Zipper ZIHS10TN - Distributor

ZIHS10TN - Distributor Zipper - Free user manual and instructions

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USER MANUAL ZIHS10TN Zipper

natural_image Green industrial machine labeled 'ZIPPER-MATHN' with mechanical arms and control panel (no readable text beyond label)

ZI-HS10TN

EAN: 9120039233765

Zipper ZIHS10TN - 1

natural_image Green industrial machine with black components and a handle, no visible text or symbols

Zipper ZIHS10TN - 2

natural_image Green industrial machine with mechanical arms and control components (no visible text or symbols)

ZI-HS12TN

EAN: 9120039233772

ZI-HS14TN

EAN: 9120039233789

13.1 Safety instructions.... 25
13.2 Residual risks 26

14 ASSEMBLY 27
15 TRANSPORT 29
16 OPERATION 29

16.1 Preparatory activities 29

16.1.1 Greasing the ram surface 29
16.1.2 Bleeding the hydraulic system 30
16.1.3 Checking the rotation direction of the motor - for models ZI-HS12TN and ZI-HS14TN only 30

16.2 Operating 30

16.2.1 Splitting lever 30
16.2.2 Splitting 31
16.2.3 Free a jammed log 31

17 MAINTENANCE 32

17.1 Maintenance Schedule 32
17.2 Replacing Oil.... 32
17.3 Sharpening Wedge.... 33

18 DISPOSAL 33

19 TROUBLESHOOTING 33

20 UVOD (SL) 34

21 VARNOST 35

EN CE-Conformal! - This product complies with the EC-directives.

READ THE MANUAL! Read these operating instructions carefully and familiarize yourself well with the operating elements of your machine in order to be able to operate and maintain it properly and thus prevent damage to man and machine.

EN Keep your workspace tidy! Untidiness may result in accidents.

EN Do not remove or tamper with any protection or safety devices.

EN Dispose used oil in an environmental-friendly way!

EN Do not use in the rain!

EN Danger! Keep clear of moving parts!

EN Do not remove jammed logs by hands!

EN Before starting any repair, maintenance or cleaning always disconnect device from the mains!

EN Avoid injury from the movement of the splitting blade.

EN Keep children and bystanders away from the work area!

EN Do not split wood when machine is transporting

SL Med transportom cepilnika ne cepite lesa.

EN Do not split wood when machine is leaning

natural_image Three blue circular icons showing a person wearing safety goggles, a hand gesture, and a boots (no text or symbols)

EN Wear personal protective equipment!

text_image Technical diagram of a mechanical device with numbered parts for identification and assembly reference.

Zipper ZIHS10TN - 3

text_image Ø2x20 × 2 A M10 × 30 × 1 B M10 × 30 × 2 C M16 × 90 × 1 D 9
1Holzspalter-Rahmen & Antriebseinheit / log splitter frame & power unit / Ogrodje cepilnika lesa in pogonska enota / Rám štiepača & hnacia jednotka / hasítókeret és meghajtóegység / Marco y propulsión de la rajadora de leňa / Cadre fendeur de bois et unité d'entraînement / Okvir stroja za cijepanje drva i pogonska jedinica
2Schutzarm / guard arm / Zaščitni ročaj / Ochranné rameno / védőkar / Brazo de protección / Bras de protection / Zaštitna ruka
3Stammheber / log lift / Dvižnik za hlod / Zdvihák polien / rönkmozgató / Levantador de troncos / Dispositif pour soulever des grumes / Podizač debla
4Rückhalte-Haken / retaining hook / Zadrževalni kavelj / Pridržiavací hák / tartóhorog / Gancho de retención / Crochet de retenue / Kuka za držanje
5Räder / wheels / Kolesa / Transportné kolesá / kerekek / Ruedas / Roues / Kotači
6Radachse / wheel shaft / Kolesna os / Os kolesa / keréktengely / Eje de rueda / Axe de roue / Osovina kotača
7Stützrad / support wheel / Podporno kolo / Oporné koleso / tartókerék / Rueda de apoyo / Roue de support / Potporni kotač
8Bedienungsanleitung / operator's manual / Navodilo za delo s strojem / Návod na obsluhu / használati utasítás / Instrucciones de uso / Mode d'emploi / Uputa za uporabu
9Beutel mit Kleinteilen, inklusive / hardware bag including / Vrečka z drobnimi deli / Vrecko s drobnými dielmi, vrátane:/ táska szerszámokkal / Bolsa con piezas pequeñas, incluida / Sachet de petites pièces, inclus / Vrećica sa sitnim dijelovima, uklj.:

3.1 Technische Daten / Technical Data/ Tehnični podatki / Technické údaje / Technikai adatok / Datos técnicos / Données techniques / Tehnički podaci

ZI-HS10TNZI-HS12TNZI-HS14TN
Motorleistung /motor power /Moč motorja / Výkon motora/Motor teljesítmény / Potencia del motor/Puissance du moteur / Snaga motora3000WS6 (40%) IP543300WS6 (40%)3500WS6 (40%)
Spannung / voltage /Napetost / Napätie FeszültségTensión / Tension / Napon230 V (~1p) /50 Hz400 V (~3p)/ 50 Hz400 V (~3p)/ 50 Hz
Schutzklasse / Protection class /Zaščitni razred / Ochranná trieda/Védelmi osztály / Clase de protección / Classe deprotection / Klasa zaštiteIP54 IP54IP54
Spaltgut-Durchmesser / log size capacityPremer cepljenca / Priemer poleneRönk átmérő: ∅ / Diámetro del material para rajar /Diamètre du bois à fender / Promjer materijala: ∅10-30 cm10-30 cm10-30 cm
Spaltgut-Länge / log size capacityDolžina cepljenca / Dížka poleneRönk hosszúság / Longitud del material para rajar /Longueur du bois à fendre / Dužina materijala56-104 cm56-104 cm56-104 cm
Maximale Spaltkraft / maximum forceMaksimalna moč cepljenja / Max. štiepacia silaMax eróhatás / Fuerza máxima de rajado / Puissancede fendage maximale / Maksimalna sila cijepanja11 t ± 10%12 t ± 10%14 t ± 10%
Hydraulikdruck / hydraulic pressureHidravlični tlak / Hydraulický tlakHidraulikus nyomás / Presión hidráulica / Pressionhydraulique / Hidraulički tlak25,2 MPa 24MPa 24,6 MPa
Hydrauliköl-Kapazität / hydraulic oil capacityHidravlično olje - kapaciteta / Objem hydraul. olejaHidraulika olaj kapacitás / Capacidad de aceitehidráulico / Capacité d'huile hydraulique / Kapacitethidrauličkog ulja7 | 7 | 7,5 |
Verfahrweg Spaltkeil / ram travelHod cepilnega klina / Pojazd štiepacieho klinuHasítóék / Desplazamiento de la cuña de separación /Course du coin à refendre / Hod klina za cijepanje85 cm85 cm85 cm
Vorwärtsgeschwindigkeit / speed forwardPospeševalna hitrost / Rýchlost vpredSebesség előre / Velocidad de avance / Vitesse d'avance / Brzina unaprijed13,9 cm/s23,2 cm/s21,8 cm/s
Vor. Geschw. bei Lastspeed forward under loadPospeševalna hitrost pri obremenitviRýchlost vpred pri zátažiSebesség terhelés alattVeloc. avance con cargaVitesse d'avance en chargeBrzina unaprijed pod opterećenjem2,9 cm/s4,2 cm/s4,2 cm/s
Rückwärtsgeschwindigkeitspeed backwardVzvratna hitrostRýchlost vzadSebesség hátraVelocidad de retrocesoVitesse de reculBrzina unatrag3,7 cm/s5,2 cm/s5,2 cm/s
Lärmdruckpegel / sound pressure level /Nivo zvočnega tlaka / Hladina akustického tlakuZajszint / Nivel de presión sonora / Niveau de pressionacoustique / Razina zvučnog tlaka ( L_DA )≤ 80 dB(A)≤ 80 dB(A)≤ 80 dB(A)
Vibrationspegel / VibrationNivo vibriranja / Hladina vibráciíRezgés / Nivel de vibración / Seuil de vibrationsRazina vibracija< 2,5 m/s ^2 < 2,5 m/s ^2 < 2,5 m/s ^2
Länge / length /Dolžina / DlžkaHosszúság / Longitud / Longueur / Duljina144 cm 144 cm 144 cm
Breite / width /Širina / ŠírkaSzélesség / Ancho / Largeur / Širina133 cm 133 cm 135 cm
Höhe / height /Višina / VýškaMagasság / Altura / Hauteur / Visina228 cm 228 cm 228 cm
Gewicht (Netto) / weight (net) /Teža (neto) / Hmotnosť (Netto)Súly (nettó) / Peso (neto) /Poids (net) / Težina (neto)173,4 kg 178,4 kg 184,9 kg
Gewicht (Brutto) / weight (gross)Teža (bruto) / Hmotnosť (Brutto)Súly (bruttó) / Peso (bruto)Poids (brute) / Težina (bruto)183,4 kg 188,4 kg 194,9 kg

With the 3-phase 400 Volt / 50Hz motor, the log splitter should be connected to a standard 400 V ± 10% / 50 Hz ± 1% mains supply. The electrical supply must be equipped with protective devices against undervoltage, overvoltage, overcurrent and with a residual current protective device with a maximum rated residual current of 0.03 A. The mains connection cable must be connected to the mains supply.

Mains connection cable and extension cable must be 5-core = 3P + N + PE (3/N/PE). The mains connection must be fused with a maximum of 16 A. Rubber power cables must comply with EN60245 and be marked with the symbol "H 07 RN". The marking of the cables is required by law. With 230 Volt / 50Hz motor, the log splitter should be connected to standard 230V±10%/50Hz±1%. Electrical supply which has protection devices of under-voltage, over-voltage, over-current (16 A) as well as a residual current device (RCD) which maximum residual current rated at 0.03A. Electrical connection rubber cables must comply with EN60245 which are always marked with symbol H 07 RN. Cables should be identified, as it is a legal requirement.

text_image Ø2x20 × 2 A
text_image Technical diagram of a mechanical device with numbered parts and exploded views showing assembly steps
natural_image Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)
natural_image Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present
text_image M10 × 30 × 2 C
text_image Technical diagram of a mechanical device with labeled components and a blue circular emblem containing Chinese characters.
text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating assembly or movement.
text_image Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lemon the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin the cover Lumin The cover Lumin The cover Lumin The cover Lumin The cover Lumin The cover
natural_image Technical diagram of a mechanical component with concentric circles and mounting holes (no text or symbols)

Inversor de

text_image Diagram showing animal behavior with arrows indicating movement, including a cow and a rabbit
natural_image Technical illustration of a forklift with a magnified inset showing a mechanical component (no text or symbols present)

Zipper ZIHS10TN - 4

This operating manual contains information and important notes on commissioning and handling the wood splitter models ZI-HS10TN; ZI-HS12TN and ZI-HS14TN.

In the following, the usual trade name of the device (see cover sheet) in this operating manual is replaced by the designation "machine".

The operating manual is part of the machine and must not be removed. Keep it for future reference and include this manual with the machine if it is passed on to third parties!

Observe the safety instructions!

Zipper ZIHS10TN - Observe the safety instructions! - 1

Read these instructions carefully before use. This facilitates proper handling and prevents misunderstandings and possible damage. Follow the warnings and safety instructions. Failure to do so may result in serious injury.

Due to the constant further development of our products, illustrations and contents may differ slightly. If you find any errors, please inform us.

Subject to technical changes!

© 2018

This documentation is protected by copyright. The thereby constitutional rights remain reserved – in particular, the reprint, translation and extraction of photos and illustrations will be prosecuted.

The place of jurisdiction is the regional court Linz or the court responsible for 4707 Schlüsslberg.

Customer support:

Only use the machine in a technically perfect condition and in accordance with its intended use, safety-conscious and aware of the dangers! Have faults which could impair safety rectified immediately!

The machine is intended exclusively for the following activities:

For splitting wood in the direction of the grain, with dimensions that are within the limits specified in the "Technical data" section.

The splitting process of the machine is intended for operation by only one person.

ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injuries.

Operating conditions:

The machine is intended for use under the following conditions:

Humidity: max. 50 %

Temperature +5°C to +40°C

Altitude above sea up to 1.000 m level

Any improper use or disregard of the information and instructions given in this manual will invalidate all warranty claims and claims for damages against Zipper GmbH.

Unauthorised use:

• Operation of the machine without adequate physical and mental aptitude
- Operating the machine without knowledge of the operating instructions
• Changes in the design of the machine
- Operating the machine under explosive conditions
- Operating the machine outside the specified power range
- Remove the safety markings attached to the machine.
- Modify, circumvent or disable the safety devices of the machine.

13.1 Safety instructions

Warning signs and/or stickers on the machine which are illegible or have been removed must be replaced immediately!

Local laws and regulations can determine the minimum age of the operator and restrict the use of this machine!

In order to avoid malfunctions, damage and health impairments, the following measures for safe working must also be observed:

  • Do not split soaked wood.
  • Only split the wood upright in the direction of the grain!
  • Do not split wood that contains foreign objects such as nails, cables, etc.
  • Operate the machine only in well-ventilated rooms or outdoors.
  • Never operate the machine outdoors when it is raining.
  • Choose a level, vibration-free, non-slip surface as the installation location.
  • Ensure sufficient lighting conditions at the workplace.
  • Keep the working area free of obstacles (e.g. pieces of wood, leftover wood, etc.).
  • Before each use, check the machine for its perfect condition (tight fit of hoses and screws, operability of the switch-off devices, etc.).
    • Never leave the running machine unattended.
  • The machine may only be operated, serviced or repaired by persons who are familiar with it and who have been informed of the dangers arising during this work.
  • Although it is possible that several operators could work on the machine (e.g. for loading and unloading), only one person should ever operate the splitting process.

  • As the operator of the machine, make sure that unauthorised persons maintain an appropriate safety distance from the machine and, in particular, keep children away from the machine.

  • Wear suitable work clothing (eye protection, work gloves, safety shoes and close-fitting work protective clothing, never loose clothing, ties, jewellery, etc. - danger of being drawn in!
  • Keep your hands away from crevices and cracks that open in the trunk.
  • Do not reach into the splitting area.
  • Do not work on the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs!
  • Keep the unit away from potential ignition sources such as pilot lights and/or open flames (danger of fire and explosion).
  • Do not smoke in the immediate vicinity of the machine.
  • Make sure that the on/off switch is in the "Off" position before switching on the machine.
    • Make sure that the machine is earthed if necessary.
  • Only use suitable extension cords.
  • Before cleaning, maintenance or repair work, always disconnect the device from the power or drive source and secure it against unintentional reconnection.
  • Only use intact tools.

13.2 Residual risks

Despite proper use, certain residual risks remain. Due to the design and construction of the machine, hazardous situations may occur which are indicated as follows in these operating instructions:

Zipper ZIHS10TN - Residual risks - 1

DANGER

A safety instruction of this type indicates an imminently dangerous situation which, if not avoided, will result in death or serious injury.

Zipper ZIHS10TN - DANGER - 1

WARNING

This type of safety information indicates a potentially hazardous situation which, if not avoided, could result in serious injury or even death.

Zipper ZIHS10TN - WARNING - 1

CAUTION

This safety information indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

Zipper ZIHS10TN - CAUTION - 1

NOTICE

Such a safety notice indicates a potentially hazardous situation which, if not avoided, may result in property damage.

Irrespective of all safety regulations, your common sense and corresponding technical suitability and/or training remain the most important safety factor for fault-free operation of the machine.

Safe working depends on you!

14 ASSEMBLY

Zipper ZIHS10TN - ASSEMBLY - 1

text_image Ø2x20 × 2 A

A. Mounting the wheel axle and wheels: Slide the wheel axle into the two holes on the frame and attach the wheels to it. Secure the wheels with a cotter pin and attach wheel caps.

Zipper ZIHS10TN - ASSEMBLY - 2

text_image Technical diagram of a mechanical device with numbered parts and exploded views showing assembly steps

B. Expanding the wedge ram: Remove the R-pins (1). Keeping the support stand against the wedge, lower both control handles to expand wedge ram (2). Insert the R-pins to secure the cylinder to the splitter (3). Secure the R pins with the cotter pin into the spring tabs (4).

Zipper ZIHS10TN - ASSEMBLY - 3

NOTICE

For this process, it is necessary to have the log splitter ready for operation. Hydraulic oil filled, motor connected to main supply.

Zipper ZIHS10TN - NOTICE - 1

natural_image Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)

C. Removing the support stand: Release both control handles to retract the wedge ram. Remove the support stand.

Zipper ZIHS10TN - NOTICE - 2

natural_image Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present

D. Mounting the guard arm: Align the hole and locking pin of the guard arm with the mount bracket. Secure the guard arm with a M10 × 30 hex bolts, two washers and a nut from the hardware bag.

Zipper ZIHS10TN - NOTICE - 3

text_image M10 × 30 × 2 C

E. Mounting the retaining hook: Position the retaining hook onto the frame and secure with two M10×30 hex bolts and nuts.

Zipper ZIHS10TN - NOTICE - 4

text_image 1 2 3 M16 x 90 x 1 D

F. Mounting the log lift: Position the log lift inside the mounting bracket and align with mounting bracket holes. Secure with a M16×90 hex bolt and nut. Hook the lift chain to wedge slide guide.

15 TRANSPORT

For easier transport, the log splitter has two wheels, a support wheel and a transport handle.

WARNING

Zipper ZIHS10TN - WARNING - 1

text_image Technical diagram showing a mechanical device with warning symbol and labeled component 'a'
  • If a crane is used, tie the rope at the lifting point belwo the blue bundling label, then hoist the machine with the crane see illustration on the left.
  • Never attach the crane hook to the transport handle (a)!
  • Before moving the log splitter, make sure that the cover on the oil tank is firmly closed!
  • To move the splitter, grasp the handle (a) and carefully tilt machine backwards!

Zipper ZIHS10TN - WARNING - 2

text_image Upper Hole Lower Hole

A. Moving support wheel to the transport position: To mount the support wheel, remove the spring bolt and push the square tube with the support wheel into the holder (1). Then select the upper hole for transport and fix the square tube in that position using the spring bolt (2).

Zipper ZIHS10TN - WARNING - 3

CAUTION

The upper hole is for transport and the lower hole is for storage only.

Zipper ZIHS10TN - CAUTION - 1

text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly.

B. Fold out the transport handle: The transport handle is normally fixed in an upright position. To transport the log splitter, the transport handle must be folded out as shown in the illustration on the left. To unfold, release the pin (1), unfold the transport handle (2) and fix it in the unfolded position using the pin (3).

16 OPERATION

16.1 Preparatory activities

16.1.1 Greasing the ram surface

Apply a thin layer of grease to the surface of the ram of your log splitter before starting work. This will prolong the life of the tool.

16.1.2 Bleeding the hydraulic system

NOTICE

Zipper ZIHS10TN - NOTICE - 1

Never forget to loosen the oil tank cap! Otherwise the air in the system will be compressed and released again and again, which will destroy the seals of the hydraulic circuit and make the log splitter unusable.

Zipper ZIHS10TN - NOTICE - 2

text_image Locked Box Cover Locked Box Cover

Vent the hydraulic system before starting the log splitter. To do this, loosen the cover of the hydraulic oil tank by a few turns until the air can flow in and out gently.

The air flow through the oil tank should be visible during operation.

To prevent oil from leaking out, the oil tank cover must be tightly closed before each transport!

16.1.3 Checking the rotation direction of the motor - for models ZI-HS12TN and ZI-HS14TN only

NOTICE

Zipper ZIHS10TN - NOTICE - 1

Never run the motor in the wrong rotation direction. This will damage the pump and void the warranty.

Zipper ZIHS10TN - NOTICE - 2

natural_image Technical line drawing of a mechanical component with mounting holes and a diagonal line (no text or symbols)

Phase inverter

Check the rotation direction of the motor. If necessary reverse the polarity of the motor using a screwdriver (phase inverter inside the plug - see picture on the left).

16.2 Operating

16.2.1 Splitting lever

Splitting force and splitting speed are controlled by the splitting lever. The splitting lever is simply raised or lowered for operation.

Zipper ZIHS10TN - Splitting lever - 1

flowchart
graph TD
    A["Start"] --> B["Mouse Icon"]
    C["Start"] --> D["Rabbit Icon"]

The first half stroke of the splitting lever is idle speed; press the splitting lever to the half stroke for maximum splitting force at slower speed to split the log at the beginning or particularly hard and seasoned logs.

Press the splitting lever to the end for faster speed at less splitting force to finish the splitting or to split usual logs.

16.2.2 Splitting

Zipper ZIHS10TN - Splitting - 1

natural_image Diagram of a mechanical lifting device with a magnified inset showing internal components (no text or symbols)

Zipper ZIHS10TN - Splitting - 2

  1. Place the log vertically on the support table, so that it lies flat on its face. Press the left lever to lower the extended log fixing claw against the log to secure it. The extended log fixing claw can be adjusted to fit logs with different heights.

Zipper ZIHS10TN - Splitting - 3

text_image Idle Stroke Slow Fast

Zipper ZIHS10TN - Splitting - 4

  1. Hold the left press lever. Meanwhile, move the splitter wedge down by pressing the right splitting lever to the half stroke to split the log slowly first and then press it to the end until the log is completely split.

Zipper ZIHS10TN - Splitting - 5

text_image Reverse Control Handle MANUAL REVERSE

Zipper ZIHS10TN - Splitting - 6

  1. Return the splitter wedge to the starting position. Operate the spring-loaded retract control lever to lift wedge above the height of log to be split.

16.2.3 Free a jammed log

Stack as you work. This will provide a safer work area, by keeping it uncluttered, and avoid the danger of tripping, or damaging the power cord.

17 MAINTENANCE

Zipper ZIHS10TN - MAINTENANCE - 1

WARNING

Before carrying out any maintenance work, ensure that moving parts are stationary, that the machine is disconnected from the mains supply.

17.1 Maintenance Schedule

Activity
Check oil levelAfter each oil change or every 8 operating hours
Change hydraulic oil1 x per year

17.2 Replacing Oil

NOTICE

Zipper ZIHS10TN - NOTICE - 1

Check the oil level regularly. Change the hydraulic oil completely at least once a year. Always dispose of used oil correctly and never throw it into household waste or sewage!

The hydraulic system of the log splitter is a closed system with oil tank, oil pump and control valve. The oil should be changed completely once a year.

The following hydraulic oils are recommended for the hydraulic transmission system of the log splitter:

  • Shell Tellus 22
  • Mobil DTE 11
  • Aral Vitam GF 22 or
    • BP Energol HLP-HM 2

Zipper ZIHS10TN - NOTICE - 2

flowchart
graph TD
    A["Max."] --> B["Vertical Output"]
    C["Min."] --> B
    B --> D["Oil level"]

If the oil level is too low, the oil pump can be damaged, whereas overfilling can lead to overheating of the hydraulic system. Therefore check the oil level regularly with the dipstick - see picture on the left!

Zipper ZIHS10TN - NOTICE - 3

text_image Oil Filler Plug Oil Drain Plug

Zipper ZIHS10TN - NOTICE - 4

Waste oils are toxic and must never be discharged into the environment. If necessary, contact your local authorities for information on proper disposal.

Change the hydraulic oil:

  • Remove the oil drain plug to drain the oil from the hydraulic system.
  • Use a drip pan to collect waste oil and particles.
  • Inspect the oil for metal chips. (Metal chips in the oil are an indication of increased wear.)
  • After the oil has been completely drained from the machine, reinstall the drain plug.
  • Top up the recommended fresh hydraulic oil via the oil filler plug.
  • Apply a sealant to the oil filler plug and close it again.
  • After changing the oil, actuate the wood splitter several times without actually splitting any wood.
  • Use a dipstick to check the oil level.

17.3 Sharpening Wedge

This log splitter is equipped with reinforced splitting wedge which blade is specially treated. After long periods of operation, and when required, sharpen the wedge using a fine toothed file removing any burrs or flat spots on the edge.

18 DISPOSAL

Zipper ZIHS10TN - DISPOSAL - 1Observe the national waste disposal regulations. Do not dispose of the machine, machine components or equipment in residual waste. If necessary, contact your local authorities for information on the disposal options available. If you buy a new machine or an equivalent device from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.
Zipper ZIHS10TN - DISPOSAL - 2Altöle sind giftig und dürfen nicht in die Umwelt gelangen. Kontaktieren Sie gegebenenfalls Ihre lokalen Behörden für Informationen bezüglich der ordnungsgemäßen Entsorgung.

19 TROUBLESHOOTING

PROBLEMPROBABLE CAUSEREMEDY SUGGESTED
Motor does not startSwitch is OFFSet switch to ON
Incorrect motor rotation directionIncorrect connectionReverse polarity (by an electrician)
Log Splitter does not work while motor runningValve is not opened owing to the connection parts looseningControl Levers or connection parts bentLower hydraulic oil levelCheck and tighten the partsRepair the bent partsCheck and refill hydraulic oil
Log Splitter works with abnormal vibration and noiseLower hydraulic oil levelCheck and refill hydraulic oil

Zipper ZIHS10TN - TROUBLESHOOTING - 1

All repairs on this machine must be carried out by a specialist for this product!

Zipper ZIHS10TN - All repairs on this machine must be carried out by a specialist for this product! - 1

20 UVOD (SL)

Spoštovani kupec!

text_image Technical diagram of a mechanical device with labeled components and a blue circular icon containing Chinese character '莫'
text_image Technical diagram of a mechanical device with numbered components and labeled parts, showing assembly steps.
text_image Locking the Cover Switch Locking the Cover Switch Switch
flowchart
graph TD
    A["Step 1: Paper"] --> B["Arrow pointing down"]
    B --> C["Step 2: Elephant"]
    C --> D["Arrow pointing up"]
    D --> E["Step 3: Rabbit"]
natural_image Technical illustration of a mechanical lifting device with a magnified inset showing internal components (no text or symbols)

Zipper ZIHS10TN - Spoštovani kupec! - 1

text_image Ø2x20 × 2 A
text_image Technical diagram of a mechanical device with numbered parts and exploded views showing assembly steps

G. Vysunutie válca: Odstráňte skrutku (1). Držte opierku proti klinu a spustite obidve ovládacie rukoväte, aby ste zdvihli valec (2). Vložte skrutky na zaistenie valca ku štiepačke (3). Zaistite skrutky opat' pomocou závlačky v pružinovom výhybkovom jazyku (4).

Zipper ZIHS10TN - Spoštovani kupec! - 2

POKYN

natural_image Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)
natural_image Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present
text_image M10 × 30 × 2 C

I. Montáž zaistovacieho háku: Nasadte zaistovacie hák na rám a zaistite ho dvoma šesthrannými skrutkami M10x30 a maticami.

Zipper ZIHS10TN - POKYN - 1

text_image 1 2 3 M16 x 90 x 1 D
text_image Technical diagram of a mechanical device with labeled components and a blue circular logo containing Chinese characters.
text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly.
text_image Lower the Cover Lower the Cover Lower the Cover
natural_image Technical line drawing of a square electronic component with mounting holes and a diagonal line indicating measurement or alignment (no text or symbols)

fázový invertor

flowchart
graph TD
    A["Mouse Icon"] --> B["Arrow"]
    C["Mouse Icon"] --> D["Arrow"]
natural_image Technical illustration of a forklift with a magnified inset showing the handle mechanism (no text or symbols present)

Zipper ZIHS10TN - POKYN - 2

text_image Ø2x20 × 2 A
text_image Technical diagram of a mechanical device with numbered parts and exploded views showing assembly steps
natural_image Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)
natural_image Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present
text_image M10 × 30 × 2 C
text_image Technical diagram showing mechanical assembly with labeled component 'a' and a blue circular logo containing Chinese character '艾'.
text_image Upper Hole Lower Hole
text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly.
text_image Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover Leather For Cover
natural_image Technical line drawing of a mechanical component with concentric circles and mounting holes (no text or symbols)

Fázisváltó

flowchart
graph TD
    A["Mouse Icon"] --> B["Arrow"]
    C["Red Rabbit Icon"] --> D["Arrow"]
natural_image Diagram of a forklift with a close-up inset showing a mechanical component (no text or symbols present)

Zipper ZIHS10TN - POKYN - 3

text_image Ø2x20 × 2 A
text_image Technical diagram of a mechanical device with numbered parts and exploded views showing internal components and assembly steps.
natural_image Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)
text_image M10 × 30 × 2 C
text_image Technical diagram of a mechanical device with labeled components and a blue circular emblem containing Chinese characters.
text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly.
text_image Locked Box Cover Locked Box Cover
natural_image Technical diagram of a mechanical component with concentric circles and mounting holes (no text or symbols)

Inversor de fase

flowchart
graph TD
    A["Feeding Mouse"] --> B["Mouse"]
    C["Feeding Rabbit"] --> D["Rabbit"]
natural_image Technical illustration of a forklift with a magnified inset showing a mechanical component (no text or symbols present)

Zipper ZIHS10TN - POKYN - 4

Cher client, chère cliente,

text_image Ø2x20 × 2 A
text_image Technical diagram of a mechanical device with numbered parts and exploded views showing assembly steps
natural_image Technical line drawing of a mechanical device with directional arrows indicating motion (no text or symbols)
natural_image Technical line drawing of a mechanical device with wheels and a handle, no text or symbols present
text_image M10 × 30 × 2 C
text_image Technical diagram of a mechanical device with labeled components and a blue circular emblem containing Chinese characters.
text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly steps.
text_image Lower the Cover Limit the Cover Limit the Cover
flowchart
graph TD
    A["Animal Icon"] --> B["Arrow to Animal"]
    C["Animal Icon"] --> D["Arrow to Rabbit"]
natural_image Technical illustration of a forklift with a magnified inset showing a mechanical component (no text or symbols present)

Zipper ZIHS10TN - Cher client, chère cliente, - 1

text_image Ø2x20 × 2 A

K. Montaža osovine kotača i kotača:

Osovinu kotača gurnite u dva otvora na okviru i na nju pričvrstite kotače. Kotače osigurajte rascjepkom i montirajte poklopac kotača.

Zipper ZIHS10TN - Montaža osovine kotača i kotača: - 1

text_image Technical diagram of a mechanical device with four labeled parts showing assembly and component views

L. Podizanje cilindra: Uklonite svornjak (1). Potporanj držite protiv klina i spustite obje upravljačke ručice kako biste podigli cilindar (2). Umetnite svornjake kako biste cilindar pričvrstili na stroj za cijepanje drva (3). Svornjake opet osigurajte zatikom u opružnim jezičcima (4).

Zipper ZIHS10TN - Montaža osovine kotača i kotača: - 2

NAPOMENA

natural_image Technical line drawing of a mechanical device with wheels and directional arrows (no text or symbols)
text_image M10 × 30 × 2 C

N. Montaža sigurnosne kuke: stavite sigurnosnu kuku na okvir i pričvrstite ju dvama vijcima M10x30 i maticama.

Zipper ZIHS10TN - NAPOMENA - 1

text_image 1 2 3 M16 x 90 x 1 D

O. Pričvršćivanje podizača debla: postavite podizač debla unutar držača i poravnajte otvore s otvorima držača. Pričvrstite podizač debla vijkom M16x90 i maticom (1). Objesite lanac za dizanje u vodilicu klina i u sigurnosnu kuku (2, 3).

63 TRANSPORT

text_image Technical diagram of a mechanical device with labeled component 'a' and a blue circular emblem containing Chinese character.
text_image Technical diagram of a mechanical device with numbered components and directional arrows indicating motion or assembly.

F. Otklapanje transportne drške: transportna drška u normalnom je slučaju fiksirana u uspravnom položaju. Za transport stroja za cijepanje drva transportnu dršku treba otklopiti kao što je prikazano na slici lijevo. Za otklapanje oslobodite utični zatik (1), otklopite transportnu dršku (2) i u otklopljenom položaju fiksirajte pomoću utičnog zatika (3).

64 RAD

64.1 Pripremne aktivnosti

64.1.1 Podmazivanje klipa

text_image Locked the Cover Locked the Cover Switch
natural_image Technical diagram of a mechanical component with concentric circles and mounting holes, no visible text or symbols

Fazna

flowchart
graph TD
    A["Mouse Icon"] --> B["Arrow"]
    C["Red Rabbit Icon"] --> D["Arrow"]
natural_image Technical illustration of a mechanical lifting device with an inset showing a close-up view of a component (no text or symbols present)

Zipper ZIHS10TN - Fazna - 1

  1. Materijal koji cijepate postavite uspravno na st o l t a k o d a "n a Aktivirajte lijevu ručicu kako biste kandžu za fiksiranje debla spustili na deblo i osigurali ga. (Produžena kandža za fiksiranje debla može se prilaqoditi različitim visinama debla.)

Zipper ZIHS10TN - Fazna - 2

text_image prazni hod sporo brzo

Zipper ZIHS10TN - Fazna - 3

(EN) With original ZIPPER spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.

IMPORTANT

The installation of other than original spare parts voids the warranty!

So you always have to use original spare parts

When you place a spare parts order please use the service formular you can find in the last chapter of this manual. Always take a note of the machine type, spare parts number and partname. We recommend to copy the spare parts diagram and mark the spare part you need.

You find the order address in the preface of this operation manual.

text_image Technical schematic diagram of a mechanical assembly with numbered components and labeled parts
No.DescriptionQ'ty
1Left Guard Bracket1
2Bolt M10x307
3Flat Washer 109
4Locating Pin Handle2
5Locknut M1013
6Lift Chain 81
7Wedge Weldment1
8Bolt M12x656
9Friction Plate4
10Baffle Plate2
11Left Plate1
12Locknut M124
13Large Washer 123
14Cylindrical Pin 8x401
15Control U-Handle1
16Right Plate1
17Nut M126
18Axis Pin1
19Wheel Cap 122
20Lift Guard1
21Cylinder1
22Spring1
23Nut M85
24Bolt M8x302
25Bolt M8x801
26Oil Cap1
27O- Ring 25x2.651
28Oil Dipstick1
29Nylon Washer1
30Shaft1
31Extended Log Fixing Claw1
32Nut M83
33Log Fixing Claw1
No.DescriptionQ'ty
34Locknut M84
35Large Washer 86
36Wing Bolt M8x251
37Bolt M8x203
38Lower Hose1
39Combined Washer 2010
40Upper Hose1
41Valve Connector4
42Screw M12x1202
43Operating Handle Grip2
44Thin Nut M122
45Lever1
46Reset Spring1
47Cylindrical Pin 8x601
48Bolt M8x124
49Front Support Plate for Cylinder1
50Bolt M8x252
51Rear Support Plate for Cylinder1
52Flat Washer 83
53Handle Grip1
54Square Plug1
55Pull Rod1
56Connecting Plate for Valve1
57Valve1
58Hose Nipple2
59Inlet Hose1
60Bolt M8x502
61Spring Washer 84
62Oil Hose 191
63Hose Clamp 28-362
64Hose Connector1
65Right Operating Lever1
66Large Washer 102
No.DescriptionQ'ty
67Connectin Lever1
68Bolt M8x401
69Cylindrical Pin 6x402
70Stroke Adjusting Lever1
71Round Plate2
72Clip 2.51
73Large Washer 101
74Star Knob1
75Adjusting Sleeve1
76Screw M4x602
77Switch1
78Locknut M42
79Motor1
80Gear Pump1
81Screw M8x901
82Oil Hose 161
83Hose Clamp 20-262
84Wheel Cap2
85Wheel2
86Flat Washer 164
87Cotter Pin 2x202
88Wheel Axle1
89Locknut M162
90Bolt M16x902
91Screw Plug1
92Combined Washer 221
No.DescriptionQ'ty
93Main Frame1
94Bolt M6x124
95Flat Washer 64
96Buffer Spring1
97O- Ring 50x2.651
98Oil Filter K1
99Bush K1
100Flange1
101Locating Plate1
102Hook1
103Rectangular Nozzle1
104Locknut M141
105Torsional Spring1
106Locating Bush for Spring1
107Locating Bush1
108Bolt M14x601
109Large Washer 142
110Screw M6x101
111Handle Grip1
112Support Wheel Assy.1
113Bolt M10x254
114Fixing Tube1
115Pin B: 16x851
116Clip 33
117Pin B: 12x502
Pin B: 12x55 (Only for 65715)

Company ZIPPER Maschinen GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3, ZIPPER will repair or replace the machine at its own discretion.

2.) Report:

In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to ZIPPER. If the warranty claim is legitimate, ZIPPER will pick up the defective machine from the dealer. Returned shippings by dealers which have not been coordinated with ZIPPER, will not be accepted and refused.

3.) Regulations:

a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of ZIPPER is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original ZIPPER spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of ZIPPER.
g) Warranty claims can only be granted for customers of an authorized ZIPPER dealer who directly purchased the machine from ZIPPER. These claims are not transferable in case of multiple sales of the machine.

4.) Claims for compensation and other liabilities:

The liability of company ZIPPER is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. ZIPPER insists on its right to subsequent improvement of the machine.

75 GARANCIJA (SL)

1.) Garancija:

We monitor the quality of our delivered products in the frame of a Quality Management policy.

Your opinion is essential for further product development and product choice. Please let us know about your:

  • Impressions and suggestions for improvement.
  • experiences that may be useful for other users and for product design
  • Experiences with malfunctions that occur in specific operation modes

We would like to ask you to note down your experiences and observations and send them to us via FAX, E-Mail or by post

Please describe amongst others in the problem: What has cause the problem/defect, what was the last activity before you noticed the problem/defect? For electrical problems: Have you had checked you electric supply and the machine already by a certified electrician?

3. Bitte beachten

/ Additional information

INCOMPLETELY FILLED SERVICE FORMS CANNOT BE PROCESSED! FOR GUARANTEE CLAIMS PLEASE ADD A COPY OF YOUR ORIGINAL SALES / DELIVERY RECEIPT OTHERWISE IT CANNOT BE ACCEPTED. FOR SPARE PART ORDERS PLEASE ADD TO THIS SERVICE FORM A COPY OF THE RESPECTIVE EXPLODED DRAWING WITH THE REQUIRED SPARE PARTS BEING MARKED CLEARLY AND UNMISTAKABLE. THIS HELPS US TO IDENTIFY THE REQUIRED SPARE PARTS FASTLY AND ACCEL- ERATES THE HANDLING OF YOUR INQUIRY.

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Product information

Brand : Zipper

Model : ZIHS10TN

Category : Distributor