4) automatically and coating material is sucked in.

During the upwards movement of the diaphragm, the coating material is displaced and the outlet valve opens while the inlet valve is closed.

The coating material flows under high pressure through the high-pressure hose to the spray gun and is atomized when it exists from the tip.

The pressure control valve (5) limits the set pressure in the hydraulic oil circuit and thus also the pressure of the coating material.

A pressure change when the same tip is used also leads to a change in the amount of paint atomized.

Technical diagram of a mechanical assembly with numbered parts for identification

3.3 EXPLANATORY DIAGRAM

1 Tip guard with airless tip
2 Spray gun
3 High-pressure hose
4 Connection for high-pressure hose
5 Pressure gauge
6 Pressure control valve
7 Multifunction switch Symbols (shown in the recess of the switch):

0 OFF

ON / Circulation

ON / Spraying

8 Return tube
9 Suction tube
10 Hopper
11 Inlet valve button
12 Outlet valve
13 Socket, max. load 1200 Watt
14 Oil measuring stick
15 Tool box

3.4 TRANSPORTATION

Unroll high-pressure hose and lay it over the shaft.

Loosen terminal sleeves (item 1) on the shaft ( open). Extract shaft to the desired length. Tighten terminal sleeves again by hand ( closed).

Technical line drawing of a mechanical clamp or bracket assembly with no visible text or symbols

Transportation in vehicle

Secure the unit in the vehicle by means of suitable fasteners. The device can be placed on its side if necessary. In this case, please ensure that no attachments can be damaged. Attention: Paint or solvent residues can escape from the connections!

Technical diagram of a pressure pump system with numbered components for identification

Technical diagram of a mechanical power tool with numbered parts labeled 4 through 13

Before start with the backfitting, pull of main plug of socket, disassemble suction system and high pressure hose. Do not trap the mains cable.

a) For changing to vertical mode

1. Pull out the screen (1) and tilt the handle until it audibly engages in the end position.

Technical line drawings of a two-wheeled pump assembly with mechanical components and labeled parts (no text or symbols present)

b) For changing to horizontal mode

1. Pull the cord (2) and tilt the handle until it audibly engages in the end position.

Technical diagram of a mobile power heater with labeled components and motion arrows indicating flow or movement.

3.6 TOOL BOX

The SF 33 comes with an integrated tool box which can be opened both with vertical and horizontal setup. As well as providing sufficient storage space for all of the tools required, the box also has slots for three nozzles (1) and two filters (2). The internal pocket, held in place with Velcro fasteners, can be removed if required.

The tool box has a magnetic closure mechanism. Do not place any credit cards, magnetic storage media or similar objects in the box since doing so may damage them or cause data loss.

Technical line drawing of a mechanical pump or lift with attached motor and wheels (no text or symbols)

Technical diagram of a mechanical device with labeled parts 1 and 2

3.7 TECHNICAL DATA

Super Finish 33 Plus (Type: D701C)

Voltage: 230 V AC, 50 Hz

Fuses : 16 A time-lag

Unit connecting line : 6 m long, 3 x 1.5 mm ^2

Max. current consumption: 10.7 A

Degree of protection : IP 54

Rated input of device: 2.2 kW

Max. operating pressure : 25 MPa (250 bar)

Max. volume flow : 4.3 l/min

Volume flow at 12 MPa

(120 bar) with water : 3.8 l/min

Max. temperature of the

coating material : 43 °C

Max. nozzle size: 0,033 inch - 0,84 mm

Max. viscosity : 25,000 mPas

Empty weight: 50 kg

Hydraulic oil filling quantity : 1.1 liter, Divinol HVI 15

Max. tyre pressure: 0.2 MPa (2 bar)

Plug connection on device: 230 Volt \~, 50 Hz

max. connection: 1200 W

Max. vibration at the spraygun: lower than 2.5 m/s^2

Max. sound pressure level: 76 dB (A)*

*Place of measurement: 1 m distance from unit and 1.60 m above floor, 12 MPa (120 bar) operating pressure, reverberant floor

4 STARTUP

4.1 UNIT WITH SUCTION SYSTEM

1. Ensure that the sealing surfaces of the connections are clean.

Ensure that the red inlet (1) is inserted in the coating material inlet (4).

1. Use the enclosed 41 mm wrench to screw the union nut (2) at the suction hose (3) onto the coating material inlet (4) and tighten it.
2. Screw the union nut (5) at the return hose (6) to the connection (7) (22mm).

4.2 UNIT WITH UPPER HOPPER

1. Ensure that the sealing surfaces of the connections are clean. Ensure that the red inlet (1) is inserted in the coating material inlet (4).
2. Screw the adapter (8) onto the coating material inlet (4) and tighten until hand-tight.
3. Place the hopper (9) on the adapter (8).
4. Screw the union nut (5) on the return pipe (6) onto the connection (7).

4.3 HIGH PRESSURE HOSE AND SPRAY GUN

1. Screw the high pressure hose (10) onto the hose connection
2. Screw the spray gun (11) onto the high pressure hose
3. Tighten all union nuts on high pressure hose so that no coating material can escape.
4. Screw the tip holder with the selected tip onto the spray gun, align tip and tighten union nut.

4.4 CONNECTION TO THE MAINS NETWORK

Connection must always be carried out via an appropriately grounded safety outlet with residual-current-operated circuit-breaker (30 mA). An upstream circuit breaker (fuse) with 16 A (B or C characteristics) is required.

Before connecting the unit to the mains supply, ensure that the line voltage matches that specified on the unit's rating plate.

Technical diagram of a spray gun pump system with numbered components and labeled parts

4.5 SOCKET ON UNIT

It is possible, for example, to connect an agitator, a working lamp, a curing bag etc with a maximum of 1200 Watt.

Always switch on the Super Finish 33 PLUS unit first and then the connected unit. Otherwise the fuse protection of 16 A inside the unit will react.

4.6 CLEANING PRESERVING AGENT WHEN STARTING-UP OF OPERATION INITIALLY

Unit with suction tube

Unit with hopper

1. Immerse the suction system into a container filled with a suitable cleaning agent (recommendation: water).
2. Fill up hopper with a suitable cleaning agent (recommendation: water).
3. Set multifunction switch (1) to ⏻ (ON-circulation); the unit commences to run.
4. Turn the pressure regulating knob (2) to the right until the stop is reached.
5. Wait until cleaning agent is emitted from the return hose.
6. Turn the pressure regulating knob (2) back approx. one rotation.
7. Set multifunction switch (1) to ☑ (spray). Pressure is rising up inside the high pressure hose (visible at pressure gauge)
8. Point the tip of the spray gun into an open collecting container and pull the trigger guard at the spray gun.
9. The pressure is increased by turning the pressure regulating knob (2) to the right. Set approx. 10 MPa (100 bar) at the pressure gauge.
10. Spray the cleaning agent out of the unit for approx. 1 - 2 min. (\~5 litres) into the open collecting container.

4.7 VENTILATE UNIT (HYDRAULIC SYSTEM) IF THE SOUND OF INLET VALVE IS NOT AUDIBLE

1. Switch on the unit.
2. Turn pressure regulating knob (2) three revolutions to the left.
3. Set multifunction switch (1) to ☐ (ON - circulation). The hydraulic system is ventilated. Leave the unit on for two to three minutes.
4. Then turn pressure regulating knob (2) to the right until stop.
5. Press inlet valve pusher (4).

Sound of the inlet valve is audible.

1. If not, repeat points 2 to 4 or tap gently with a small hammer on the flat of the outlet valve.

Technical diagram of a vehicle air intake system with labeled components including pressure gauge, hoses, and valve parts

4.8 TAKING THE UNIT INTO OPERATION WITH COATING MATERIAL

Unit with suction tube

1. Immerse the suction system into a container filled with coating material.

Unit with hopper

1. Fill coating material into the hopper.
2. Press inlet valve pusher (4) several times to release possibly clogged inlet valve
3. Set multifunction switch (1) to 📋 (ON - circulation); the unit will start.
4. Turn the pressure regulating knob (2) to the right until the stop is reached.

When the noise of the valves changes, the unit is bled and takes in coating material.

1. If coating material exits from the return hose, turn the pressure regulating knob (2) back approx. 1 rotation.
2. Set multifunction switch (1) to 📋 (spray).

Pressure is rising up inside the high pressure hose (visible at pressure gauge (3)).

1. Pull of the spray gun and spray into an open collecting container in order to remove the remaining cleaning agent from the unit. When coating materials exits from the tip, close the spray gun.
2. Adjust the spraying pressure by turning the pressure regulating knob (2).
3. The unit is ready to spray.

5 SPRAYING TECHNOLOGY

Move the spray gun evenly during the spraying process. If this is not observed, an irregular spraying appearance will be the result. Carry out the movement with the arm, not with the wrist. A parallel distance of approx. 30 cm between the tip and the surface to be coated should always be observed. The lateral limitation of the spray fan should not to be too distinct. The edge of spraying should be gradual to facilitate overlapping of the next coat. The spray gun should always be held at an angle of 90^ to the surface to be coated. A spray fan aimed obliquely at the surface to be coated leads to an unwanted spray cloud.

To achieve perfect surfaces at varnishing works, special accessories are available at Wagner, e.g. FineFinish tips or an AirCoat gun set. Your Wagner dealer will advise you.

6 HANDLING THE HIGH-PRESSURE HOSE

The unit is equipped with a high-pressure hose specially suited for diaphragm pumps.

Danger

Danger of injury through leaking high-pressure hose. Replace any damaged high-pressure hose immediately.Never repair defective high-pressure hoses yourself!

The high-pressure hose is to be handled with care. Avoid sharp bends and folds: the smallest bending radius is about 20 cm. Do not drive over the high-pressure hose. Protect against sharp objects and edges.

Never pull on the high-pressure hose to move the device. Make sure that the high-pressure hose cannot twist. This can be avoided by using a Wagner spray gun with a swivel joint and a hose system.

When using the high-pressure hose while working on scaffolding, it is best to always guide the hose along the outside of the scaffolding.

The risk of damage rises with the age of the high-pressure hose.Wagner recommends replacing high-pressure hoses after 6 years.

Only use WAGNER original-high-pressure hoses with internal heating in order to ensure functionality, safety and durability.

7 INTERRUPTION OF WORK

1. Switch off unit, set multifunction switch to (pressure relief, circulation), then to 0 (OFF).
2. Pull trigger guard of spray gun to decrease the pressure of the high pressure hose and the spray gun.
3. Secure the spray gun, refer to the operating manual of the spray gun.
4. Remove tip from tip holder and store the tip in a small vessel with suitable cleaning agent.
5. Leave the suction system immersed in the coating material or immerse it in the corresponding cleaning agent. The suction filter and unit should not dry out.
6. Cover the material container in order to prevent the paint from drying.

In using quick-drying or two-component coating materials, do not fail to rinse unit through with a suitable cleaning agent during the processing period.

8 CLEANING THE UNIT

A clean state is the best method of ensuring operation without problems. After you have finished spraying, clean the unit. Under no circumstances may coating material rests dry and harden in the unit. The cleaning agent used for cleaning (only with a flash point above 21 °C) must be suitable for the coating material used.

Warm water improves the cleaning effect in the case of water-dilutable coating materials.

- Secure the spray gun, refer to the operating manual of the spray gun.

Remove and clean the tip.

- Unit with suction system

1. Set multifunction switch to ⬆ (ON - circulation).
2. Remove suction tube from the material container, the return tube remains over the material container.
3. Immerse the suction system into a container filled with a suitable cleaning agent
4. Turn the pressure control valve back in order to set a minimal spraying pressure.
5. Set multifunction switch to 📋 (spray).

With coating materials containing solvents, an earthed metal container must be used for cleaning into which the cleaning agent is pumped.

Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

1. Pull the trigger guard of the spray gun in order to pump the remaining coating material from the suction hose, high-pressure hose and the spray gun into an open container (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material flow).
2. Set multifunction switch to ⏻ (ON - circulation).
3. Pump suitable cleaning agent in the circuit for several minutes.

The cleaning effect is increased by alternatively opening and closing the spray gun.

1. Set multifunction switch to 📋 (spray).
2. Pump the remaining cleaning agent into an open container until the pump is empty.
3. Switch off the unit

- Unit with upper hopper

1. Set multifunction switch to Ⓐ (ON - circulation).
2. Turn the pressure control valve back in order to set a minimal spraying pressure.
3. Set multifunction switch to Ⓞ (spray).

With coating materials containing solvents, an earthed metal container must be used for cleaning into which the cleaning agent is pumped.

Caution! Do not pump or spray in container with small opening (bunghole)! See safety regulations.

1. Pull the trigger guard of the spray gun in order to pump the remaining coating material from the hopper, high-pressure hose and the spray gun into an open container (if appropriate, increase the pressure at the pressure control valve slowly in order to obtain a higher material flow).
2. Fill up hopper with suitable cleaning agent.
3. Set multifunction switch to ⏻ (ON - circulation).
4. Pump suitable cleaning agent in the circuit for several minutes.

The 20 l top container can be easily removed and emptied after cleaning.

1. Set multifunction switch to Ⓧ (spray).
2. Pump the remaining cleaning agent from the hopper, high-pressure hose and the spray gun into an open container.
3. Set multifunction switch to ⏻ (ON - circulation).
4. Switch off unit

8.1 CLEANING THE UNIT FROM THE OUTSIDE

Danger	First unplug the power plug from the outlet. Danger of short-circuits caused by water ingression! Never spray down the unit with high-pressure or high-pressure steam cleaners.
Danger	Do not put the high-pressure hose into sol-vents. Use only a wet cloth to wipe down the outside of the hose.

Wipe down unit externally with a cloth which has been immersed in a suitable cleaning agent.

8.2 SUCTION FILTER

i Clean filters always ensure maximum volume, constant spray pressure and problem-free functioning of the unit. 1 2 1 2

suction tube hopper

Unit with suction system

1. Unscrew the filter (Item 1) from the suction tube.
2. Clean or replace the filter.

Carry out cleaning with a hard brush and a corresponding cleaning agent.

Unit with hopper

1. Release screws with a screwdriver (Item 2).
2. Lift and remove filter disk with a screwdriver
3. Clean or replace the filter disk.

Carry out cleaning with a hard brush and a corresponding cleaning agent.

8.3 HIGH-PRESSURE FILTER

1. Switch off unit - set multifunction switch to 0 (OFF).
2. Open the high-pressure filter and clean the filter insert. To do so:
3. Unscrew the filter housing (1) by hand.
4. Remove the filter insert (2) and pull out the bearing spring (3).
5. Clean all the parts with the corresponding cleaning agent. If compressed air is available – blow through the filter insert and bearing spring.
6. When mounting the filter ensure that the bearing ring (4) in the filter insert is positioned correctly and check the O-ring at the filter housing for damage.
7. Screw on the filter housing by hand until it stops (a higher tightening force only impedes later dismantling).

O-Ring 1 2 3 4

8.4 CLEANING THE AIRLESS SPRAY GUN

1. Rinse the Airless spray gun with a suitable cleaning agent under lower operating pressure.
2. Clean the tip thoroughly with a suitable cleaning agent so that no suitable coating material rests remain.
3. Do not store the tip in solvent because this reduces the durability considerably.
4. Clean the outside of the Airless spray gun thoroughly.

Technical diagram of a mechanical device with numbered parts and a rotation arrow indicating rotational motion.

Insertion filter in the Airless spray gun

1. Unclip the top of the trigger guard (1) from the gun head.
2. Using the bottom of the trigger guard as a wrench, loosen and remove the handle assembly (2) from the gun head.
3. Pull the old filter (3) out of the gun head. Clean or replace.
4. Slide the new filter, tapered end (4) first, into the gun head.
5. Screw the handle grip back into the spray gun head and tighten with the integrated spanner.
6. Snap the trigger guard back onto the gun head.

9 SERVICING

9.1 GENERAL SERVICING

	We strongly recommend having an annual check carried out by technicians for safety reasons. Please observe all the applicable national regulations.
	You can servicing of the unit carried out by the Wagner Service. Favourable conditions can be agreed with a service agreement and/or maintenance packages.

Minimum check before every startup:

1. Check the high-pressure hose, spray gun with rotary joint, power supply cable with plug for damage.
2. Check whether the pressure gauge can be read.

Check at periodical intervals:

1. Check inlet and outlet valve according wear. Clean it and replace worn out parts.
2. Check all filter inserts (spray gun, suction system) clean it and replace if necessary.

9.2 HIGH-PRESSURE HOSE

Inspect the high-pressure hose visually for any notches or bulges, in particular at the transition in the fittings. It must be possible to turn the union nuts freely. A conductivity of less than

1 MΩ must exist across the entire length.

Attention

Have all the electric tests carried by the Wagner Service.

The risk of damage rises with the age of the high-pressure hose.Wagner recommends replacing high-pressure hoses after 6 years.

10 REPAIRS AT THE UNIT

Switch the unit off. Before all repair work: Unplug the power plug from the outlet.

10.1 INLET VALVE PUSHER

1. Use a 17 mm spanner to screw out the inlet valve button.
2. Replace the wiper (1) and O-ring (2).

Technical diagram showing mechanical assembly with labeled parts 1 and 2, likely illustrating a valve or fitting process.

10.2 INLET VALVE

1. Place the enclosed 30 mm wrench on the trigger housing (1).
2. Loosen the trigger housing (1) with light blows of a hammer on the end of the wrench.
3. Screw out the trigger housing with the inlet valve (2) from the paint section.
4. Pull of the clasp (3) using the enclosed screwdriver.
5. Place the enclosed 30 mm wrench on the inlet valve (2). Turn out the inlet valve carefully.
6. Clean the valve seat (4) with a cleaning agent and brush (ensure that no brush hairs are left behind).
7. Clean the seals (5, 6) and check for damage. Replace, if necessary.
8. Check all the valve parts for damage. In case of visible wear replace the inlet valve.

Technical diagram of a mechanical assembly with numbered parts, showing exploded and assembled views of a device.

Installation

1. Insert the inlet valve (2) into the trigger housing (1) and secure with the clasp (3). Ensure that the (black) seal (5) is mounted in the trigger housing.
2. Screw the unit from the trigger housing and the inlet valve into the paint section. The same (black) seal (6) has to be mounted in the paint section.
3. Tighten the trigger housing with the 30 mm wrench and tighten with three light blows of the hammer on the end of the wrench. (Corresponds to approx. 90 Nm tightening torque).

10.3 OUTLET VALVE

1. Use a 22 mm wrench to screw the outlet valve from the paint section.
2. Carefully pull of the clasp (1) using the enclosed screw-driver. The compression spring (2) presses ball (4) and valve seat (5) out.
3. Clean or replace the components.
4. Check the O-ring (7) for damage.
5. Check the installation position when mounting the spring support ring (3) (clipped onto spring (2)), outlet valve seat (5) and seal (6), refer to figure.
   The torque for fitting the outlet valve is 50 Nm.

Technical diagram of a mechanical assembly with numbered parts for identification

10.4 PRESSURE CONTROL VALVE

Danger

Only have the pressure control valve (1) replaced by the customer service.The max. operating pressure has to be reset by the customer service.

1

10.5 REPLACING THE POWER CABLE

	This may only be carried out by a skilled electrician. No liability is assumed for incorrect installation.Switch the unit off.Before all repair work: Unplug the power plug from the outlet.
	Do not dismantle the sealed pressure control valve (1) so as to ensure that the pressure setting is retained.
	To remove the pump, move it to an upright position. Open the oil lock screw (5) to release any excess pressure that has built up in the hydraulic oil housing.

1. Completely unscrew the pressure control valve (1) (spanner width 17 mm).
2. Remove the front cover (2) by loosening the 5 screws using an Allen key (SW 3).
3. Loosen the cable threaded joint (3).
4. Loosen the wires in the mains terminal (4).
5. Replace the unit connecting line.
6. Completely unscrew the pressure control valve (1) (spanner width 17 mm).
7. Remove the front cover (2) by loosening the 5 screws using an Allen key (SW 3).
8. Loosen the cable threaded joint (3).
9. Loosen the wires in the mains terminal (4).
10. Replace the unit connecting line.
    (only an approved power cable with the designation H07-RNF with a splash-proof plug may be used).
11. Connect the green/yellow wire to the contact with the PE sign.
12. Remount the covers carefully (do not squeeze any cables!)
13. Replace the pressure control valve in the housing and screw into position.

10.6 TYPICAL WEAR PARTS

Despite the use of high-quality materials the highly abrasive effect of the paints means that wear can occur at the following parts:

Inlet valve (spare part Order No.: 0341247)

For replacing refer to Section 10.2

(failure becomes noticeable through performance loss and/or poor or no suction)

Outlet valve (spare part Order No.: 0341702)

For replacing refer to Section 10.3

(failure becomes noticeable through performance loss and/or poor suction) The outlet valve is usually considerably more durable than the inlet valve. Thorough cleaning may already help here.

Technical diagram of a tractor's front view with labeled parts including head, dashboard, and pressure gauge

Technical diagram of an electronic device with labeled components, showing internal wiring and housing layout.

10.7 CONNECTION DIAGRAM

POWER CABLE 230V / 50Hz TERMINAL STRIP green/yellow blue brown N L green/yellow black POWER SOCKET 230V/50Hz max. 1200W black green/yellow blue MOTOR WITH TEMPERATURE SWITCH LIGHT symbols 155°C light blue light blue GREEN/YELLOW M 1~ U1 Z1 MICRO SWITCH 2388610 red black 340380 CONTROLER BOARD Wagner 2334245 N L1 2388612 2388611 C = 35µF 400V OPERATION CAPACITOR

10.8 REMEDY IN CASE OF FAULTS

TYPE OF MALFUNCTION POSSIBLE CAUSE MEASURE FOR ELIMINATION OF MALFUNCTION
Unit does not start (green symbols on the switch do not light up)	No voltageThe device fuse has tripped due to overloadMulti-function switch not set back previously to „0”	Check voltage supplySwitch off the device and allow the motor to cool down for a few minutes until the green symbols light up again. Switch device on again.Set multi-function switch to „0” and then switch back on
Unit does not suck in	Inlet valve cloggedInlet valve trigger leaks, sucks in ancillary air.Inlet/outlet valve soiled / wornA foreign body (e.g. paint residue) has been sucked inUnit with suction system:Filter extends beyond the liquid level and sucks in air.Suction filter cloggedSuction pipe not tightened, i.e. the unit sucks in ancillary air.Device with upper hopper:Filter disk cloggedAir in the hydraulic systemToo little oil (check with an oil dipstick)	Press the inlet valve button until the stop is reached several times by handReplace stripper and o-ring, refer to section 10.1.Remove the valves and clean then (-> refer to section 10.2/10.3) / replace worn partsRefill coating materialClean or replace suction filter.Clean and tighten connections.Clean or replace filter disk.Release air from unit (hydraulic system), i.e. turn pressure regulating valve three revolutions to theleft(possibly pull gently on the rotary knob). Allow the unit to run one or two minutes. After that, turn pressure regulating valve to therightto set the desired operating pressure.Top up the oil and contact Wagner Service to search for the leak
Unit has sucked in and generates pressure but the pressure collapses when the trigger is pulled.	No tip mounted in the spray gunTip too largeSuction filter cloggedSpecially for unit with suction system:Suction system not tightOutlet valve parts wornPaint too viscousPaint contains particles / small stonesRelief valve defective	Mount tipUse a smaller tipClean suction filter or replace.Clean and tighten connection points.Replace outlet valve parts, refer to section 10.3.Dilute the paintPlease contact Wager Customer ServicePlease contact Wager Customer Service
Unit reached pressure, but the pressure collapses during spraying. pressure gauge still shows high pressure.	Clogged filter do not let enough paint passGun filter insert fitted the wrong way roundTip clogged	Check/clean the (high-pressure filter) gun filterFit the gun filter insert correctly (refer to section 8.4)Clean the tip
Hard pressure jolts and excessive vibration on the spray gun and unit	High-pressure hose for diaphragm unit not suitableOutlet valve parts worn	Use original WAGNER high-pressure hose.Replace outlet valve parts, refer to section 10.3.

11 SPARE PARTS AND ACCESSORIES

11.1 SUPER FINISH 33 PLUS ACCESSORIES

ITEM	DESIGNATION ORDER NO.
1 Spray	gun Vector Pro(2-finger, G thread 7/8")Spray gun Vector Pro(4-finger, G thread 7/8")	0538 0410538 040
2 Spray	gun Vector Grip (2-finger and 4-finger, G thread 7/8")	0538 043
3 Spray	gun AG-14 (stainless steel, F thread 11/16")	0502 166
4 HP	hose DN-3, 7.5mHP hose DN 6 mm, 15 mHP hose DN 6 mm, 30 m	9984 5839984 5079984 562
5	AirCoat spray gun AC 4500 (blue) 2368 269
6 Double hose 9984 564
7 AirCoat-controller set 0340 250
8	Pole gunLength 120 cm; G thread 7/8"Length 200 cm; G thread 7/8"	0296 4410296 442
9	Tip extension (G thread 7/8")Length 15 cmLength 30 cmLength 45 cmLength 60 cm	0556 0740556 0750556 0760556 077
10 Tip	extension with slewable knee joint(F thread 11/16")Length 100 cmLength 200 cmLength 300 cm	0096 0150096 0160096 017
	Adapter 11/16" - 7/8" 0555 300
11 Inline Roller 0345 010
12 Hopper 5l 0341 265
13 Hopper 20l 0341 266
14 Suction system (flexible) for dispersions 0034 630
15 Cleaning container for suction systemwith holder (only for flexible suctionsystem)		2343 481
16 Suction system (rigid) for dispersions 2342879
17 Filter bag, mesh width 0,3 mm 0097 531
18	Metex-ReuseReuse for pre-filtering of coating material in vessel. Place suction pipe in thereuse.Sieve package (5 pcs) for paintSieve package (5 pcs) for dispersion	0034 9500034 9520034 951

RECOMMENDATION

PumpRunner for rigid suction systems (order No. 2306987, suction system not included)

Universal accessories for cleaning, clean transportation and preservation of the pump unit.

Features:

• Simpler cleaning – the cleaning liquid circulates constantly through the pump making thorough cleaning of the interior
• No cleaning necessary during work stoppage or change of location because the paint in the pump cannot dry out or leak
• Better protection
• Simple assembly

Line drawing of a mechanical device with two tubes and a threaded base (no text or symbols)

RECOMMENDATION

Hose reel HR30

(order No. 2306987, without high-pressure hose)

Smart hose management for more convenient working and transport. Suitable for max. 30 m of hose (1/4 NPSM). Individual hoses can be connected using adapter 34038.

Technical line drawing of a mechanical assembly with gears and a wheel (no text or symbols)

TEMPSPRAY

The paint material is heated to the required temperature uniformly by an electric heating element, which is located inside the hose (regulated from 20°C to 60°C).

Advantages:

• Constant paint temperature even at low outside temperatures
• Considerably better working of high viscosity coating materials
  • Increased application efficiency
  • Savings in solvents due to reduction in viscosity
  • Adaptable to all airless units

Order No. Description
23116592311852	TempSpray H 126 (ideal for lacquer jobs)Basic unit 1/4" incl. stainless steel hose, DN6, 1/4", 10mSpraypack consisting of: basic unit (2311659), Airless gun Vector Grip G thread, incl. Trade Tip 3 nozzle holder and 2SpeedTip L10 (208/510)
23116602311853	TempSpray H 226 (ideal for dispersions/materials with high viscosity)Basic unit 1/4" incl. Hose reel, heated hose DN10, 15m, hose 1/4" DN4, 1mSpraypack consisting of: Basic unit (2311660), Airless un AG 14 G thread, incl. Trade Tip 3 nozzle holder and 2SpeedTip D10 (111/419)
23116612311854	TempSpray H 326 (ideal for dispersions/materials with high viscosity)Basic unit 1/4" incl. Hose reel, heated hose DN10, 30m, hose 1/4" DN4, 1mSpraypack consisting of: Basic unit (2311661), Airless un AG 14 G thread, incl. Trade Tip 2 nozzle holder and 2SpeedTip D20 (115/421)

TempSpray H 126

Line drawing of a pressure sensor device with coiled tubing and adjustment knobs (no text or symbols)

TempSpray H 226 / H 326

Technical line drawing of a mechanical power spool with coiled cable and motor (no text or symbols)

HEA NOZZLES FOR LOW-MIST SPRAYING AT LOW PRESSURE

HEA stands for High Efficiency Airless, an innovative nozzle technology revolutionising airless spraying. HEA nozzles allow the pressure of the spray device to be reduced right down and allow it to work in the low-pressure range (ideally at 80 - 140 bar). The nozzles can be used with all TradeTip 3 nozzle holders and WAGNER devices.

Some paints may need to be diluted to achieve the best result possible. The experts at Wagner application technology have therefore tested a wide range of materials for you. Their recommendations can be found in the Wagner Spray Guide at sprayguide. wagner-group.com.

HEA 10 20 30 40 MPa

Set the low pressure in the HEA range and start.

Illustration of a robotic device with a checkmark and a checkmark symbol (no text or labels)

Even spray pattern without spray edges.

x

If edges are visible, slowly increase the pressure.

HEA tip table

All of the tips in the table below are supplied together with the appropriate gun filter.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun fi Iter Order no.
Synthetic-resin paints	211	20^	0.011 / 0.28	120	red	0554211
PVC paints	311	30^	0.011 / 0.28	150	red	0554311
	411	40^	0.011 / 0.28	190	Rot	0554411
Paints, primers	213	20^	0.013 / 0.33	120	red	0554213
Fillers	313	30^	0.013 / 0.33	150	red	0554313
	413	40^	0.013 / 0.33	190	red	0554413
Fillers	415	40^	0.015 / 0.38	190	yellow	0554415
Rust protection paints	515	50^	0.015 / 0.38	225	yellow	0554515
	615	60^	0.015 / 0.38	270	yellow	0554615
Rust protection paints	417	40^	0.017 / 0.43	190	white	0554417
Latex paints	517	50^	0.017 / 0.43	225	white	0554517
Dispersions	617	60^	0.017 / 0.43	270	white	0554617
Rust protection paints	519	50^	0.019 / 0.48	225	white	0554519
Latex paints	619	60^	0.019 / 0.48	270	white	0554619
Dispersions
Flame retardant 421		40^	0.021 / 0.53	190	white	0554421
	521	50^	0.021 / 0.53	225	white	0554521
	621	60^	0.021 / 0.53	270	white	0554621

1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

Airless tip table

Wagner
TradeTip 3 tip
up to 270 bar
(27 MPa)

without tip
G thread (7/8 - 14 UN)
Order no.0289390
without tip
F thread (11/16 - 16 UN)
Order no. 0289391

All of the tips in the table below are supplied together with the appropriate gun filter.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun fi Iter Order no.
Water-thinnable and solvent-based paints and varnishes, oils, separating agents	107	10^	0.007/0.18	100	red	0553107
	207	20^	0.007/0.18	120	red	0553207
	307	30^	0.007/0.18	150	red	0553307
	407	40^	0.007/0.18	190	red	0553407
	109	10^	0.009/0.23	100	red	0553109
	209	20^	0.009/0.23	120	red	0553209
	309	30^	0.009/0.23	150	red	0553309
	409	40^	0.009/0.23	190	red	0553409
	509	50^	0.009/0.23	225	red	0553509
	609	60^	0.009/0.23	270	red	0553609
Synthetic-resin paintsPVC paints	111	10^	0.011/0.28	100	red	0553111
	211	20^	0.011/0.28	120	red	0553211
	311	30^	0.011/0.28	150	red	0553311
	411	40^	0.011/0.28	190	red	0553411
	511	50^	0.011/0.28	225	red	0553511
	611	60^	0.011/0.28	270	red	0553611
Paints, primersFillers	113	10^	0.013/0.33	100	red	0553113
	213	20^	0.013/0.33	120	red	0553213
	313	30^	0.013/0.33	150	red	0553313
	413	40^	0.013/0.33	190	red	0553413
	513	50^	0.013/0.33	225	red	0553513
	613	60^	0.013/0.33	270	red	0553613
	813	80^	0.013/0.33	330	red	0553813
FillersRust protection paints	115	10^	0.015/0.38	100	yellow	0553115
	215	20^	0.015/0.38	120	yellow	0553215
	315	30^	0.015/0.38	150	yellow	0553315
	415	40^	0.015/0.38	190	yellow	0553415
	515	50^	0.015/0.38	225	yellow	0553515
	615	60^	0.015/0.38	270	yellow	0553615
	715	70^	0.015/0.38	300	yellow	0553715
	815	80^	0.015/0.38	330	yellow	0553815
Rust protection paintsLatex paintsDispersions	117	10^	0.017/0.43	100	white	0553117
	217	20^	0.017/0.43	120	white	0553217
	317	30^	0.017/0.43	150	white	0553317
	417	40^	0.017/0.43	190	white	0553417
	517	50^	0.017/0.43	225	white	0553517
	617	60^	0.017/0.43	270	white	0553617
	717	70^	0.017/0.43	300	white	0553717
	817	80^	0.017/0.43	330	white	0553817
Rust protection paintsLatex paintsDispersions	219	20^	0.019/0.48	120	white	0553219
	319	30^	0.019/0.48	150	white	0553319
	419	40^	0.019/0.48	190	white	0553419
	519	50^	0.019/0.48	225	white	0553519
	619	60^	0.019/0.48	270	white	0553619
	719	70^	0.019/0.48	300	white	0553719
	819	80^	0.019/0.48	330	white	0553819
	919	90^	0.019/0.48	385	white	0553919
Flame retardant 221		20^	0.021/0.53	120	white	0553221
	321	30^	0.021/0.53	150	white	0553321
	421	40^	0.021/0.53	190	white	0553421
	521	50^	0.021/0.53	225	white	0553521
	621	60^	0.021/0.53	270	white	0553621
	721	70^	0.021/0.53	300	white	0553721
	821	80^	0.021/0.53	330	white	0553821

All of the tips in the table below are supplied together with the appropriate gun filter.

Application Tip marking Spray		angle	Bore inch / mm	Spraying width mm 1)	Gun fi Iter Order no.
Roof coatings 223		20°	0.023 / 0.58	120	white	0553223
	323	30°	0.023 / 0.58	150	white	0553323
	423	40°	0.023 / 0.58	190	white	0553423
	523	50°	0.023 / 0.58	225	white	0553523
	623	60°	0.023 / 0.58	270	white	0553623
	723	70°	0.023 / 0.58	300	white	0553723
	823	80°	0.023 / 0.58	330	white	0553823
Thick-fi Im materials,Corrosion protectionSpray fi ller	225	20°	0.025 / 0.64	120	white	0553225
	325	30°	0.025 / 0.64	150	white	0553325
	425	40°	0.025 / 0.64	190	white	0553425
	525	50°	0.025 / 0.64	225	white	0553525
	625	60°	0.025 / 0.64	270	white	0553625
	725	70°	0.025 / 0.64	300	white	0553725
	825	80°	0.025 / 0.64	330	white	0553825
	227	20°	0.027 / 0.69	120	white	0553227
	327	30°	0.027 / 0.69	150	white	0553327
	427	40°	0.027 / 0.69	190	white	0553427
	527	50°	0.027 / 0.69	225	white	0553527
	627	60°	0.027 / 0.69	270	white	0553627
	827	80°	0.027 / 0.69	330	white	0553827
	229	20°	0.029 / 0.75	120	white	0553229
	329	30°	0.029 / 0.75	150	white	0553329
	429	40°	0.029 / 0.75	190	white	0553429
	529	50°	0.029 / 0.75	225	white	0553529
	629	60°	0.029 / 0.75	270	white	0553629
	231	20°	0.031 / 0.79	120	white	0553231
	331	30°	0.031 / 0.79	150	white	0553331
	431	40°	0.031 / 0.79	190	white	0553431
	531	50°	0.031 / 0.79	225	white	0553531
	631	60°	0.031 / 0.79	270	white	0553631
	731	70°	0.031 / 0.79	300	white	0553731
	831	80°	0.031 / 0.79	330	white	0553831
	233	20°	0.033 / 0.83	120	white	0553233
	333	30°	0.033 / 0.83	150	white	0553333
	433	40°	0.033 / 0.83	190	white	0553433
	533	50°	0.033 / 0.83	225	white	0553533
	633	60°	0.033 / 0.83	270	white	0553633
	235	20°	0.035 / 0.90	120	white	0553235
	335	30°	0.035 / 0.90	150	white	0553335
	435	40°	0.035 / 0.90	190	white	0553435
	535	50°	0.035 / 0.90	225	white	0553535
	635	60°	0.035 / 0.90	270	white	0553635
	735	70°	0.035 / 0.90	300	white	0553735
	439	40°	0.039 / 0.99	190	white	0553439
	539	50°	0.039 / 0.99	225	white	0553539
	639	60°	0.039 / 0.99	270	white	0553639
Heavy duty applications	243	20°	0.043 / 1.10	120	green	0553243
	443	40°	0.043 / 1.10	190	green	0553443
	543	50°	0.043 / 1.10	225	green	0553543
	643	60°	0.043 / 1.10	270	green	0553643
	445	40°	0.045 / 1.14	190	green	0553445
	545	50°	0.045 / 1.14	225	green	0553545
	645	60°	0.045 / 1.14	270	green	0553645
	451	40°	0.051 / 1.30	190	green	0553451
	551	50°	0.051 / 1.30	225	green	0553551
	651	60°	0.051 / 1.30	270	green	0553651
	252	20°	0.052 / 1.32	120	green	0553252
	455	40°	0.055 / 1.40	190	green	0553455
	555	50°	0.055 / 1.40	225	green	0553555
	655	60°	0.055 / 1.40	270	green	0553655
	261	20°	0.061 / 1.55	120	green	0553261
	461	40°	0.061 / 1.55	190	green	0553461
	561	50°	0.061 / 1.55	225	green	0553561
	661	60°	0.061 / 1.55	270	green	0553661
	263	20°	0.063 / 1.60	120	green	0553263
	463	40°	0.063 / 1.60	190	green	0553463
	565	50°	0.065 / 1.65	225	green	0553565
	665	60°	0.065 / 1.65	270	green	0553665
	267	20°	0.067 / 1.70	120	green	0553267
	467	40°	0.067 / 1.70	190	green	0553467

1) Spray width at about 30 cm to the object and 100 bar (10 MPa) pressure with synthetic-resin paint 20 DIN seconds.

2SpeedTip

The innovative changeover nozzle from WAGNER combines two nozzle cores into one nozzle.

2 Speed Tip holder Order no. 0271065

Tip table

Object size Painting material
	Lacquer (L) Emulsion (D) Filler (S)
Small		D5Nozzles: 111 / 415Order no. 0271 062	S5Nozzles: 225 / 629Order no. 0271 064
		D7Nozzles: 113 / 417Order no. 0271 063
	L10Nozzles: 208 / 510Order no. 0271 042	D10Nozzles: 111 / 419Order no. 0271 045	S10Nozzles: 527 / 235Order no. 0271 049
Medium	L20Nozzles: 210 / 512Order no. 0271 043	D20Nozzles: 115 / 421Order no. 0271 046	S20Nozzles: 539 / 243Order no. 0271 050
Large	L30Nozzles: 212 / 514Order no. 0271 044	D30Nozzles: 115 / 423Order no. 0271 047	S30Nozzles: 543 / 252Order no. 0271 051
X-Large		D40Nozzles: 117 / 427Order no. 0271 048
Recommended gun fi Iter red white -

11.2 SPARE PARTS LIST SF 33 PLUS

ITEM	ORDER-NO DESIGNATION
1 0340	339 Inlet
2 0341	241 Inlet valve trigger
3 0341	336 Clasp
4 0341	247 Inlet valve complete
5 0341	255 Inlet valve housing compl.
6 0341	349 Oil cap screw
7 9971	146 O-ring
8 2370	128 Oil measuring stick
9 0344	337 Double socket
10 9970	103 Sealing ring
11 9970	109 Sealing ring
12 0341	702 Outlet valve, service set
13 0341	246 Outlet valve complete
14 2383	994 Pressure gauge
15 0261	352 Mains cableH07-RNF 3 × 1.5mm^2 , 6m long
16 2402	675 Cable threaded joint
17 2386	856 Label SF 33 PLUS
18 2388	995 Warning notice
19 9950	242 Seal
20 9950	241 Socket
21 9905	113 Oval head screw 5x10
22 2384	484 Relief valve compl.
23 0341	414 Washer
24 2334	205 Cylinder screw with hex socket
25 2384	478 Rotary knob
26 9920	207 Washer
27 9906	029 Cylinder screw with hex socket
28 9990	864 Cover cap
29 2386	858 Label (right)
30 9902	225 Oval head screw 3.5 × 9.5
31 2392	781 Fan cover
32 2383	937 Tool box with lid compl. (incl. items 33, 36, 41)
33 9930	114 Cylindrical pin

ITEM	ORDER-NO DESIGNATION
34 2386	857 Label SF 33 PLUS
35 2384	739 Internal compartment, tool box
36 9901	105 Threaded pin
37 9900	248 Hexagon bolt with flange
38 9995	234 Pressure cap
39 2386	859 Label (left)
40 9990	535 Protection cap
41 2344	692 Motor gasket

Technical diagram of a WAGNER engine with numbered components and exploded view, likely for assembly or maintenance reference.

Spare parts diagram SF 33 PLUS

11.3 SPARE PARTS LIST HIGH-PRESSURE FILTER

ITEM	ORDER NO. DESIGNATION
1	2399	672 High-pressure filter HF-01 compl.
2	0097	301 Filter block
3	0097	302 Filter housing
4	0097	306 Hollow screw
5	0097	304 Seal ring
6	9970	110 Seal ring
7	9974	027 O-ring 30x2 (PTFE)
8	9971	401 O-ring 16x2 (PTFE)
9	0508	749 Bearing spring
10	0508	603 Bearing ring
11		0508 748Filter insert 60 meshesOptional:0508 450Filter insert 100 meshes0508 449Filter insert 30 meshes
12	9994	245 Pressure spring
13	2399	670 Screw-in connector
14	9970	103 Sealing ring

Exploded view diagram of a mechanical assembly with numbered parts for identification

Spare parts diagram high-pressure filter

Technical diagram of a vehicle chassis with numbered components for identification

Spare parts diagram trolley

11.5 SPARE PARTS LIST SUCTION SYSTEM

ITEM ORDER NO. DESIGNATION
1 2370 310 Suction system assy. (incl. pos. 2-3)
2 0253 244 Filter, mesh width 1,2 mm
3 0253 211	Return tube

Technical diagram of a laboratory apparatus with labeled parts 1, 2, and 3

Spare parts diagram suction system

11.6 SPARE PARTS LIST HOPPER, 5 LITRES

ITEM	ORDER-NO DESIGNATION
-0341	265 Hopper 5	litres, assy
10340	901 Cover
29902	306 Sheet metal screw 3,9x13 (2)
3	0037 607	Filter disk, mesh width 0,8 mmOptional:Filter disk, mesh width 0,4 mm
	0003 756
40340	904 Hopper
50340	908 Return ube

1 2 3 4 5

Spare parts diagram hopper (5 L)

11.7 SPARE PARTS LIST HOPPER, 20 LITRES

ITEM	ORDER-NO DESIGNATION
- 0341	266 Hopper 20 litres, assy
1 0097	269 Hopper without cover
2 0097	270 Cover
3 9902	306 Sheet metal screw 3,9x13 (2)
4 0097	521 Filter disk, mesh width 0,8 mm
5 9922	609 Securing ring 37 x 1.5
6 0037	776 Pressure spring
7 9941	509 Ball 30
8 0097	295 Return tube
9 0097	271 Container adapter, assy
10 9971	065 O-ring 44 x 3

1 2 3 4 5 6 7 8 9 10

Spare parts diagram hopper (20 L)

TESTING OF THE UNIT

For safety reasons, we would recommend having the device checked by an expert as required but at least every 12 months to ensure that it can continue to operate safely.

In the case of unused devices, the check can be postponed until they are next started up.

All (potentially deviating) national inspection and maintenance regulations must also be observed.

If you have any questions, please contact the customer service team at Wagner.

IMPORTANT INFORMATION ON PRODUCT LIABILITY

According to an EU directive, the manufacturer is only liable without limitation for faults in the product if all parts come from the manufacturer or have been approved by the manufacturer and have been mounted to the device and are operated properly. If third-party accessories or spare parts are used, the manufacturer is exonerated wholly or partly from his/her liability if use of the third-party accessories or spare parts have caused a defect in the product. In extreme cases, the relevant authorities can completely prohibit using the entire device.

With original WAGNER accessories and spare parts, compliance with all safety regulations is guaranteed.

NOTE ON DISPOSAL

In observance of the European Directive 2002/96/EC on waste electrical and electronic equipment and implementation in accordance with national law, this product is not to be disposed of together with household waste material but must be recycled in an environmentally friendly way!

Wagner or one of our dealers will take back your used Wagner waste electrical or electronic equipment and will dispose of it for you in an environmentally friendly way. Please ask your local Wagner service centre or dealer for details or contact us direct.

GUARANTEE DECLARATION

(Status 01.02.2009)

1. Scope of guarantee

All Wagner professional colour application devices (hereafter referred to as products) are carefully inspected, tested and are subject to strict checks under Wagner quality assurance. Wagner exclusively issues extended guarantees to commercial or professional users (hereafter referred to as “customer”) who have purchased the product in an authorised specialist shop, and which relate to the products listed for that customer on the Internet under www.wagner-group.com/profi-guarantee.

The buyer's claim for liability for defects from the purchase agreement with the seller as well as statutory rights are not impaired by this guarantee.

We provide a guarantee in that we decide whether to replace or repair the product or individual parts, or take the device back and reimburse the purchase price. The costs for materials and working hours are our responsibility. Replaced products or parts become our property.

2. Guarantee period and registration

The guarantee period amounts to 36 months. For industrial use or equal wear, such as shift operations in particular, or in the event of rentals it amounts to 12 months.

Systems driven by petrol or air are also guaranteed for a 12 month period.

The guarantee period begins with the day of delivery by the authorised specialist shop. The date on the original purchase document is authoritative.

For all products bought in authorised specialist shops from 01.02.2009 the guarantee period is extended to 24 months providing the buyer of these devices registers in accordance with the following conditions within 4 weeks of the day of delivery by the authorised specialist shop.

Registration can be completed on the Internet under www.wagner-group.com/profi-guarantee.

The guarantee certificate is valid as confirmation, as is the original purchase document that carries the date of the purchase. Registration is only possible if the buyer is in agreement with having the data being stored that is entered during registration.

When services are carried out under guarantee the guarantee period for the product is neither extended nor renewed.

Once the guarantee period has expired, claims made against the guarantee or from the guarantee can no longer be enforced.

3. Handling

If defects can be seen in the materials, processing or performance of the device during the guarantee period, guarantee

claims must be made immediately, or at the latest within a period of 2 weeks.

The authorised specialist shop that delivered the device is entitled to accept guarantee claims. Guarantee claims may also be made to the service centres named in our operating instructions. The product has to be sent without charge or presented together with the original purchase document that includes details of the purchase date and the name of the product. In order to claim for an extension to the guarantee, the guarantee certificate must be included.

The costs as well as the risk of loss or damage to the product in transit or by the centre that accepts the guarantee claims or who delivers the repaired product, are the responsibility of the customer.

4. Exclusion of guarantee

Guarantee claims cannot be considered

-for parts that are subject to wear and tear due to use or other natural wear and tear, as well as defects in the product that are a result of natural wear and tear, or wear and tear due to use. This includes in particular cables, valves, packaging, jets, cylinders, pistons, means-carrying housing components, filters, pipes, seals, rotors, stators, etc. Damage due to wear and tear that is caused in particular by sanded coating materials, such as dispersions, plaster, putty, adhesives, glazes, quartz foundation.

-in the event of errors in devices that are due to non-compliance with the operating instructions, unsuitable or unprofessional use, incorrect assembly and/or commissioning by the buyer or by a third party, or utilisation other than is intended, abnormal ambient conditions, unsuitable coating materials, unsuitable operating conditions, operation with the incorrect mains voltage supply/frequency, over-operation or defective servicing or care and/or cleaning.

-for errors in the device that have been caused by using accessory parts, additional components or spare parts that are not original Wagner parts.

-for products to which modifications or additions have been carried out.

-for products where the serial number has been removed or is illegible

-for products to which attempts at repairs have been carried out by unauthorised persons.

-for products with slight deviations from the target properties, which are negligible with regard to the value and usability of the device.

-for products that have been partially or fully taken apart.

5. Additional regulations.

The above guarantees apply exclusively to products that have been bought by authorised specialist shops in the EU, CIS, Australia and are used within the reference country.

If the check shows that the case is not a guarantee case, repairs are carried out at the expense of the buyer.

The above regulations manage the legal relationship to us concludingly. Additional claims, in particular for damages and losses of any type, which occur as a result of the product or its use, are excluded from the product liability act except with regard to the area of application.

Claims for liability for defects to the specialist trader remain unaffected.

German law applies to this guarantee. The contractual language is German. In the event that the meaning of the German and a foreign text of this guarantee deviate from one another, the meaning of the German text has priority.

J. Wagner GmbH

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

Federal Republic of Germany

Subject to modifications · Printed in Germany

EU Declaration of conformity

We declare under sole responsibility that this product (type: D701C) conforms to the following relevant stipulations:

2006/42/EC, 2014/30/EU, 2011/65/EU, 2012/19/EU

Applied harmonised norms:

EN ISO 12100, EN 1953, EN 60204-1, EN 61000-3-2,

EN 61000-3-3, EN 61000-6-1, EN 61000-6-3

The EU declaration of conformity is enclosed with the product. If required, it can be re-ordered using order number 2403395.

Technical line drawings of two industrial machines mounted on a platform (no text or symbols)

Technical diagram of a spray gun pump system with labeled components 1, 2, and 3

3 DESCRIPTION DE L'APPAREIL

3.1 PROCÉDÉ AIRLESS

Technical diagram of a mechanical assembly with numbered parts for identification

3.3 ILLUSTRATIONS DU MATÉRIEL

Technical line drawing of a mechanical clamp or bracket assembly with no visible text or symbols

Technical diagram of a 15-pin pressure pump with numbered components labeled for identification.

Technical diagram of a mechanical power tool with numbered parts labeled 4 through 13

3.5 TRANSFORMATION DU CHARIOT

Technical line drawings of a power pump and its internal components, showing motor, wheels, and valve assembly (no text or labels)

Technical diagram of a vehicle chassis with labeled parts and directional arrows indicating motion or assembly.

Line drawing of a manual lawn mower with a bucket pump (no text or symbols)

3.6 BOÎTE À OUTILS

Technical line drawing of a mechanical pump or lift assembly with no visible text or symbols

Technical diagram of a mechanical device with labeled parts 1 and 2

3.7 CARACTÉRISTIQUES TECHNIQUES

Super Finish 33 Plus (Type : D701C)

Tension: 230 volts \~, 50 Hz

Fusible: 16 A lent

Technical diagram of a spray gun pump system with numbered components and labeled parts

4.5 PRIS E ÉLECTRIQUE SUR LE GROUPE

Technical diagram of a vehicle fuel system with labeled components including pressure gauges and hoses

4.8 MISE EN SERVICE DE L'APPAREIL AVEC LE PRODUIT DE REVÊTEMENT

O-Ring 1 2 3 4

8.4 NETTOYAGE DU PISTOLET DE PULVÉRISATION AIRLESS

Technical diagram of a mechanical tool with labeled parts including a grip, lever, and adjustment mechanism

Technical diagram showing mechanical assembly with labeled parts 1 and 2, likely illustrating a valve or fitting process.

10.2 VANNE D'ASPIRATION

Technical diagram of a mechanical assembly with numbered parts, showing exploded and assembled views of a component.

Montage

Technical diagram of a mechanical assembly with numbered parts for identification

10.4 VANNE DE RÉGLAGE DE PRESSION

Technical line drawing of a mechanical pump or motor assembly with no visible text or symbols

10.5 REMPLACEMENT DU CORDON D'ALIMENTATION

Technical diagram of a tractor's front view with labeled parts including pressure gauge and control panel

Technical diagram of a mechanical device with labeled components, showing internal wiring and housing layout.

10.7 SCHÉMA ÉLECTRIQUE

Line drawing of a mechanical device with two tubes and a threaded base (no text or symbols)

Recommendation

Technical line drawing of a mechanical assembly with gears and wheels (no text or symbols)

TEMPSPRAY

Line drawing of a handheld industrial control device with coiled tubing and connector (no text or symbols)

TempSpray H 226 / H 326

Technical line drawing of a mechanical power spool with coiled cable and motor (no text or symbols)

HEA - DES BUSES POUR UNE PULVÉRISATION SANS BROUILLARD INTEMPESTIF ET AVEC UNE BASSE PRESSION

Illustration of a robotic device with a checkmark symbol (no text or labels present)

2 Speed Tip support Réf. No. 0271065

Tableau des buses

Taille de chantiers Produits applicables
	Laque (L) Peinture (D) Enduit (S)
Petit		D5Buse: 111 / 415Réf. No. 0271 062	S5Buse: 225 / 629Réf. No. 0271 064
		D7Buse: 113 / 417Réf. No. 0271 063
	L10Buse: 208 / 510Réf. No. 0271 042	D10Buse: 111 / 419Réf. No. 0271 045	S10Buse: 527 / 235Réf. No. 0271 049
Moyen	L20Buse: 210 / 512Réf. No. 0271 043	D20Buse: 115 / 421Réf. No. 0271 046	S20Buse: 539 / 243Réf. No. 0271 050
Grand	L30Buse: 212 / 514Réf. No. 0271 044	D30Buse: 115 / 423Réf. No. 0271 047	S30Buse: 543 / 252Réf. No. 0271 051
Très grand		D40Buse: 117 / 427Réf. No. 0271 048
Tamis de crosse recommandé rouge	blanc -

11.2 LISTE DE PIÈCES DE RECHANGE SF 33 PLUS

Technical diagram of a WAGNER engine with numbered components and exploded view, likely for assembly or maintenance purposes.

Exploded view diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a vehicle chassis with numbered components for identification

Technical diagram of a laboratory apparatus with labeled parts 1, 2, and 3

INDICATION DE MISE AU REBUT

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf

3.3 Figure illustrative

3.4 Trasporto 115

Line drawings of two industrial machines mounted on a platform, no text or symbols present

2 PANORAMICA SULL'IMPIEGO

Technical diagram of a spray gun pump system with labeled components 1, 2, and 3

3 DESCRIZIONE DELL'APPARECCHIO

3.1 METODO AIRLESS

Technical diagram of a mechanical assembly with numbered parts for identification

3.3 FIGURE ILLUSTRATIVE

Technical line drawing of a mechanical clamp or bracket assembly with no visible text or symbols

Technical diagram of a pressure pump with numbered components for identification

Technical diagram of a mechanical power tool with numbered parts labeled 4 through 13

Technical line drawings of a two-wheeled pump assembly with mechanical components and wiring (no text or symbols)

Technical diagram of a mechanical powertrain with labeled components and motion arrows

3.6 SCATOLA ATTREZZI

Technical line drawing of a mechanical pump or lift device with no visible text or symbols

Technical diagram of a device with labeled parts, showing internal components and numbered annotations.

3.7 DATI TECNICI

Super Finish 33 Plus (Tipo: D701C)

Tensione: 230 V AC, 50 Hz

Technical diagram of a spray gun pump system with numbered components and labeled parts

4.5 PRESA DI CORRENTE SULL'APPARECCHIO

Technical diagram of a vehicle air intake system with labeled components including pressure gauge, valve, and hose.

4.8 MESSA IN FUNZIONE DELL'APPARECCHIO CON MATERIALE DI COPERTURA

Technical diagram of a mechanical device with labeled parts, showing assembly steps and motion direction

Technical diagram showing mechanical assembly with labeled parts 1 and 2, likely illustrating a valve or fitting mechanism.

10.2 VALVOLA DI ENTRATA

Technical diagram of a mechanical assembly with numbered parts, showing exploded and assembled views of a device.

Montaggio

Technical diagram of a mechanical assembly with numbered parts for identification

10.4 VALVOLA REGOLATRICE DELLA PRESSIONE

Technical diagram of a mechanical device with labeled parts and components

10.5 SOSTITUIRE IL CAVO DI ALIMENTAZIONE ELETTRICA

Technical diagram of a tractor's front view with labeled parts including dial, pressure gauge, and control panel

Technical diagram of a mechanical device with labeled components, showing internal wiring and housing layout.

10.7 SCHEMA ELETTRICO

11 RICAMBI ED ACCESSORI

11.1 ACCESSORI PER SUPER FINISH 33 PLUS

Line drawing of a mechanical device with threaded base and two protruding pipes (no text or symbols)

Consiglio

Avvolgitubo HR30

Technical line drawing of a mechanical device with wheels and a central fan (no text or symbols)

Technical diagram showing 18 labeled industrial cleaning and spray equipment components with numbered labels

TEMPSPRAY

Line drawing of a handheld industrial control device with coiled tubing and connector (no text or symbols)

TempSpray H 226 / H 326

Technical line drawing of a mechanical power spool with coiled cable and motor (no text or symbols)

UGELLI HEA PER UN OVERSPRAY RIDOTTO DURANTE LO SVOLGIMENTO DI LAVORI A BASSA PRESSIONE

Illustration of a robotic device with a checkmark symbol (no text or symbols present)

Technical diagram of a mechanical assembly with numbered parts and component labels, including a labeled WAGNER device.

Technical diagram of a mechanical assembly with numbered parts for identification

Technical diagram of a vehicle chassis with numbered components for identification

Technical diagram of a laboratory apparatus with labeled parts 1, 2, and 3

Division Professional Finishing

Otto Lilienthal Strasse 18

88677 Markdorf