GIS 200 - Welding machine Güde - Free user manual and instructions

USER MANUAL GIS 200 Güde

Blue GIS 200 industrial machine with control panel and wheels (no visible text or symbols on the device body)

ENGLISH Please read the instructions carefully before starting the machine.

English TECHNICAL DATA | SPECIFIED CONDITIONS OF USE | SAFETY INSTRUCTIONS | MAINTENANCE | GUARANTEE | EC-DECLARATION OF CONFORMITY \_\_\_\_ 25

Français CARACTÉRISTIQUES TECHNIQUES | UTILISATION CONFORME À LA DESTINATION | CONSIGNES DE SÉCURITÉ | ENTRETIEN | GARANTIE | DÉCLARATION DE CONFORMITÉ CE \_\_\_\_ 29

GB Starting-up the machine

FR mise en service

GB Cleaning / Maintenance

FR Nettoyage / Entretien

6 54.5% 7

8 4 5 9 4 5

Close-up of a mechanical component with a gear-like knob and directional arrow, no visible text or symbols

4 Ø 200 mm - max. 5 kg

Close-up of a wire spool being inserted into a mechanical component, showing thread and shaft assembly (no text or symbols visible)

DE Großspulen		CZ	Velké civky	RO	Bobine mari
GB	Big coils	SK	Velké cievky	BIH	Velike bobine
F	Grandes bobines	HU	Nagy tekercsek	PL Duža szpula
I	Bobine di grandi dimensioni	SLO	Velike tuljave	ES Bobinas grandes
NL	Grootspoelen	HR	Velike bobine
		BG	Големи бобини

DE Kleinspulen		CZ	Malé civky	RO	Bobine mici
GB	Small coils	SK	Malé cievky	BIH	Male bobine
F	Petites bobines	HU	Kis tekercsek	PL	Mała szpula
I	Bobine di piccole dimensioni	SLO	Male tuljave	ES	Bobinas pequeñas
		HR	Male bobine
NL	Kleinspoelen	BG	Malki bobini

Mechanical assembly diagram showing a shaft inserted into a cylindrical component with a bolt, mounted on a base (no text or symbols visible)

2 MIG/MAG

Exterior view of a welding torch with black cable and power cord, labeled 'MIG/MAG' (no other text or symbols)

0,6 mm ▶ ◀ 0,8 mm 0,8 mm ▶ ◀ 1,0 mm example/beispiel 0,8 mm 9 7

2 MIG/MAG

8 - + - +

9 WIG/MAG • WIG 10

2 MIG/MAG

Warning symbols including warning sign, hand gesture, shoe, hazard symbol, and household restriction sign

11 ⏻ ←→ ON

12 MIG/MAG 4T 2T 2

GB 2-stroke (for short works): The torch switch button must be pressed when welding. 4-stroke (for longer works): Press and release the torch switch button to start the welding process. If the button is pressed again, the welding process stops.

Warning symbols and pictograms including warning, hazard, safety, and no-hanging household

13 2 14 ~ 10 mm OK!

Close-up of a blue welding torch with a red connector being inserted into a gray tool (no text or symbols visible)

3 MIG/MAG

Warning symbols including warning sign, hand gesture, shoe, hazard symbol, and household restriction sign

1 TIP 2

3 TEST GIS 200 MAX WIG 2 MIN 6 7 8 9 10 4 5 6 7 8 4 5 6 7 8 3 4 5 6 7 8 2 3 4 5 6 7 8 10 MIN 6 7 8 9 10 MAX Min Volt MAX

1 mm 1 - 10 12 mm MIN Volt MAX

TIP 5 6 7 4 8 2 9 1 10 5 6 7 4 8 3 9 2 10 5 6 7 4 8 3 9 2 10

START 3 MIG/MAG

Warning symbols including warning sign, hazard symbol, safety gear, hand gesture, shoe, lightning warning triangle, warning sign with steam, and no house prohibition sign.

4			MIG MAG WIG
			Al Alu	Fe A2, A4 Stainless Steel Inox, Nirosta	Fe Steel	Fe Steel	Fe A2, A4 Stainless Steel Inox, Nirosta
			Ar He	Ar Ar Co	Co_2 2	Ar Ar

5 30° 6

Two-step diagram showing a welding torch applying material to a surface, labeled 7 and 8 (no text or symbols on the diagrams themselves)

Two-panel diagram showing a green checkmark on a black horizontal line and a red X mark on a gray horizontal line, likely illustrating a verification or error correction concept.

Warning symbols including warning sign, electrical hazard symbol, safety gear, hand gesture, shoe, lightning warning sign, yellow warning triangle, snowy person, and no sign.

Exterior view of a FLUX/FÜLLI welding torch with attached black cable and power connector (no text or symbols on main subject)

FLUX/FÜLLDRAHT

START 3 MMA

Warning symbols and pictograms including warning sign, document, hand gesture, shoe, hazard symbol, gear, and no-hanging house.

MMA/Elektroden

1 ⏻ ←→ ON OFF ON OFF ON

2 MMAWIG LIFT 2

Warning symbols and pictograms including warning signs, hand protection symbols, and a no-hanging sign

4 2 MIN A MAX

TEST MIN A MAX

2 15 mm 0,8 mm 1 - 10 MIN A MAX

Coiled black welding torch with metal clamp (no text or symbols visible)

Coiled black cable and plug connectors (no text or symbols visible)

Exterior view of a WIG/TIG welding machine with coiled black cables and power cord (no visible text or symbols on main body)

WIG/TIG

START 3 STOP WIG

Warning symbols and pictograms including warning, document, hand gesture, shoe, hazard, broken iron, and no-house

1 GAS

2 ON

3 MMAWIG LIFT 2

4 GAS Ar

5 2 MIN A MAX

0,5 mm 1 - 10 4 mm MIN A MAX

3

1 STOP →⊕

4

Close-up of a blue welding torch with a metallic connector and an arrow pointing to it (no text or symbols)

Illustration of a metallic cylindrical object with motion arrows and two inset diagrams showing exhaust or spray patterns (no text or symbols)

Close-up of a blue welding torch emitting a red cable with directional arrows indicating motion (no text or symbols)

Close-up of a blue welding torch connecting two metallic connectors with directional arrows indicating motion (no text or symbols)

Diagram of a cable being inserted into a connector, showing internal components and wiring (no text or symbols)

4

1 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50200 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 50300 4999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999999988888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888888

Close-up of a mechanical component with a circular dial and red buttons, no visible text or symbols

Close-up of a mechanical device component with a circular dial and adjustment arrow (no visible text or symbols)

9

Close-up of a mechanical assembly with a central circular component and a white arrow pointing to it (no visible text or symbols)

Close-up of a mechanical component with a circular dial and directional arrow indicating rotation (no visible text or symbols)

Technische Daten

Service connection....230 V \~ 50-60 Hz

Rated input voltage (AC Voltage) U 230 V

Protection 16 A

Maximum rated input current I_max 25,6 A

Maximum effective input current I_eff 11,5 A

Idle voltage U_0 10,4-26 V

Degree of protection....IP 21S

Insulation class....H

Dimensions.... 820 x 420 x 820 mm

Weight.... 34 kg

MMA MIG/MAG WIG

Switch-on timeX*....180A\~20% | 120A\~60% | 100 A\~100%....190 A\~10% | 120 A\~60% | 100 A\~100%....200 A\~20% | 120 A\~60% | 100 A\~100%

Welding current I _2 ......180 A......190 A......200 A

Operating voltage U_2 20,4-27,2 V 14,5-23,5V 10,8-18V

Material thickness 1.0-15mm 1,0-12 mm 0,5-4 mm

Regulated section.... 10 A-180 A.... 10 A-190 A.... 20 A-200 A

Electrodes 1,6-4 mm 0,6-1,0 mm 1,6-2,4 mm

* Actual working time and total working time ratio.

Switch-on time determined at 40°C using simulation

Read and understand the operating instructions before using the appliance. Abide by all

the safety measures stated in the service manual. Act responsibly toward third parties.

In case of any doubts about connection and operation refer please to our customer center

Specified Conditions Of Use

Welder in protective atmosphere for thermal connection of ferrous metals by melting edges and including mixture

Do not use this product in any other way as stated for normal use. Not observing general regulations in force and instructions from this manual does not make the manufacturer liable for damages.

Please note that our equipment has not been designed for commercial, craft or industrial use. If the equipment is used in commercial, craft or industrial operation or for similar activities, we cannot assume any

Safety instructions

WARNING! Electric shock! There is a risk of an injury caused by electric shock!

Operation is only allowed with a safety switch against stray current (RCD max. stray current of 30mA).

IP21 protection degree of the welder. The welder must not be exposed to rain and moisture when being operated or stored.

Check the voltage. Technical data given on the type label must correspond with electric network voltage.

Insert the plug of the electrical cable in a socket of suitable shape, voltage and frequency complying with current regulations.

Use extension cables with a maximum length of 5 meters and with a cable cross-section of not less than 1.5 mm ^2 . Use of extension cables of different length and cross-section and also of adapters and multiple sockets should be avoided.

Check the cable and/or socket for damages before the appliance putting into operation.

Defective cable or plug may cause electric shock.

Do not pull the service cable to pull the plug out of socket.

Do not expose yourself or other persons without protection to electric arc or hot metal. Spraying welding pearls may cause burns.

A suitable welding shield, protective clothes and protective gloves to be worn at all times.

Long-term inhalation of welding gases may be harmful to your health.

Work with an exhaust system or in well ventilated spaces. Avoid direct inhalation of gases.

Contact with the hose bundle nozzle and the material being processed may cause burns. Special welding gloves to be worn at all times.

Let the hose bundle nozzle and the material being processed cool down after being operated.

Long-term working with the appliance may damage hearing. Hearing protection to be used at all times.

Welder may only be used on a flat surface and with a properly secured gas bottle.

Make sure the welding smoke is exhausted or the place of welding ventilated well.

Hot slag and sparks may cause fire or explosion. Never use the appliance in a flammable environment.

Wood, sawdust, "varnishes", petrol, kerosine, natural gas, acetylene, propane and similar flammable materials must be removed from the place of work and the surrounding area or protected against sparks flying away.

To extinguish fire, a suitable fire extinguisher must be made ready nearby.

No welding or cutting on closed vessels and pipes.

No welding or cutting on vessels and pipes if they are open, containing materials able to explode due to heat or moisture or able to cause other dangerous reactions.

Never use the welder to defrost frozen pipes.

The gas bottle must necessarily be secured against falling. The welder must never be lifted together with the gas bottle. Special regulations apply to the transport of gas bottles.

Handling of gas bottles.

Make sure the gas bottles are used and stored in rooms with sufficient air inlet and outlet.

A leaking gas bottle may reduce the share of oxygen in the inhaled air and therefore represent a risk of suffocation.

Before use, make sure the gas bottle contains gas designed for the work being done.

Gas bottles must always be safely fixed in a vertical position on a wall support or on a specially manufactured gas bottle cart.

The bottle with shielding gas and the fixed adjustment gas current equipment must not be moved. The gas bottle valve must be closed during transport.

Close the gas bottle valve after use.

Class A (IEC 60974-10):

If you intend to use the apparatus in residential surroundings supplied by the low voltage mains supply, an electromagnetic filter may be required to suppress electrical disturbance to a level where they will no longer be a nuisance to the user.

The apparatus may be used in industrial or other areas where power is not supplied by municipal LV mains.

Class A apparatus are not intended for use in residential areas where power is supplied via municipal LV mains, since unfavourable power conditions may cause interference.

As a user, you must make sure, after consultation with your energy provider, if necessary, that your point of connection on which the machine is to be operated meets the requirements above.

The user is responsible for faults arising from the welding.

Symbols

Caution! Read the Operating Instructions!

Wear personal protective equipment.

Welding mask to be used!

Special welding gloves to be worn at all times.

Wear safety cut through resistant shoes with safety sole and steel toe!

Protective apron to be used

Before carrying out any work on the machine, disconnect the plug from the socket.

Pressure bottle to be secured by chain

Warning against dangerous voltage

Risk of explosion

Caution - hot surface!

Warning against toxic fumes! Not to be used in enclosed spaces

Protect against humidity Never expose tool to rain.

Prohibition for persons with a pacemaker!

Keep distance of persons Observe to keep out of dangerous zone

Single-phase transformer with rectifier

MIG (welding, metal-inert-gas) MAG (welding, metal-active-gas)

WIG (tungsten inert gas welding)

MMA (electrode welding)

Suitable for welding with an increased electric risk.

Single-phase alternating current with rated frequency of 50 Hz

Any damaged or disposed electric or electronic devices must be delivered to appropriate collection centres.

Protect against humidity

This side up

Requirements for operating staff

The operating staff must carefully read the Operating Instructions before using the appliance.

Qualification: Apart from the detailed instructions by a professional, no special qualification is necessary for appliance using.

Minimum age: Persons over 16 years of age can only work on the appliance. An exception includes youngsters trained in order to reach knowledge under supervision of the trainer during occupational education.

Training: Using the appliance only requires corresponding training by a professional or the Operating Instructions. No special training is necessary.

Emergency procedure

Conduct a first-aid procedure adequate to the injury and summon qualified medical attendance as quickly as possible. Protect the injured person from further harm and calm them down. For the sake of eventual accident, in accordance with DIN 13164, a workplace has to be fitted with a first-aid kit. It is essential to replace any used material in the first-aid kit immediately after it has been used.

If you seek help, state the following pieces of information:

1. Accident site 2. Accident type

2. Number of injured persons4. Injury type(s)

Maintenance

Before carrying out any work on the machine, connect the plug from the socket.

Prior to every use, visually check the machine to rule out any defects, in particular on the power cable and the plug.

The machine must not be used under any circumstances if the machine or the safety devices are damaged.

If the device is defective, the repair has to be made exclusively by the customer service.

Use only original accessories and original spare parts.

Never clean the machine and its components with solvents, flammable or toxic liquids. Us only a damp cloth making.

Use a soft brush to remove the deposited dust from the ventilation hole and moving parts after each use.

All moving metal parts, e.g. wheels and the side cover, to be regularly lubricated with oil.

Only a regularly maintained and treated appliance can serve as a satisfactory aid. Insufficient maintenance and care can lead to unforeseen accidents and injuries.

If necessary, a list of spare parts can be found at www.

guede.com.

Guarantee

Warranty period of 12 months applies to commercial use and 24 months applies to private use and commences on the day of purchase of the device.

The guarantee solely covers inadequacies caused by material defect or manufacturing defect. Original payment voucher with the sales date needs to be submitted for any claim in the guarantee period.

The guarantee does not cover any unauthorised use such as appliance overloading, use of violence, damage as a result of any unauthorised interference or caused by foreign items. Failing to follow the operating and assembly instructions and common wear are also not included in the guarantee.

Service

Do you have any technical questions? Any claim? Do you need any spare parts or operating instructions? We will quickly help you and without needles bureaucracy at our web pages at www.guede.com in the Servicing part. Please help us be able to help you. In order to identify your device in case of claim we need the serial No., product No. and year of production. All this data can be found on the type label. Please enter it here for future reference:

Serial No.:

Art. No:

Year of production:

Failure removal

Failures Causes Removal
Wire not feeding despite wire feed pulley turning.	Dirty current nozzle Clean
	Coil carrier clutch set too tight. Loosen
	Damaged hose bundle Check the wire guide housing
	Too low clamping pressure of the wire feed pulley	Increase the clamping pressure
Interrupted or disruptive wire supply	Damaged current nozzle Replace
	Burnt current nozzle Replace
	Dirty driving gear nozzle Clean
	Cut on worn driving gear Replace
Electric arc turned off Poor contact between earth pliers and the respective part		Tighten the pliers and check themRemove paint and rust
Porous welded joint Wrong distance of inclination of the hose bundle		Distance between the hose bundle and the respective part must be 5-10 mm. Inclination must not be lower than 60 with respect to the part.
Welder suddenly stops working after longer operation	Welder has overheated due to too long use and the thermal protection has activated	Let the welder cool down

Attention - surface chaude!

Translation of the EC-Declaration of Conformity

We, hereby declare the conception and construction of the below mentioned appliances correspond - at the type of construction being launched - to appropriate basic safety and hygienic requirements of EC Directives.

In case of any change to the appliance not discussed with us the Declaration expires.

Notified Body Name: No: Adress:

Type Ex. Cert.-No.:

□ 97/68/EC_&2016/1628/EU

Emission No.:

2000/14/EC_2005/88/EC