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USER MANUAL FXIG13 Fuxtec
Please follow the security instructions! 21
Customer Support 21
12.1 Components, control panel, display 22
Telescope handle 22
Any manipulation of the machine or its parts is a misuse, in this case FUXTEC GmbH and its sales partners cannot be made liable for ANY direct or indirect damage. 24
Prohibited use: 24
13.2 Security instructions 25
Missing or non-readable security stickers have to be replaced immediately! 25
13.3 Remaining risk factors 26
- Risk of burns: 26
Risk of fire and explosion: 26
Chemical risks 26 - Risk of electric shock 26
Hearing damage 26
15 OPERATION 27
15.1 Pre-operation check 27
15.1.1 Check engine oil 27
15.1.2 Check fuel 27
NEVER REFUEL IF THE ENGINE IS RUNNING!! 27
15.2 Operation instructions 27
15.3 Operation 28
15.3.1 Start 28
15.3.2 Stop 28
15.4 Economy mode 28
16 MAINTENANCE 29
16.1 Maintenance plan 29
16.2 Cleaning 29
16.3 Engine oil change 30
16.4 Air filter 30
16.5 Spark plug (LG R6TC) 31
16.6 Transport 31
16.7 Storage 31
16.8 Disposal 31
17 TROUBLE SHOOTING 32
18 SCHALTPLAN/WIRINGDIAGRAM 33
19 ERSATZTEILE / SPARE PARTS 34
1.) Warranty: 40
2.) Report: 40
3.) Regulations: 40
4.) Claims for compensation and other liabilities: 40
SOMMAIRE 41
1. SYMBOLES DE SECURITE 43
2. AVANT-PROPOS (FR) 44
3. TECHNIQUE 45
EN EC-CONFORM - This product complies with the EC-directives.
EN READ THE MANUAL! Read the user and maintenance manual carefully and get familiar with the controls in order to use the machine correctly and to avoid injuries and machine defects.
EN ATTENTION! Ignoring the safety signs and warnings applied on the machine as well as ignoring the security and operating instructions can cause serious injuries and even lead to death.
EN Stop before any break and engine maintenance!
EN Keep safe distance!
EN Danger of Intoxication! Only use outdoors and far from open windows and vents!
EN ATTENTION! For transport, oil has been drained. Fill up with 4-stroke quality motor oil before first operation! Failure to do so will result in permanent engine damage and void guarantee.
4 VORWORT (DE)
This manual contains important information and advice for the correct and safe use and maintenance of the generator FX-IG13.
Following the usual commercial name of the device (see cover) is substituted in this manual with the name "machine".
The manual is part of the machine and may not be stored separately. Read it profoundly before first use of the machine and keep it for later reference. When the machine is handed to other persons always put the manual to the machine.
Please follow the security instructions!
Please read the entire manual, to prevent misunderstandings, machine damage or even injuries!
Due to continuous development of our products illustrations, pictures might differ slightly.
If you however find errors in this manual, please inform us.
Technical changes excepted!
Customer Support
FUXTEC GmbH
12.1 Components, control panel, display
| 1 | Engine oil drain | 6 | Wheels |
| 2 | Engine oil filler | 7 | Maintenance cover |
| 3 | Recoil starter handle | 8 | Telescope handle |
| 4 | Fuel cap | 9 | Control panel |
| 5 | Fuel gauge | 10 | Rubber feed |
Telescope handle
12.2 Technical details
| FX-IG13 | |
| Engine type | 1-cylinder 4-stroke |
| Displacement | 205 cm³ |
| Engine power | 4,3 kW |
| Engine speed | 3600 min-1 |
| Starter | recoil |
| Ignition | CDI |
| Operation time at 100% | 6 h |
| Set fuel consumption | 355ml / kWh |
| Fuel | unleaded gasoline |
| Fuel tank capacity | 10 l |
| Engine oil | SF 15W40 |
| Oil tank capacity | 520 ml |
| Rated output power | 2800 W |
| Max. output | 3000 W |
| AC-output | 2 x 230 V / 50 Hz / max. 13A |
| DC-output | 12 V / max. 8A |
| Sound pressure level LPA | 64-76 dB(A) at 7m |
| Machine dimension | 700 x 440 x 515 mm |
| Weight | 38 kg |
13 SAFETY
13.1 Intended Use
The machine must only be used for its intended purpose! Any other use is deemed to be a case of misuse. To use the machine properly you must also observe and follow all safety regulations, the assembly instructions, operating and maintenance instructions lay down in this manual.
All people who use and service the machine have to be acquainted with this manual and must be informed about the machine's potential hazards.
It is also imperative to observe the accident prevention regulations in force in your area.
The same applies for the general rules of occupational health and safety.
The machine is used for:
For applications operated with a 230V alternating current source. When using the device with household appliances, please check their suitability in accordance with the relevant manufacturer instructions.
Any manipulation of the machine or its parts is a misuse, in this case FUXTEC GmbH and its sales partners cannot be made liable for ANY direct or indirect damage.
WARNING
- The generator is to be operated only with equipment whose voltage specifications conform with the generator's output voltage.
- The generator has an oil pressure protection. If oil level is low, it is not possible to restart the engine.
- Never connect the generator to the power supply (socket-outlet)!
- Never connect the generator with other energy sources (generators)!
- Never change the motor and machine settings.
Ambient conditions
The machine may be operated:
humidity
max. 70%
temperature
+5°C to +40°C (+41°F to +104°F)
max. altitude above sea level
1500m
The machine shall not be operated in areas exposed to increased fire or explosion hazard.
Prohibited use:
- The operation of the machine outside the stated technical limits described in this manual is forbidden.
Operation of the machine function without safety devices is forbidden.
The use of the machine not according with the required dimensions is forbidden. - The use of the machine not being suitable for the use of the machine and not being certified is forbidden
- Any manipulation of the machine and parts is forbidden.
- The use of the machine for any purposes other than described in this user-manual is forbidden.
- The unattended operation on the machine during the working process is forbidden!
- Never cover the running generator.
13.2 Security instructions
Missing or non-readable security stickers have to be replaced immediately!
To avoid malfunction, machine defects and injuries, read the following security instructions!
The locally applicable laws and regulations may specify the minimum age of the operator and limit the use of this machine!
- Use the machine only in good enough light to allow a safe operation can be guaranteed.
- In tiredness, decreased concentration or under the influence of alcohol or drugs, the work on the machine is prohibited!
- Unauthorized persons, especially children and not trained personnel must be kept away from the running machine!
- The machine must be operated only by trained persons (knowledge and understanding of this manual), which have no limitations of motor skills compared with conventional workers.
- If you pass the machine to third, these instructions must be attached to the machine.
- Danger of burns! During the operation flow of hot exhaust gases and engine parts such as the muffler and engine become hot.
- Never place a hot machine in dry grass or other easily flammable materials.
After the operation, the machine must cool down. Otherwise there is an imminent risk of burns
- WARNING: Gasoline is highly flammable!
- Stop the engine before refuelling
Smoking and open flames are prohibited during refuelling. Do not refuel when the engine and carburettor are still very hot. - Refuel only outdoors or in a well ventilated area
- Avoid contact with skin and clothes (fire hazard).
- Check after refuelling tank cap and check for leaks.
- Start the engine at least 3 meters from the tank location.
- Spilled fuel is wipe immediately.
- Keep the fuel in suitable containers only.
- Make sure the fuel does not overflow. If the fuel overflows, the engine must not be started. Remove any dirt from the appliance and prevent any attempt at ignition until fuel fumes have evaporated.
- Damaged fuel tank or other tank cap must be replaced immediately
After the operation the fuel cock must be closed (if available) - Danger of Intoxication! Only use outdoors and far from open windows and vents!
- Exhaust contains poisonous carbon monoxide. The exposure can cause unconsciousness and death.
No other person, children or pets shall remain within 5m!
- Place the generator at least 1m away from buildings and the equipment connected to it.
- Place the generator in a secure, level position. Do not turn, tip or change the generator's position while it is working.
TRANSPORTHINWEISE:
Always switch off the engine when transporting and refueling the generator!
- Secure the generator against shifting and toppling during transport.
13.3 Remaining risk factors
Even if the machine is used as required it is still impossible to eliminate certain residual risk factors totally. The following hazards may arise in connection with the machine's construction and design:
Risk of burns:
Touching the mufflers, exhaust and other machine components which can be hot after prolonged continuous operation or when the engine is hot cause severe burns.
- Risk of fire and explosion:
Gasoline is highly flammable and explosive under certain conditions.
NEVER refuel fuel or engine oil while the machine is in operation or is hot.
When refueling and at places where fuel is stored not smoke or allow open flames or sparks.
Do not overfill the fuel tank and avoid the spillage of gasoline during refueling. If fuel is spilled make sure the area is completely dry and cleaned before starting the engine.
Make sure that the filler cap is tightly closed again after refueling safely.
Chemical risks
Never use or refuel a gasoline or diesel engine in a closed area without adequate ventilation.
Carbon monoxide emissions from the internal drive units of the engine can cause in confined spaces through inhalation health effects and death. Therefore use the machine only in well-ventilated rooms or outdoors in operation.
Liquid fuels can cause serious damage on the skin and the environment.
- Risk of electric shock
Direct electrical contact may cause electric shock.
Never touch the unit with wet hands. Provide adequate grounding.
Hearing damage
A longer stay in the immediate vicinity of the running unit may cause hearing damage.
Wear ear protectors!
These risk factors can be minimized through obeying all security and operation instructions, proper machine maintenance, proficient and appropriate operation by persons with technical knowledge and experience.
In spite of all safety is and remains her healthy common sense and their corresponding technical qualification / training for use of the machines most important safety factor!
15 OPERATION
Please check the product contents immediately after receipt for any eventual transport damage or missing parts. Claims from transport damage or missing parts must be placed immediately after initial machine receipt and unpacking before putting the machine into operation. Please understand that later claims cannot be accepted anymore.
15.1 Pre-operation check
15.1.1 Check engine oil
ATTENTION
The generator is delivered without engine oil and fuel! Engine oil 15W40 must be filled before first use!
See capture maintenance = > engine oil change
15.1.2 Check fuel
Place the machine on a firm and flat surface.
Open the fuel cap.
Check the fuel filter.
Never refuel without fuel filter!
Fuel must be unleaded gasoline
15.2 Operation instructions
NOTICE
Always place the machine on a firm and flat surface! No turning, tilting or moving during the engine is running
Always check oil and fuel level before starting
Do not connect the appliance before the unit is running at full speed. Disconnect the appliance before turning the unit off.
Connected devices must be in perfect condition.
- Keep the cable length to the consumer as short as possible.
15.3 Operation
15.3.1 Start
- Turn the fuel valve to position "ON"
- Switch the Engine-switch to position „I" ON
- At cold start set the choke to position "START".
At worm start (the engine was running and is still warm) set choke to Position RUN.
If the generator fails to start after 5 attempts, pull choke to position "START" and try again.
If the engine runs smoothly set choke to position "RUN"
- Start the engine with the recoil starter:
Grip the handle and pill the recoil starter.
If the engine does not start, try again.
Normally start: 3-4 attempts
When starting with the recoil starter, the motor may recoil suddenly as it starts up, resulting in hand injuries!
15.3.2 Stop
ATTENTION
In case of emergency stop the generator directly with the ON-OFF switch
In normal circumstances switch off the generator as follows:
Shut down the connected devices and disconnect them from the generator.
To cool down let the engine running for a while without any loads.
Switch off the generator by putting the engine switch to position "0" OFF
At longer breaks:
To cool down let the engine running for a while without any loads.
Thereafter close the fuel cock by turning to position ^
The engine runs until the remaining fuel is consumed in the carburetor.
Switch off the generator by putting the engine switch to position "0" OFF
15.4 Economy mode
At low power output can be switched with the ECO switch to energy saving mode
ECO switch on: The engine always runs at idle speed and consumes less fuel
At high power output and in DC mode the ECO switch must always be switched OFF
16 MAINTENANCE
ATTENTION
No cleaning, upkeep, checks or maintenance when machine is running!
Shut off the machine and let it cool down before start servicing!
The machine does not require intense maintenance. However, to ensure a long lifespan, we strongly recommend following the upkeep and maintenance plan.
Repairs must be carried out by specialists! Use original FUXTEC parts only!
NOTICE
Only a properly maintained equipment may be a satisfactory tool. Care and maintenance deficiencies can cause unpredictable accidents and injuries.
Repairs should be performed only by authorized service centers.
Improper operation may damage the equipment or endanger your safety.
16.1 Maintenance plan
| Servicing period | Before any using | After: 1 month 5 HOO | After: 3 month 25 HOO | After: 6 month 50 HOO | After: 12 month 100 HOO | After: 25 month 250 HOO | |
| Engine oil (15W40) | Inspection | X | |||||
| Change | X | X | |||||
| Air filter | Inspection | X | |||||
| Change | X | ||||||
| Spark plug | Inspection | X | |||||
| Change | X | ||||||
| Fuel tank / fuel filter | Inspection | X | |||||
| Change | X | ||||||
Provide appropriate servicing upon the earlier of the following: in the given month or after the specified hours of operation (HOO) have expired.
16.2 Cleaning
We recommend cleaning the machine immediately after each use.
- Keep all safety devices, air vents and the motor housing free of dirt and dust as far as possible
- Wipe the equipment with a moist cloth and some soft soap or blow it with compressed air at low pressure.
NOTICE
Do not use cleaning agents or solvents; these could attack the plastic parts of the machine!
16.3 Engine oil change
ATTENTION
Switch off the machine before starting the engine oil change!
Drain the used oil quickly and completely while the engine is still warm.
For the purposes of environmental protection fill the oil in tight containers and dispose the oil in a recycling center. Do not dispose it with household waste
- Loosen the engine oil drain access cover screw and remove the cover
- Put a suitable container under the generator
- Open the screw (see image) to drain the old oil.
- Drain the oil into the container
- Close the screw after draining
- Put the cover back and fix it with the screw
- Loosen the screws of the engine oil filling opening and remove the cover.
- Unscrew the dipstick
- Fill in new engine oil (15W40, 520ml) and check the oil level with the dipstick
- At the correct level (FULL) screw in the dipstick again and close the cover again with the screws
- Remove any oil residues with a rag
16.4 Air filter
- Loosen the right maintenance door screws and remove the cover
- Loosen the air cleaner case screws and remove the air cleaner case
- Remove the air cleaner
- Clean the air filter with soapy water, then rinse with clear water and let it dry thoroughly before reassembling
- Reassemble the air cleaner in reverse order
16.5 Spark plug (LG R6TC)
- Open and lift away the left top cover
- Remove the spark plug cap
- Loosen the spark plug using the spark plug socket.
- Visually inspect the spark plug
- Remove carbon deposits with a copper wire brush
- Check electrode gap (0,7 - 0,8mm)
Reassemble the spark plug in reverse order
16.6 Transport
- Secure the machine to prevent slipping
- Do not let the fuel spill out of the fuel tank.
- When the generator is placed on vehicle, the engine may not run.
- During transport, protect the machine from excessive heat. If longer periods in an enclosed vehicle the fuel may ignite due to overheating.
16.7 Storage
If the machine is stored for longer than 30 days:
- Wait until the engine cools down sufficiently.
- Allow the fuel from the tank into a suitable container (or let the machine run till it stops itself) and store the drained fuel in a suitable container.
Clean and dry machine - Store in a dry, out of reach of children place
Cover the machine well and store it in a dry and clean place.
16.8 Disposal
Do not dispose the machine, machine components fuel and oil in residual waste. Contact your local authorities for information regarding the available disposal options. When you buy at your local dealer for a replacement unit, the latter is obliged to exchange your old.
17 TROUBLE SHOOTING
| Trouble | Possible cause | Solution |
| Engine does not start | ·Incorrect starting sequence | ·Observe the correct starting sequence |
| ·Dirty air cleaner | ·Clean/replace air cleaner | |
| ·No fuel supply | ·Refuel | |
| ·Fault in the fuel line | ·Check the fuel line for kinks or damages | |
| ·Engine flooded. | ·Screw off, clean and dry the spark plug. Then pull the cranking rope several times and reinstall the spark plug | |
| ·Spark plug connector not placed on. | ·Place on the spark plug connector | |
| ·No ignition spark | ·Clean/replace spark plug ·Check ignition cable | |
| ·Fuel cock closed | ·Open fuel cock | |
| ·Engine oil to few | ·Check engine oil | |
| Engine starts and is stalled immediately | ·Incorrect idle adjustment | ·Contact customer service |
| Machine works with interruptions | ·Carburetor incorrectly adjusted | ·Contact customer service |
| ·Spark plug fouled | ·Clean/replace spark plug ·Check spark plug connector | |
| Low oil light glows | ·Check oil level | ·Fill engine oil |
| Low oil light glows | ·To less or no oil | ·Fill engine oil |
| Overload indicator light glows | ·Low voltage protection activated | ·Engine speed to low |
| Overload indicator light glows | ·High temperature protection activated | ·Cool down the engine |
| Overload indicator light glows | ·Overload protection activated | ·To big loads |
| Overload indicator light glows | ·Short circuit protection activated | ·Check loads |
NOTICE
Should you in necessary repairs not able to properly to perform or you have not the prescribed training for it always attract a workshop to fix the problem.
18 SCHALTPLAN / WIRING DIAGRAM
19 ERSATZTEILE / SPARE PARTS
With original FUXTEC spare parts you use parts that are attuned to each other shorten the installation time and elongate your machines lifespan.
IMPORTANT
The installation of other than original spare parts voids the warranty! So you always have to use original spare parts
You find the order address in the preface of this operation manual.
Hereby we declare that the above mentioned machines meet the essential safety and health requirements of the above stated EC directives. Any manipulation or change of the machine not being explicitly authorized by us in advance renders this document null and void.
Company FUXTEC GmbH grants for mechanical and electrical components a warranty period of 2 years for amateur use; and warranty period of 1 year for professional use, starting with the purchase of the final consumer. In case of defects during this period, which are not excluded by paragraph 3 FUXTEC will repair or replace the machine at its own discretion.
2.) Report:
In order to check the legitimacy of warranty claims, the final consumer must contact his dealer. The dealer has to report in written form the occurred defect to FUXTEC. If the warranty claim is legitimate, FUXTEC will pick up the defective machine from the dealer. Returned shipments by dealers which have not been coordinated with FUXTEC, will not be accepted and refused.
3.) Regulations:
a) Warranty claims will only be accepted, when a copy of the original invoice or cash voucher from the trading partner of FUXTEC is enclosed to the machine. The warranty claim expires if the accessories belonging to the machine are missing.
b) The warranty does not include free checking, maintenance, inspection or service works on the machine. Defects due to incorrect usage of the final consumer or his dealer will not be accepted as warranty claims either. Some examples: usage of wrong fuel, frost damages in water tanks, leaving fuel in the tank during the winter, etc.
c) Defects on wear parts are excluded, e.g. carbon brushes, collection bags, knives, cylinders, cutting blades, clutches, sealings, wheels, saw blades, splitting crosses, riving knives, riving knife extensions, hydraulic oils, oil/air/fuel filters, chains, spark plugs, sliding blocks, etc.
d) Also excluded are damages on the machine caused by incorrect or inappropriate usage, if it was used for a purpose which the machine is not supposed to, ignoring the user manual, force majeure, repairs or technical manipulations by not authorized workshops or by the customer himself, usage of non-original FUXTEC spare parts or accessories.
e) After inspection by our qualified personnel, resulted costs (like freight charges) and expenses for not legitimated warranty claims will be charged to the final customer or dealer.
f) In case of defective machines outside the warranty period, we will only repair after advance payment or dealer's invoice according to the cost estimate (incl. freight costs) of FUXTEC.
g) Warranty claims can only be granted for customers of an authorized FUXTEC dealer who directly purchased the machine from FUXTEC. These claims are not transferable in case of multiple sales of the machine.
4.) Claims for compensation and other liabilities:
The liability of company FUXTEC is limited to the value of goods in all cases. Claims for compensation because of poor performance, lacks, damages or loss of earnings due to defects during the warranty period will not be accepted. FUXTEC insists on its right to subsequent improvement of the machine.
SOMMAIRE
_Toc55213534
- SYMBOLES DE SECURITE 43
- AVANT-PROPOS (FR) 44
- TECHNIQUE 45
INDICATIONS DE TRANSPORT:
Documentation technique
FUXTEC GmbH
