PV301DSAE - Sander MAKITA - Free user manual and instructions
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USER MANUAL PV301DSAE MAKITA
Cordless Sander Polisher INSTRUCTION MANUAL 4
Rated speed (n) High (2
Low (1 ): polishing mode
Spindle thread (internal) 5/16″ - 24 UNF Overall length with BL1041B 139 mm Rated voltage D.C. 10.8 V - 12 V max Net weight 1.1 - 1.2 kg
- Due to our continuing program of research and development, the specications herein are subject to change without notice.
- Specications may dier from country to country.
- The weight may dier depending on the attachment(s), including the battery cartridge. The lightest and heavi- est combinations, according to EPTA-Procedure 01/2014, are shown in the table. Applicable battery cartridge and charger Battery cartridge BL1016 / BL1021B / BL1041B Charger DC10SA / DC10SB / DC10WC / DC10WD / DC18RE
- Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.
WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges
and chargers may cause injury and/or re. Intended use The tool is intended for polishing, smoothing before painting, nishing surfaces, and removing rust and paint. Noise The typical A-weighted noise level determined accord- ing to EN62841-2-3: Model Sound pres- sure level
(dB(A)) Uncertainty (K) : (dB(A)) PV301D 76 - 3 The noise level under working may exceed 80 dB (A). NOTE: The declared noise emission value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another. NOTE: The declared noise emission value(s) may also be used in a preliminary assessment of exposure.
WARNING: Wear ear protection.
WARNING: The noise emission during actual
use of the power tool can dier from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o and when it is running idle in addition to the trigger time).
WARNING: Set heavy exible damping mats
or such to workpieces (thin sheets of metal or other easily vibrating structures with a large sur- face) to prevent them from emitting sound. Take the increased noise emission into consider- ation for both the risk assessment of noise expo- sure and selecting adequate hearing protection.5 ENGLISH Vibration The vibration total value (tri-axial vector sum) deter- mined according to EN62841-2-3: Work mode: disc sanding Vibration emission (a h, DS ) : 2.5 m/s
Work mode: polishing Vibration emission (a h, P ) : 2.5 m/s
NOTE: The declared vibration total value(s) has been measured in accordance with a standard test method and may be used for comparing one tool with another. NOTE: The declared vibration total value(s) may also be used in a preliminary assessment of exposure.
WARNING: The vibration emission during
actual use of the power tool can dier from the declared value(s) depending on the ways in which the tool is used especially what kind of workpiece is processed.
WARNING: Be sure to identify safety mea-
sures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched o and when it is running idle in addition to the trigger time).
WARNING: The declared vibration emission
value is used for main applications of the power tool. However if the power tool is used for other applica- tions, the vibration emission value may be dierent. EC Declaration of Conformity For European countries only The EC declaration of conformity is included as Annex A to this instruction manual. SAFETY WARNINGS General power tool safety warnings WARNING Read all safety warnings, instruc- tions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury. Save all warnings and instruc- tions for future reference. The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool. Cordless sander polisher safety warnings Safety warnings common for sanding or polishing operations:
1. This power tool is intended to function as a
sander or polisher. Read all safety warnings, instructions, illustrations and specications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, re and/or serious injury.
2. Operations such as grinding, wire brushing,
hole cutting, or cutting-o are not to be per- formed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
3. Do not convert this power tool to operate in
a way which is not specically designed and specied by the tool manufacturer. Such a con- version may result in a loss of control and cause serious personal injury.
4. Do not use accessories which are not spe-
cically designed and specied by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation.
5. The rated speed of the accessory must be at
least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and y apart.
6. The outside diameter and the thickness of your
accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
7. The dimensions of the accessory mounting
must t the dimensions of the mounting hard- ware of the power tool. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
8. Do not use a damaged accessory. Before each
use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or acces- sory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged acces- sories will normally break apart during this test time.
9. Wear personal protective equipment.
Depending on application, use face shield, safety goggles or safety glasses. As appro- priate, wear dust mask, hearing protectors, gloves and workshop apron capable of stop- ping small abrasive or workpiece fragments. The eye protection must be capable of stopping ying debris generated by various applications. The dust mask or respirator must be capable of ltrating particles generated by the particular application. Prolonged exposure to high intensity noise may cause hearing loss.6 ENGLISH
10. Keep bystanders a safe distance away from
work area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may y away and cause injury beyond immediate area of operation.
11. Hold the power tool by insulated gripping
surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a "live" wire will also make exposed metal parts of the power tool "live" and could give the operator an electric shock.
12. Never lay the power tool down until the acces-
sory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
13. Do not run the power tool while carrying it at
your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
14. Regularly clean the power tool’s air vents. The
motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
15. Do not operate the power tool near ammable
materials. Sparks could ignite these materials.
16. Do not use accessories that require liquid
coolants. Using water or other liquid coolants may result in electrocution or shock. Kickback and related warnings: Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other acces- sory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncon- trolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump toward or away from the operator, depending on direction of the wheel’s move- ment at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
Maintain a rm grip with both hands on the power tool and position your body and arms to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
2. Never place your hand near the rotating acces-
sory. Accessory may kickback over your hand.
3. Do not position your body in the area where
power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
4. Use special care when working corners, sharp
edges, etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
5. Do not attach a saw chain woodcarving blade,
segmented diamond wheel with a peripheral gap greater than 10 mm or toothed saw blade. Such blades create frequent kickback and loss of control. Safety warnings specic for sanding operations:
1. Use proper sized sanding disc paper. Follow
manufacturers recommendations, when selecting sanding paper. Larger sanding paper extending too far beyond the sanding pad pres- ents a laceration hazard and may cause snagging, tearing of the disc or kickback. Safety warnings specic for polishing operations:
1. Do not allow any loose portion of the polish-
ing bonnet or its attachment strings to spin freely. Tuck away or trim any loose attach- ment strings. Loose and spinning attachment strings can entangle your ngers or snag on the workpiece. Additional Safety Warnings:
1. Make sure the wheel is not contacting the
workpiece before the switch is turned on.
2. Before using the tool on an actual workpiece,
let it run for a while. Watch for vibration or wobbling that could indicate poor installation or a poorly balanced wheel.
3. Use the specied surface of the wheel to per-
form the sanding or polishing.
4. Do not leave the tool running. Operate the tool
only when hand-held.
5. Do not touch the workpiece immediately after
operation; it may be extremely hot and could burn your skin.
6. Do not touch accessories immediately after
operation; it may be extremely hot and could burn your skin.
7. Observe the instructions of the manufacturer
for correct mounting and use of wheels. Handle and store wheels with care.
8. Check that the workpiece is properly
9. Pay attention that the wheel continues to
rotate after the tool is switched o.
11. Do not use cloth work gloves during operation.
Fibers from cloth gloves may enter the tool, which causes tool breakage. SAVE THESE INSTRUCTIONS.
WARNING: DO NOT let comfort or familiarity
with product (gained from repeated use) replace strict adherence to safety rules for the subject product. MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.7 ENGLISH Important safety instructions for battery cartridge
1. Before using battery cartridge, read all instruc-
tions and cautionary markings on (1) battery charger, (2) battery, and (3) product using battery.
2. Do not disassemble or tamper with the battery
cartridge. It may result in a re, excessive heat, or explosion.
3. If operating time has become excessively
shorter, stop operating immediately. It may result in a risk of overheating, possible burns and even an explosion.
4. If electrolyte gets into your eyes, rinse them
out with clear water and seek medical atten- tion right away. It may result in loss of your eyesight.
5. Do not short the battery cartridge:
(1) Do not touch the terminals with any con- ductive material. (2) Avoid storing battery cartridge in a con- tainer with other metal objects such as nails, coins, etc. (3) Do not expose battery cartridge to water or rain. A battery short can cause a large current ow, overheating, possible burns and even a breakdown.
6. Do not store and use the tool and battery car-
tridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if
it is severely damaged or is completely worn out. The battery cartridge can explode in a re.
8. Do not nail, cut, crush, throw, drop the battery
cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a re, excessive heat, or explosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject
to the Dangerous Goods Legislation require- ments. For commercial transports e.g. by third parties, forwarding agents, special requirement on pack- aging and labeling must be observed. For preparation of the item being shipped, consult- ing an expert for hazardous material is required. Please also observe possibly more detailed national regulations. Tape or mask o open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. When disposing the battery cartridge, remove
it from the tool and dispose of it in a safe place. Follow your local regulations relating to disposal of battery.
12. Use the batteries only with the products
specied by Makita. Installing the batteries to non-compliant products may result in a re, exces- sive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period of time,
the battery must be removed from the tool.
14. During and after use, the battery cartridge may
take on heat which can cause burns or low temperature burns. Pay attention to the han- dling of hot battery cartridges.
15. Do not touch the terminal of the tool imme-
diately after use as it may get hot enough to cause burns.
16. Do not allow chips, dust, or soil stuck into the
terminals, holes, and grooves of the battery cartridge. It may cause heating, catching re, burst and malfunction of the tool or battery car- tridge, resulting in burns or personal injury.
17. Unless the tool supports the use near
high-voltage electrical power lines, do not use the battery cartridge near high-voltage electri- cal power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.
18. Keep the battery away from children.
SAVE THESE INSTRUCTIONS. CAUTION: Only use genuine Makita batteries. Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing res, personal injury and damage. It will also void the Makita warranty for the Makita tool and charger. Tips for maintaining maximum battery life
1. Charge the battery cartridge before completely
discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery car-
tridge. Overcharging shortens the battery service life.
3. Charge the battery cartridge with room tem-
perature at 10 °C - 40 °C (50 °F - 104 °F). Let a hot battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove
it from the tool or the charger.8 ENGLISH FUNCTIONAL DESCRIPTION CAUTION: Always be sure that the tool is switched o and the battery cartridge is removed before adjusting or checking function on the tool. Installing or removing battery cartridge CAUTION: Always switch o the tool before installing or removing of the battery cartridge. CAUTION: Hold the tool and the battery car- tridge rmly when installing or removing battery cartridge. Failure to hold the tool and the battery cartridge rmly may cause them to slip o your hands and result in damage to the tool and battery cartridge and a personal injury. ► Fig.1: 1. Red indicator 2. Button 3. Battery cartridge To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge. To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it all the way until it locks in place with a little click. If you can see the red indicator as shown in the gure, it is not locked completely. CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you. CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly. Indicating the remaining battery capacity Only for battery cartridges with the indicator ► Fig.2: 1. Indicator lamps 2. Check button Press the check button on the battery cartridge to indi- cate the remaining battery capacity. The indicator lamps light up for a few seconds. Indicator lamps Remaining capacity Lighted O 75% to 100% 50% to 75% 25% to 50% 0% to 25% NOTE: Depending on the conditions of use and the ambient temperature, the indication may dier slightly from the actual capacity. Tool / battery protection system The tool is equipped with a tool/battery protection system. This system automatically cuts o power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions: Overload protection When the tool/battery is operated in a manner that causes it to draw an abnormally high current, the tool automat- ically stops without any indication. In this situation, turn the tool o and stop the application that caused the tool to become overloaded. Then turn the tool on to restart. Overheat protection When the tool/battery is overheated, the tool stops automati- cally. Let the tool cool down before turning the tool on again. Overdischarge protection When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery. Protections against other causes Protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically. Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stop in operation.
Turn the tool o, and then turn it on again to restart.
2. Charge the battery(ies) or replace it/them with
recharged battery(ies).
3. Let the tool and battery(ies) cool down.
If no improvement can be found by restoring protection system, then contact your local Makita Service Center. Switch action CAUTION: Before installing the battery cartridge into the tool, always check to see that the switch trigger actuates properly and returns to the "OFF" position when released. CAUTION: Switch can be locked in "ON" posi- tion for ease of operator comfort during extended use. Apply caution when locking tool in "ON" position and maintain rm grasp on tool. CAUTION: Do not install the battery cartridge with the lock button engaged. CAUTION: When not operating the tool, depress the trigger-lock button from side to lock the switch trigger in the OFF position. To prevent the switch trigger from accidentally pulled, the trigger-lock button is provided. To start the tool, depress the trigger-lock button from A ( ) side and pull the switch trigger. Tool speed is increased by increasing pressure on the switch trigger. Release the switch trigger to stop. After use, depress the trigger-lock button from B ( ) side. ► Fig.3: 1. Trigger-lock button For continuous operation, depress the lock button while pull- ing the switch trigger, and then release the switch trigger. To stop the tool, pull the switch trigger fully, then release it. ► Fig.4:
1. Switch trigger 2. Lock button 3. Trigger-lock button9 ENGLISH
Speed change lever CAUTION: Always set the speed change lever fully to the correct position. If you operate the tool with the speed change lever positioned halfway between the "1" side and "2" side, the tool may be damaged. CAUTION: Do not use the speed change lever while the tool is running. The tool may be damaged. CAUTION: If the tool is operated continuously at low speeds for a long time, the motor will get overloaded, resulting in tool malfunction. To change the speed, switch o the tool rst. Push the speed change lever to display "2" for high speed or "1" for low speed. Be sure that the speed change lever is set to the correct position before operation. Use the right speed for your job. ► Fig.5: 1. Speed change lever Displayed number Symbol Speed Applicable operation
High Sanding operation
Low Polishing operation Accidental restart preventive function If you install the battery cartridge while pulling the switch trigger or locking the switch trigger, the tool does not start. To start the tool, release the switch trigger, and then pull the switch trigger. ASSEMBLY CAUTION: Always be sure that the tool is switched o and the battery cartridge is removed before carrying out any work on the tool. Installing side grip CAUTION: Tighten the caps or side grip rmly. Otherwise, the front cover may fall and cause an injury. Remove the cap and screw the side grip on the tool securely. The side grip can be installed on either side of the tool. ► Fig.6: 1. Cap 2. Side grip Installing backing pad CAUTION: Make sure that the backing pad is secured properly. Loose attachment will run out of balance and cause an excessive vibration which may cause loss of control. CAUTION: Never actuate the shaft lock when the spindle is moving. The tool may be damaged. NOTE: Regularly clean the accessories and spindle to remove dust and debris. Wipe the components clean with a cloth dampened in soapy water if necessary. Hook-and-loop system Press in the shaft lock to prevent spindle rotation, and thread the hook-and-loop pad into the spindle. Hand tighten securely. ► Fig.7: 1. Shaft lock 2. Spindle 3. Hook-and-loop pad To remove the hook-and-loop pad, follow the installation procedure in reverse. Twist-on/twist-o system Screw the twist-on/twist-o pad onto the adapter. Then thread the other end of the adapter into the spindle while pressing in the shaft lock. Hand tighten securely. ► Fig.8: 1. Twist-on/twist-o pad 2. Adapter 3. Shaft lock 4. Spindle To remove the twist-on/twist-o pad and adapter, follow the installation procedure in reverse. If it is dicult to remove them, use a wrench. Installing and removing polishing pad CAUTION: Only use the hook-and-loop sys- tem pads for polishing. CAUTION: Make sure that the polishing pad and hook-and-loop pad are aligned and securely attached. Otherwise the polishing pad will cause an excessive vibration which may cause loss of control or the polishing pad may be thrown out from the tool. Remove all dirt and foreign matter from the hook-and- loop system of a polishing pad and hook-and-loop pad. Attach the polishing pad to the hook-and-loop pad so that their centers are aligned. To remove the polishing pad from the hook-and-loop pad, just pull up from its edge. ► Fig.9: 1. Polishing pad 2. Hook-and-loop pad10 ENGLISH Installing abrasive disc Optional accessory CAUTION: Only use the twist-on/twist-o system discs for sanding. Disc selection CAUTION: The outside diameter of accessory must be within the capacity rating of the power tool. CAUTION: The rated speed of accessory must be equal or higher than the maximum speed marked on the power tool. Always use the correct sized wheel that is made from appropriate abrasive materials with the right grit size for your job. Abrasive disc materials Abrasive materials Basic features Practical applicationsAluminum Oxide Best for steel, stainless steel and metals. Single crystal abrasive material with high tenacity and durability.Fast sanding Most metal jobsAlumina Zirconium Best for INOX and metals. Extremely sharp and hard abrasive material with high durability.Removing paint from cars and boats, etc.Ceramic Best for INOX, metals and non-fer-rous materials. Extremely sharp and high resistant to shock/heat/wear.General metal work Grit size Grit Practical applications24/36 (coarse) Heavy stock removal60/80 Medium stock removal120 (ne) Finishing Installing and removing abrasive disc CAUTION: Make sure that the twist-on/twist- o pad is secured properly. Loose attachment will run out of balance and cause an excessive vibration which may cause loss of control. Remove all dirt and foreign matter from the twist-on/ twist-o pad. Thread an abrasive disc onto the twist-on/ twist-o pad while pressing in the shaft lock. Hand tighten securely. To remove the abrasive disc from the twist-on/twist-o pad, follow the installation procedure in reverse. ► Fig.10: 1. Abrasive disc 2. Twist-on/twist-o pad OPERATION CAUTION: Only use Makita genuine pads for polishing. CAUTION: Only use Makita genuine abrasive disc for sanding (optional accessories). CAUTION: Make sure the work material is secured and stable. Falling object may cause personal injury. CAUTION: Hold the tool rmly with one hand on the switch handle and the other hand on the side grip when performing the tool. CAUTION: Do not run the tool at high load over an extended time period. It may result in tool malfunc- tion which causes electric shock, re and/or serious injury. CAUTION: Be careful not to touch the rotating part. CAUTION: Before operating the tool, make sure that the side grip or caps are not loose. If the side grip or caps are loose, the front cover may fall and cause an injury. NOTICE: Never force the tool. Excessive pressure may lead to decreased polishing eciency, damaged pad, or shorten tool life. NOTICE: Continuous operation at high speed may damage work surface. General operation ► Fig.11
1. Make sure that the workpiece is properly sup-
ported and both hands are free to control the tool.
2. Hold the tool rmly with one hand on the switch
handle and the other hand on the side grip.
3. Turn the tool on, letting the wheel reach full speed,
and then carefully enter into operation moving the tool forward over the workpiece surface.
Having nished, switch the tool o and wait until the wheel has come to a complete stop before putting the tool down. Polishing operation ► Fig.12
1. Surface treatment
Use a wool pad for rough nishing then use a sponge pad for ne nishing.
Use a sponge pad. Apply wax to the sponge pad or work surface. Run the tool at low speed to smooth out wax. CAUTION: Do not apply excessive wax or polishing agent. It will generate more dust and may cause eye or respiratory diseases. NOTE: First, perform a test waxing on an inconspicu- ous portion of the work surface. Make sure that the tool will not scratch the surface or result in uneven waxing.
Apply a sponge pad gently to the work surface.11 ENGLISH Sanding operation CAUTION: Never switch on the tool when it is in contact with the workpiece, it may cause an injury to operator. CAUTION: Never run the tool without the abrasive disc. You may seriously damage the pad. CAUTION: Always wear safety goggles or a face shield during operation. CAUTION: After operation, always switch o the tool and wait until the disc has come to a complete stop before putting the tool down. ► Fig.13 ALWAYS hold the tool rmly with one hand on rear handle and the other on the side handle. Turn the tool on and then apply the abrasive disc to the workpiece. In general, keep the abrasive disc at an angle of about 15 degrees to the workpiece surface. Apply slight pressure only. Excessive pressure will result in poor performance and premature wear to abrasive disc. MAINTENANCE CAUTION: Always be sure that the tool is switched o and the battery cartridge is removed before attempting to perform inspection or maintenance. NOTICE: Never use gasoline, benzine, thinner, alcohol or the like. Discoloration, deformation or cracks may result. To maintain product SAFETY and RELIABILITY, repairs, any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts. Cleaning dust covers ► Fig.14: 1. Dust cover Regularly clean the dust covers on the inhalation vents for smooth air circulation. Remove the dust covers and clean the mesh. OPTIONAL ACCESSORIES CAUTION: These accessories or attachments are recommended for use with your Makita tool specied in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use accessory or attachment for its stated purpose. If you need any assistance for more details regard- ing these accessories, ask your local Makita Service Center.
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