METABO MEGA 350 D - Compressor

MEGA 350 D - Compressor METABO - Free user manual and instructions

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Product Type Piston Compressor
Brand Metabo
Model MEGA 350 D
Dimensions (L x W x H) 88 x 49 x 77 cm
Weight 49 kg
Power Supply 230 V / 50 Hz / 9.0 A
Motor Power 2.0 kW
Tank Volume 50 L
Max. Operating Pressure 10 bar
Suction Capacity 290 L/min
Effective Flow Rate 165 L/min
Number of Cylinders 2
Compressor Speed 1300 rpm
Protection Rating IP44
Sound Pressure Level (at 4 m) 71 ± 3 dB(A)
Sound Power Level 91 ± 3 dB(A)
Motor Oil Type 10W40
Oil Quantity (drain) 0.21 L
Number of Air Outlets 2
Air Filter Yes, replacement every 250 h
Condensate Drain Yes, drain screw at bottom of tank
Safety Safety valve, thermal circuit breaker
Included Accessories Swivel castors with brake

Frequently Asked Questions - MEGA 350 D METABO

How to drain the oil from the Metabo MEGA 350 D compressor?
Turn off the device, unplug it, purge the air from the tank. Place a container under the oil drain screw (ref. 14), unscrew it and let the oil drain. Screw the screw back in and fill via the filling tube (ref. 18) with 0.21 L of 10W40 oil. Dispose of used oil at a collection point.
How often should the condensate be drained?
Every 50 hours of operation, open the drain screw (ref. 11) located under the tank to remove condensate water. Note: this water contains oil, dispose of it at a hazardous waste depot.
How to adjust the outlet pressure?
Turn the pressure switch (ref. 16) to adjust the regulating pressure. The current pressure is displayed on the regulating pressure gauge (ref. 17). Make sure the set pressure does not exceed the maximum operating pressure of the connected pneumatic tool.
What is the thermal protection of the compressor?
The compressor is equipped with a circuit breaker (ref. 5) that trips in case of overheating. If the compressor stops, turn it off with the switch, let it cool for about 10 minutes, then reset the circuit breaker before restarting.
Can the compressor be used to inflate tires?
Yes, but only with non-lubricated air. Use a suitable tire inflator (optional accessory). Never inflate tires with lubricated air, as it could damage the tire or equipment.
How to clean the air filter?
Every 50 hours of operation, check the air filter (ref. 2). If necessary, clean it with compressed air or replace it every 250 hours. A clogged filter reduces compressor performance.
What types of pneumatic tools can be used?
The compressor powers all pneumatic tools operating within the set pressure range (max 10 bar). Examples: screwdriver, nail gun, paint spray gun, blow gun, etc. Use recommended Metabo accessories (see list in chapter 6).
What to do if the compressor does not start?
Check the power supply: cable, plug, fuse (16 A delayed). If the voltage is too low, use an extension cord of sufficient section. If the circuit breaker has tripped, wait for cooling and reset. If the problem persists, contact a professional.
Where is the safety valve located?
The safety valve (ref. 4) is integrated into the on/off switch. It triggers automatically if the maximum allowable pressure is exceeded. Do not tamper with it, it is factory set.
How to store the compressor after use?
Turn off the device and unplug it. Purge the air from the tank and connected tools. Store it in a dry place, protected from frost and weather. Never lay it on its side. Use the castors to move it.

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USER MANUAL MEGA 350 D METABO

KONFORMITÄTSERKLÄRUNGDECLARATION OF CONFORMITY

We herewith declare in our sole responsibility that this product complies with the following standards in accordance with the regulations of the undermentioned Directives testreport *** issuing test office measured/ guaranteed noise sound power level**

NL

2006/42/EG, 2004/108/EG, 2000/14/EG Annex VI, P<15KW

CE-DE10-143677

Director Innovation, Research and Development

Dokumentationsbevollmächtigter' responsible person for documentation' Chargé de la documentation

METABO MEGA 350 D - NL - 1

Metabowerke GmbH

Metabo-Allee 1

D-72622Nurtingen

1 Compressor pump
2 Air intake filter housing
3 On/Off switch
4 Safety valve
5 Motor protection
6 Transport handle
7 Outlet for unregulated compressed air
8 Swivel plate casters, lockable
9 Motor

10 Pressure vessel
11 Condensate drain cock of pressure vessel
12 Tank pressure gauge
13 Outlet for regulated compressed air
14 Oil drain plug
15 Oil sight glass
16 Pressure regulator
17 Outlet pressure gauge
18 Oil filler plug

Table of Contents

  1. Machine overview.. 9
  2. Please read first! 10
  3. Safety 10
    3.1 Specified conditions of use 10
    3.2 General safety information..10
    3.3 Safety devices 11
  4. Operation 11
    4.1 Prior to initial operation.. 11
    4.2 Mains connection.. 11
    4.3 Generating compressed air 11
  5. Care and maintenance 11
    5.1 Periodic maintenance 11
    5.2 Device storage 12
  6. Available Accessories.....12/63
  7. Trouble shooting 13
  8. Repairs 14
  9. Environmental protection ....14
  10. Technical specifications 14

2. Please read first!

  • Read these instructions before use. Pay special attention to the safety information.
  • If you notice transport damage while unpacking, notify your supplier immediately. Do not operate the device!
  • Dispose of the packing in an environmentally friendly manner. Take to a proper collecting point.
  • Keep these instructions for reference on any issues you may be uncertain about. Also keep the test certificates of all compressed air components.
    If you lend or sell this device be sure to have the instructions to go with it.

3. Safety

3.1 Specified conditions of use

This device is intended to generate compressed air required for the operation of air tools.

Any use for medical purposes, food processing as well as filling of oxygen cylinders for breathing equipment is not permitted.

Explosive, combustible gases or gases detrimental to health may not be compressed. Operation in hazardous locations is not permitted.

Any other use is not as specified. Use not as specified, alteration of the device or use of parts not approved by the equipment manufacturer, can cause unforeseeable damage!

Children, juveniles and persons not having been instructed in its usage are not permitted to operate this device and any air tools connected to it.

3.2 General safety information

When using this electric tool observe the following safety instructions, to exclude the risk of personal injury or material damage.

Please also observe the special safety instructions in the respective chapters.

Keep all documents, supplied with the device, for future reference.

Observe the statutory accident insurance institution regulations and regulations for the prevention of accidents pertaining to the operation of air compressors and air tools, where applicable.

METABO MEGA 350 D - General safety information - 1

General hazard!

Keep your work area tidy - a messy work area invites accidents.

Be alert. Know what you are doing. Set out to work with reason. Do not operate the electric tool while under the influence of drugs, alcohol or medication.

Consider environmental conditions. Keep work area well lighted.

Prevent adverse body positions. Ensure firm footing and keep your balance at all times.

Do not operate the electric tool near inflammable liquids or gases.

Keep bystanders, particularly children, out of the work area. Do not permit other persons to touch the tool or power cable while the electric tool is running.

Do not overload the electric tool - use it only within the performance range it was designed for (see Technical specifications).

METABO MEGA 350 D - General hazard! - 1

Danger! Risk of electric shock!

Do not expose the electric tool to rain.

Do not operate the electric tool in damp or wet environment.

Prevent body contact with earthed objects such as radiators, pipes, cooking stoves or refrigerators when operating this electric tool.

Do not use the power cable for any purpose it is not intended for.

Risk of personal injury by escaping compressed air and parts hurled about by escaping air!

Never direct compressed air against persons or animals!

Ensure all air tools and accessories used are designed for the working pressure or are supplied via a pressure regulator.

Please note that, when disconnecting the quick coupler, the compressed air contained in the pressure hose will

escape all of a sudden. You should therefore hold the air hose firmly when disconnecting it.

Ensure all screwed connections are fully tightened at all times.

Do not attempt to repair the device yourself! Only trained specialists are permitted to service or repair compressors, pressure vessels and air tools.

METABO MEGA 350 D - Risk of personal injury by escaping compressed air and parts hurled about by escaping air! - 1

Hazard generated by oil-saturated compressed air!

Use oil saturated compressed air only for air tools requiring such supply. Do not use an air hose used to supply compressed air containing oil to supply air tools not designed for operation on compressed air containing oil. Do not fill tires with compressed air containing oil.

METABO MEGA 350 D - Hazard generated by oil-saturated compressed air! - 1

Risk of burns from the sur- of parts carrying compressed

Let tool cool off before servicing.

METABO MEGA 350 D - Risk of burns from the sur- of parts carrying compressed - 1

Risk of personal injury and crushing by moving parts!

Do not operate the electric tool without installed guards.

Please note that the compressor will start automatically when the pressure falls off to minimum! - disconnect from power supply prior to any servicing.

Ensure that when turning ON (e.g. after servicing) no tools or loose parts are in the electric tool.

METABO MEGA 350 D - Risk of personal injury and crushing by moving parts! - 1

Hazard generated by insufficient personal protection gear!

Wear hearing protection.

Wear safety glasses.

Wear mask respirator when work generates dust or mist detrimental to health.

Wear suitable work clothes. When working outdoors wearing of non-slip shoes is recommended.

METABO MEGA 350 D - Hazard generated by insufficient personal protection gear! - 1

Hazard generated by electric tool defects!

Keep electric tool and accessories in good repair. Observe the maintenance instructions.

Priot to any use check the electric tool for possible damage: before using the electric tool carefully check safety devices, protection devices or slightly damaged parts for proper function as specified. Check to see that all moving parts work properly and do not jam. All parts must be correctly installed and meet all conditions necessary for the proper operation of the electric tool.

Damaged protection devices or parts must be repaired or replaced by an qualified specialist. Have damaged switches replaced by a service centre. Do not operate electric tool if the switch can not be turned ON or OFF.

Keep handles free of oil and grease.

3.3 Safety devices

Safety valve

METABO MEGA 350 D - Safety devices - 1

The spring-loaded safety valve (19) is incorporated into the pressure switch. The safety valve opens if the max. permissible pressure is exceeded.

4. Operation

4.1 Prior to initial operation

Wheel installation

  1. Install the wheels as illustrated.

METABO MEGA 350 D - Prior to initial operation - 1

4.2 Mains connection

Danger! High voltage Operate device in dry environ-ment only.

Operate device only on a power source complying with the following requirements:

outlets properly installed, earthed and tested;
- fuse protection in accordance with the technical specifications.

Position power cable so it does not interfere with the work and is not damaged.

Always check to see that the device is switched OFF before plugging in.

Protect power cable from heat, aggressive liquids and sharp edges.

Use only extension cables with sufficient lead cross section (see "Technical Specifications").

Do not stop the compressor by unplugging, but switch OFF using the switch.

Unplug after use.

4.3 Generating compressed air

  1. Start device (22) and wait until the max. tank pressure is reached (compressor shuts off). The tank pressure is indicated by the tank pressure gauge (23).

METABO MEGA 350 D - Generating compressed air - 1

  1. Set pressure regulator (20) to required working pressure. The current working pressure is indicated by the regulated pressure gauge (21).

Caution! The regulated pressure may not be set higher than the max. working pressure of the connected air tools!

  1. Connect air hose to compressed air outlet (24).
  2. Connect air tool. You are now ready to work with the air tool.
  3. Switch the compressor OFF, if you do not continue working immediately afterwards. Unplug after switching OFF.

5. Care and maintenance

METABO MEGA 350 D - Care and maintenance - 1

Danger!

Prior to all servicing:

Switch Off.
- Unplug.
Wait until the device has come to a complete stop.
- Ensure the device and all air tools and accessories connected to it are relieved from pressure.
- Let the device and all air tools and accessories used cool off.

After all servicing:

  • Check to see that all safety devices are operational.
  • Make sure that no tools or other parts remain on or in the device.

Repair and maintenance work other than described in this section must only be carried out by qualified specialists.

5.1 Periodic maintenance

Prior to each use

  • Check air hoses for damage, replace if necessary.
  • Check all screwed connections for tightness, tighten if necessary.
  • Check power supply cable for damage, if necessary have replaced by a qualified electrician.

Every 50 operating hours

  • Check air filter element (25) of compressor pump, clean if necessary.

METABO MEGA 350 D - Every 50 operating hours - 1

  • Check oil level (26) of compressor pump, top up if necessary (27).

METABO MEGA 350 D - Every 50 operating hours - 2

  • Drain condensate from pressure vessel (29).

METABO MEGA 350 D - Every 50 operating hours - 3

METABO MEGA 350 D - Every 50 operating hours - 4

Caution!

The condensate contains oil and must be disposed at a proper collecting point.

  • Check V-belt:

  • Remove belt guard (30).

  • Retension V-belt or replace, if necessary.
    -To adjust the V-belt tension, loosen the four screws at the motor base and shift the motor.
  • Tighten the screws at the motor base again.
  • Replace the belt guard.

METABO MEGA 350 D - Every 50 operating hours - 5

Every 250 operating hours

  • Replace air intake filter element of compressor pump.
  • Replace air filter element of filter/ regulator unit.

Every 500 operating hours

  • Drain oil from compressor pump through the drain plug (28) and fill with fresh oil.

Dispose of the waste oil environmentally safe by taking it to a proper collecting point!

Every 1000 operating hours

  • Have unit serviced by an authorized service station. This will extent the compressor's service life considerably.

5.2 Device storage

  1. Switch unit OFF and unplug.
  2. Release pressure from tank and all connected air tools.
  3. Store device in such way that it cannot be started by unauthorized persons.

METABO MEGA 350 D - Device storage - 1

Caution!

Do not store device unpro

tected outdoors or in damp environment.

Do not lay device on its side for transportation or storing.

6. Available Accessories

For special applications the following accessories are available at your specialist dealer - see back cover for illustrations:

Sealing

A Air Caulking Gun KP 910 for commercially available cartridges. Stock-no.090 101 0030

Sheet metal cutting

B Air Nibbler BN 540 extra small cutting radius; cuts steel sheet up to 1.0mm thickness. Stock-no.0901006784

Drilling

C Air Drill BM 310 especially handy tool for low-fatigue working; right-hand rotation only. Stock-no.090 100 6725

Air Drill BM 500 (not shown) with 3 / 8'' keyless chuck, fully reversible with quick reverse feature. Stock-no.0901054533

Stapling / nailing

D Combination Air Stapler/Nailer Kombi 40/50 for staples (type 90) from 20mm to 40mm and finishing nails (type SKN) from 20mm to 50. Stock-no. 090 105 4720mm.

Combination Air Stapler/Nailer Kombi 32 (not illustrated) for staples (type 90) from 15mm to 32mm and finishing nails (type SKN) from 16mm to 32. Stock-no.090 1054711mm.
Air Stapler KG 80/16 (not illustrated) for staples (type 80) from 6 mm to 16 mm. Stock-no. 090 105 4681
Air Stapler KG 90/25 (not illustrated) for staples (type 90) from 15mm to 25mm . Stock-no. 090 105 4690
Air Stapler KG 90/40 (not illustrated) for staples (type 90) from 20~mm to 40~mm . Stock-no. 090 105 4703
Air Finish Nailer SKN 50 (not illustrated) for finishing nails (type SKN) from 20mm to 50~mm Stock-no.0901054738

Spray painting

E Spray Gun FB 2200 HVLP high-volume low-pressure feature reduces paint mist bounce-back and provides thicker coating at less paint consumption. Stock-no.0901054460

  • Paint Spray Gun FB 2200 (not illustrated) with 0.5 I flow cup; professional spray gun; stepplessly adjustable round, horizontal and vertical spray pattern. Stock-no. 090 105 4452
  • Paint Spray Gun SB 200 (not illustrated) with 1.0 l siphon cup. Stock-no. 090 100 3882
  • Paint Spray Gun FB 150 (not illustrated) with 0.5 I flow cup; for spraying primers and paints of varying viscosity. Stock-no. 090 100 3874
  • Paint Spray Gun FB 90 (not illustrated) with 0.75 I flow cup; for spraying primers and paints of varying viscosity. Stock-no. 090 105 6064

Chiselling

F Air Hammer Set MHS 450 for construction and auto body work Stock-no.0901009210
Air Hammer Set MHS 315 (not illustrated) to take off plaster and tiles and for light chiselling work. Stock-no.090 1006911

Tyre inflating / checking

G Tyre Inflator Gauge RF 480 professional version (calibrated). Stock-no.0901054630

Tyre Inflator Gauge RF 363 (not illustrated) same as RF 480, but not calibrated. Stock-no. 090 105 4622
Tyre Inflator Gauge RF 200 (not illustrated) for inflating tyres and balls (calibrated). Stock-no.0901056188
Tyre Inflator Gauge RF 100 (not illustrated) same as RF 200, but not calibrated. Stock-no.090 1026724

Cleaning

H Blow Gun BP 200 all plastic body. Stock-no.0901054606
- Blow Gun BP 300 (not illustrated) all plastic body; venturi nozzle provides extra high air volume. Stock-no. 090 105 4614

  • Blow Gun BP 70 (not illustrated) light metal body (with 100mm extension nozzle). Stock-no. 090 102 6726
  • Blow Gun BP 60 (not illustrated) light metal body (short). Stock-no. 090 102 6718

Driving screws

Impact Wrench SR 230 rugged impact wrench for DIY and automotive applications. Stock-no.0901056170
- Impact Wrench SR 340 Set (not illustrated) professional version; many accessories included. Stock-no. 090 105 6137
- Impact Wrench SR 140 Set (not illustrated) for multiple DIY and automotive applications; complete with many accessories. Stock-no. 090 100 8582
- Impact Wrench SR 120 Set (not illustrated) requires only minimal amount of air, thus can be run on small compressors; complete with many accessories. Stock-no. 090 100 6750
- Ratchet Wrench RS 320 (not illustrated) due to narrow design and rubber-covered ratchet head it is well suited for automotive applications and work in confined areas. Stock-no. 090 105 4541
- Ratchet Wrench RS 220 Set (not illustrated)
this set comes complete with many accessories.
Stock-no. 090 100 6717
Air Screwdriver DS 1610 (not illustrated) reversible with quick reversing action. Stock-no.090 1012440

Spraying

J Spray Gun SPP 161 for spraying degreaser, oil, liquid wax,etc. Stock-no.090 1054525
Combination Spray Gun UBS 820 (not illustrated) for commercially available 1.0 I screw-top cartridges. Stock-no. 090 105 4479

Air hoses

K Hose Reel ST 200 swivels through 360^ with 30mPU air hose. Stock-no.0901054568

  • Braided Air Hose (not illustrated)
    c/w quick coupler and male plug; length 5 m; outer diameter 12 mm; inner diameter 6 mm.
    Stock-no. 090 105 4908
  • Braided Air Hose (not illustrated)
    c/w quick coupler and male plug; length 10m ; outer diameter 12mm ; inner diameter 6mm .
    Stock-no. 090 105 4916
  • Braided Air Hose (not illustrated)
    c/w quick coupler and male plug; length 10m ; outer diameter 15mm ; inner diameter 9mm .
    Stock-no. 090 105 4924
  • Bulk Braided Air Hose (not illustrated)
    length 50 m; outer diameter 15 mm; inner diameter 9 mm.
    Stock-no. 090 105 4932
    Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug; 2.5m working length; outer diameter 8 mm inner diameter 6 mm. Stock-no.0901054940
    Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug; 7.5 m working length; outer diameter 8 mm; inner diameter 6 mm. Stock-no.0901054959
    Self-storing Coil Air Hose, Rilsan (not illustrated) c/w quick coupler and male plug; 10.0m working length; outer diameter 10mm inner diameter 8mm Stock-no.090 105 4967
  • Hand-crank Hose Reel SA 100 (not illustrated)
    c/w 20.0 m braided air hose; outer diameter 15 mm; inner diameter 9 mm.
    Stock-no. 090 105 4975
    Automatic Retractable Hose Reel SA 200 (not illustrated) suitable for wall and ceiling mounting; retracts automatically by simply pulling on hose; with 8m PU air hose; outer diameter 13mm ; inner diameter 8mm . Stock-no. 090 105 4550

Accessory kits

L Accessory Kit LPZ 7-S comprising: blow gun, tyre inflator gauge, tyre valve adaptor, ball valve needle, paint spray gun, spray gun, self-storing coil air hose. Stock-no.0901003858

  • Accessory Kit LPZ 7-P (not illustr.) comprising: blow gun, tyre inflator gauge, tyre valve adaptor, ball valve needle, paint spray gun, spray gun, 10m braided air hose. Stock-no. 090 100 3890

  • Accessory Kit LPZ 6-P (not illustr.) comprising: blow gun, tyre inflator gauge, tyre valve adaptor, ball valve needle, paint spray gun, 5m braided air hose.
    Stock-no. 090 104 4487

  • Accessory Kit LPZ 4 (not illustrr.) comprising blow gun, tyre inflator gauge, paint spray gun, self-storing coil air hose. Stock-no.0901013845
  • Accessory Kit LPZ 2 (not illustrated) comprising change handle with blow gun, tyre inflator gauge, paint spray gun, self-storing coil air hose. Stock-no. 090 105 5971

7. Trouble shooting

Danger! Prior to all servicing:

  • Switch Off.
  • Unplug.
  • Wait until the device has come to a complete stop.
  • Ensure the device and all air tools and accessories connected to it are relieved from pressure.
  • Let the device and all air tools and accessories used cool off.

After all servicing:

  • Check to see that all safety devices are operational.
  • Make sure that no tools or other parts remain on or in the device.

Compressor does not run:

No mains voltage.
- Check cables, plug, outlet and mains fuse.
- Mains voltage too low.
- Use only extension cables with sufficient lead cross section (see "Technical specifications"). Avoid using extension cable when device is cold.
- Compressor was stopped by unplugging.
- Switch compressor OFF at the On/Off switch, then ON again.
- Motor protection tripped, e.g. by insufficient cooling (cooling fins covered).
- Switch compressor OFF at the On/Off switch; remove cause for overheating; let cool off for approx. 10 minutes; reset the motor protection switch; switch compressor ON again at the On/Off switch.

Compressor runs but does not build up sufficient pressure.

  • Condensate drain of pressure vessel leaky.

  • Check gasket of drain cock(s); replace if necessary.

  • Tighten drain cock(s) fingertight.

  • Check valve leaky.

  • Have check valve serviced by qualified service centre.

Air tool is not supplied with sufficient pressure.

  • Pressure regulator not opened wide enough.
  • Open pressure regulator more.

  • Hose connection between compressor and air tool leaky.

  • Check air hoses, replace defective parts if necessary.

8. Repairs

Danger! Repairs

Repairs to power tools must be carried out by qualified electricians only!

Electric tools in need of repair can be send to the service centre in your country. See spare parts list for address.

Please attach a description of the fault to the power tool.

9. Environmental protection

The machine's packaging can be 100% recycled.

Worn out devices and accessories contain considerable amounts of valuable raw and plastic materials, which can be recycled.

These instructions are printed on chlorine-free bleached paper.

10. Technical specifications

Suction capacity l/min 290
Free air delivery (volume flow rate) l/min 165
Filling rate l/min 195
Working pressure (compression end pressure) bar 10
Pressure vessel volume l 50
No. of air outlets 2
Compressor pump model B 2800
No. of cylinders2
Speed (compressor pump)min-11300
Motor capacitykW2.0
Supply voltage (50 Hz)V230
Rated currentA9.0
Fuse protection min.A16 (time-lag)
Degree of protectionIP 44
Maximum overall length when using extension cables with:
-3 x 1.5 mm² lead cross-sectionm30
-3 x 2.5 mm² lead cross-sectionm50
Oil grade10 W 40
Oil quantity for oil changeI0.21
Dimensions: length x width x heightcm88 x 49 x 77
Weightkg49
Sound pressure level LPA at 4 m maximumdB (A)71 ± 3
Sound power level LWAdB (A)91 ± 3

4.3 Producer trykluft

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Product information

Brand : METABO

Model : MEGA 350 D

Category : Compressor