ZIHS10TN - Distributor Zipper - Free user manual and instructions

USER MANUAL ZIHS10TN Zipper

Edition: 10.02.2020 – Revision - 00 – RaR - DE/EN/SL/SK/HU/ES/FR/HR

16.1.3 Checking the rotation direction of the motor – for models ZI-HS12TN and ZI-

CE-Conformal! - This product complies with the EC-directives.

READ THE MANUAL! Read these operating instructions carefully and familiarize yourself well with the operating elements of your machine in order to be able to operate and maintain it properly and thus prevent damage to man and machine.

Keep your workspace tidy! Untidiness may result in accidents.

Do not remove or tamper with any protection or safety devices.

Dispose used oil in an environmental-friendly way!

Do not use in the rain!

Danger! Keep clear of moving parts!

Do not remove jammed logs by hands!

Before starting any repiar, maintenance or cleaning always disconnect device from the mains!

Avoid injury from the movement of the splitting blade.

Keep children and bystanders away from the work area!

Do not split wood when machine is transporting

Do not split wood when machine is leaning

Wear personal protective equipment!

With the 3-phase 400 Volt / 50Hz motor, the log splitter should be connected to a standard 400 V ± 10% / 50 Hz ± 1% mains supply. The electrical supply must be equipped with protective devices against undervoltage, overvoltage, overcurrent and with a residual current protective device with a maximum rated residual current of 0.03 A. The mains connection cable must be connected to the mains supply. Mains connection cable and extension cable must be 5-core = 3P + N + PE (3/N/PE). The mains connection must be fused with a maximum of 16 A. Rubber power cables must comply with EN60245 and be marked with the symbol "H 07 RN". The marking of the cables is required by law. With 230 Volt / 50Hz motor, the log splitter should be connected to standard 230V±10% /50Hz±1%. Electrical supply which has protection devices of under-voltage, over-voltage, over-current (16 A) as well as a residual current device (RCD) which maximum residual current ratedat 0.03A. Electrical connection rubber cables must comply with EN60245 which are always marked with symbol H 07 RN. Cables should be identified, as it is a legal requirement.

Sämtliche Reparaturen an dieser Maschine müssen von einem Spezialisten für dieses Produkt durchgeführt werden!PREFACE (EN) ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 24 ZI-HS10TN / ZI-HS12TN / ZI-HS14TN 12 PREFACE (EN) Dear customer! This operating manual contains information and important notes on commissioning and handling the wood splitter models ZI-HS10TN; ZI-HS12TN and ZI-HS14TN. In the following, the usual trade name of the device (see cover sheet) in this operating manual is replaced by the designation "machine". The operating manual is part of the machine and must not be removed. Keep it for future reference and include this manual with the machine if it is passed on to third parties! Observe the safety instructions! Read these instructions carefully before use. This facilitates proper handling and prevents misunderstandings and possible damage. Follow the warnings and safety instructions. Failure to do so may result in serious injury. Due to the constant further development of our products, illustrations and contents may differ slightly. If you find any errors, please inform us. Subject to technical changes! Copyright © 2018 This documentation is protected by copyright. The thereby constitutional rights remain reserved – in particular, the reprint, translation and extraction of photos and illustrations will be prosecuted. The place of jurisdiction is the regional court Linz or the court responsible for 4707 Schlüsslberg.

Customer support: ZIPPER MASCHINEN GmbH Gewerbepark 8, 4707 Schlüsslberg AUSTRIA Tel.: [phone] Fax: [phone] Mail: [e-mail] ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 25 ZI-HS10TN / ZI-HS12TN / ZI-HS14TN 13 SAFETY Only use the machine in a technically perfect condition and in accordance with its intended use, safety-conscious and aware of the dangers! Have faults which could impair safety rectified immediately! The machine is intended exclusively for the following activities: For splitting wood in the direction of the grain, with dimensions that are within the limits specified in the "Technical data" section. The splitting process of the machine is intended for operation by only one person. ZIPPER-MASCHINEN assumes no responsibility or warranty for any other use or use beyond this and for any resulting damage to property or injuries. Operating conditions: The machine is intended for use under the following conditions: Humidity: max. 50 % Temperature +5° C to +40° C Altitude above sea level up to 1.000 m Any improper use or disregard of the information and instructions given in this manual will invalidate all warranty claims and claims for damages against Zipper GmbH. Unauthorised use:

• Operation of the machine without adequate physical and mental aptitude

• Operating the machine without knowledge of the operating instructions

• Changes in the design of the machine

• Operating the machine under explosive conditions

• Operating the machine outside the specified power range

• Remove the safety markings attached to the machine.

• Modify, circumvent or disable the safety devices of the machine.

13.1 Safety instructions

Warning signs and/or stickers on the machine which are illegible or have been removed must be replaced immediately! Local laws and regulations can determine the minimum age of the operator and restrict the use of this machine! In order to avoid malfunctions, damage and health impairments, the following measures for safe working must also be observed:

• Do not split soaked wood.

• Only split the wood upright in the direction of the grain!

• Do not split wood that contains foreign objects such as nails, cables, etc.

• Operate the machine only in well-ventilated rooms or outdoors.

• Never operate the machine outdoors when it is raining.

• Choose a level, vibration-free, non-slip surface as the installation location.

• Ensure sufficient lighting conditions at the workplace.

• Keep the working area free of obstacles (e.g. pieces of wood, leftover wood, etc.).

• Before each use, check the machine for its perfect condition (tight fit of hoses and screws, operability of the switch-off devices, etc.).

• Never leave the running machine unattended.

• The machine may only be operated, serviced or repaired by persons who are familiar with it and who have been informed of the dangers arising during this work.

• Although it is possible that several operators could work on the machine (e.g. for loading and unloading), only one person should ever operate the splitting process.SAFETY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 26 ZI-HS10TN / ZI-HS12TN / ZI-HS14TN

• As the operator of the machine, make sure that unauthorised persons maintain an appropriate safety distance from the machine and, in particular, keep children away from the machine.

• Wear suitable work clothing (eye protection, work gloves, safety shoes and close-fitting work protective clothing, never loose clothing, ties, jewellery, etc. - danger of being drawn in!

• Keep your hands away from crevices and cracks that open in the trunk.

• Do not reach into the splitting area.

• Do not work on the machine if you are tired, not concentrated or under the influence of medication, alcohol or drugs!

• Keep the unit away from potential ignition sources such as pilot lights and/or open flames (danger of fire and explosion).

• Do not smoke in the immediate vicinity of the machine.

• Make sure that the on/off switch is in the "Off" position before switching on the machine.

• Make sure that the machine is earthed if necessary.

• Only use suitable extension cords.

• Before cleaning, maintenance or repair work, always disconnect the device from the power or drive source and secure it against unintentional reconnection.

Despite proper use, certain residual risks remain. Due to the design and construction of the machine, hazardous situations may occur which are indicated as follows in these operating instructions:

DANGER A safety instruction of this type indicates an imminently dangerous situation which, if not avoided, will result in death or serious injury.

WARNING This type of safety information indicates a potentially hazardous situation which, if not avoided, could result in serious injury or even death.

CAUTION This safety information indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE Such a safety notice indicates a potentially hazardous situation which, if not avoided, may result in property damage. Irrespective of all safety regulations, your common sense and corresponding technical suitability and/or training remain the most important safety factor for fault-free operation of the machine. Safe working depends on you!ASSEMBLY ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 27 ZI-HS10TN / ZI-HS12TN / ZI-HS14TN 14 ASSEMBLY

A. Mounting the wheel axle and wheels: Slide the wheel axle into the two holes on the frame and attach the wheels to it. Secure the wheels with a cotter pin and attach wheel caps.

B. Expanding the wedge ram: Remove the R-pins (1). Keeping the support stand against the wedge, lower both control handles to expand wedge ram (2). Insert the R-pins to secure the cylinder to the splitter (3). Secure the R pins with the cotter pin into the spring tabs (4). NOTICE For this process, it is necessary to have the log splitter ready for operation. Hydraulic oil filled, motor connected to main supply.

D. Mounting the guard arm: Align the hole and locking pin of the guard arm with the mount bracket. Secure the guard arm with a M10 × 30 hex bolts, two washers and a nut from the hardware bag.

E. Mounting the retaining hook: Position the retaining hook onto the frame and secure with two M10×30 hex bolts and nuts.

F. Mounting the log lift: Position the log lift inside the mounting bracket and align with mounting bracket holes. Secure with a M16×90 hex bolt and nut. Hook the lift chain to wedge slide guide.TRANSPORT ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 29 ZI-HS10TN / ZI-HS12TN / ZI-HS14TN 15 TRANSPORT For easier transport, the log splitter has two wheels, a support wheel and a transport handle. WARNING

• If a crane is used, tie the rope at the lifting point belwo the blue bundling label, then hoist the machine with the crane see illustration on the left.

• Never attach the crane hook to the transport handle (a)!

• Before moving the log splitter, make sure that the cover on the oil tank is firmly closed!

• To move the splitter, grasp the handle (a) and carefully tilt machine backwards!

Moving support wheel to the transport position: To mount the support wheel, remove the spring bolt and push the square tube with the support wheel into the holder (1). Then select the upper hole for transport and fix the square tube in that position using the spring bolt (2). CAUTION The upper hole is for transport and the lower hole is for storage only.

B. Fold out the transport handle: The transport handle is normally fixed in an upright position. To transport the log splitter, the transport handle must be folded out as shown in the illustration on the left. To unfold, release the pin (1), unfold the transport handle (2) and fix it in the unfolded position using the pin (3). 16 OPERATION

16.1 Preparatory activities

Never forget to loosen the oil tank cap! Otherwise the air in the system will be compressed and released again and again, which will destroy the seals of the hydraulic circuit and make the log splitter unusable.

Vent the hydraulic system before starting the log splitter. To do this, loosen the cover of the hydraulic oil tank by a few turns until the air can flow in and out gently. The air flow through the oil tank should be visible during operation. To prevent oil from leaking out, the oil tank cover must be tightly closed before each transport!

16.1.3 Checking the rotation direction of the motor –

for models ZI-HS12TN and ZI-HS14TN only NOTICE

Never run the motor in the wrong rotation direction. This will damage the pump and void the warranty.

Check the rotation direction of the motor. If necessary reverse the polarity of the motor using a screwdriver (phase inverter inside the plug - see picture on the left).

Splitting force and splitting speed are controlled by the splitting lever. The splitting lever is simply raised or lowered for operation.

The first half stroke of the splitting lever is idle speed; press the splitting lever to the half stroke for maximum splitting force at slower speed to split the log at the beginning or particularly hard and seasoned logs.

Place the log vertically on the support table, so that it lies flat on its face. Press the left lever to lower the extended log fixing claw against the log to secure it. The extended log fixing claw can be adjusted to fit logs with different heights.

Hold the left press lever. Meanwhile, move the splitter wedge down by pressing the right splitting lever to the half stroke to split the log slowly first and then press it to the end until the log is completely split.

Return the splitter wedge to the starting position. Operate the spring- loaded retract control lever to lift wedge above the height of log to be split.

16.2.3 Free a jammed log

Stack as you work. This will provide a safer work area, by keeping it uncluttered, and avoid the danger of tripping, or damaging the power cord.MAINTENANCE ZIPPER MASCHINEN GmbH www.Zipper-Maschinen.at 32 ZI-HS10TN / ZI-HS12TN / ZI-HS14TN 17 MAINTENANCE WARNING Before carrying out any maintenance work, ensure that moving parts are stationary, that the machine is disconnected from the mains supply.

Check oil level After each oil change or every 8 operating hours Change hydraulic oil 1 x per year

NOTICE Check the oil level regularly. Change the hydraulic oil completely at least once a year. Always dispose of used oil correctly and never throw it into household waste or sewage! The hydraulic system of the log splitter is a closed system with oil tank, oil pump and control valve. The oil should be changed completely once a year. The following hydraulic oils are recommended for the hydraulic transmission system of the log splitter:

If the oil level is too low, the oil pump can be damaged, whereas overfilling can lead to overheating of the hydraulic system. Therefore check the oil level regularly with the dipstick - see picture on the left!

Waste oils are toxic and must never be discharged into the environment. If necessary, contact your local authorities for information on proper disposal. Change the hydraulic oil:

• Remove the oil drain plug to drain the oil from the hydraulic system.

• Use a drip pan to collect waste oil and particles.

• Inspect the oil for metal chips. (Metal chips in the oil are an indication of increased wear.)

• After the oil has been completely drained from the machine, reinstall the drain plug.

• Top up the recommended fresh hydraulic oil via the oil filler plug.

• Apply a sealant to the oil filler plug and close it again.

• After changing the oil, actuate the wood splitter several times without actually splitting any wood.

This log splitter is equipped with reinforced splitting wedge which blade is specially treated. After long periods of operation, and when required, sharpen the wedge using a fine toothed file removing any burrs or flat spots on the edge. 18 DISPOSAL

Observe the national waste disposal regulations. Do not dispose of the machine, machine components or equipment in residual waste. If necessary, contact your local authorities for information on the disposal options available. If you buy a new machine or an equivalent device from your specialist dealer, he is obliged in certain countries to dispose of your old machine properly.

Motor does not start Switch is O

Incorrect motor rotation direction Incorrect connection Reverse polarity (by an electrician) Log Splitter does not work while motor running Valve is not opened owing to the connection parts loosening Control Levers or connection parts bent Lower hydraulic oil level Check and tighten the parts

Repair the bent parts Check and refill hydraulic oil Log Splitter works with abnormal vibration and noise Lower hydraulic oil level Check and refill hydraulic oil