H 60KA - Drill HITACHI - Free user manual and instructions

USER MANUAL H 60KA HITACHI

WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

• a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. PRECAUTION Keep children and infirm persons away. When not in use, tools should be stored out of reach of children and infirm persons. 01Eng_H60KA_WE 08/12/11, 09:2645 English STANDARD ACCESSORIES (1) Case p. 1
• (2) Bull Point p. 1
• (3) Side Handle p. 1
• (4) Dust cover Standard accessories are subject to change without notice. OPTIONAL ACCESSORIES (sold separately) 䡬 Demolishing (1) Bull Point Overall Length: 300, 380, 450 mm 䡬 Asphalt Cutting (1) Cutter Overall Length: 400 mm Width: 50, 75 mm 䡬 Groove digging and edging (1) Cold chisel Overall Length: 300, 380, 450 mm 䡬 Hammer Grease A 500g (in a can) 70g (in a tube) 30g (in a tube) Optional accessories are subject to change without notice. APPLICATIONS Demolishing concrete, chiseling concrete, grooving, bar cutting, and driving piles. Application examples: Installation of piping and wiring, sanitary facility installation, machinery installation, water supply and drainage work, interior jobs, harbor facilities and other civil engineering work. p. 1

Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate.

Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

4. How to install dust cover (Fig. 1)

Allways install the dust cover on the tool. Insert the dust cover until it lies flush in the groove.

CAUTION To prevent accidents, make sure to turn the switch off and disconnect the plug from the receptacle. NOTE: When using tools such as bull points, cutters, etc., make sure to use the genuine parts designated by our company. (1) Clean, then smear the tool shank with the grease provided. (2) Slide the stop lever in the direction of arrow A and rotate it 180°. Turn the notch of the tool shank downward and insert it fully into the hexagonal hole of the front cover. (Fig. 1) SPECIFICATIONS Voltage (by areas)* (110V, 230V, 240V) Power Input 1300W* Full-load Impact Rate 1600min

Weight (without cord, side handle) 11.0 kg *Be sure to check the nameplate on product as it is subject to change by areas.

Exposure to noise can cause hearing loss.

2. Use auxiliary handles supplied with the tool.

Loss of control can cause personal injury.

3. Do not touch the bit during or immediately after

operation. The bit becomes very hot during operation and could cause serious burns.

4. Before starting to break, chip or drill into a wall,

floor or ceiling, thoroughly confirm that such items as electric cables or conduits are not buried inside. 01Eng_H60KA_WE 08/12/11, 09:2656 English (3) Turn the stop lever and align the front cover mark with the stop lever mark to secure. NOTE: Remove in the reverse order to installation.

6. Move the side handle

The side handle can be fixed at any desired position; 360 degrees, and can also be fixed at any position in the back-and-forth direction. (1) Loosen the handle by turning the grip in the direction of A as shown in Fig. 2. (2) Adjust it to a position where vertical (up-and-down) operation can be facilitated as illustrated in Fig. 3, Fig. 4, and Fig. 5. (3) Turn the grip in the direction of B and fix the handle.

1. After placing the tip of the tool on concrete surface,

switch ON. The switch can be turned ON if the trigger is pulled and OFF when it is released. If the stopper is pressed while the trigger for the switch is pulled, even if your finger is released from the trigger, the switch remains ON - convenient for continuous operation. To turn the switch OFF, pull the trigger again, and then the stopper comes off.

2. By utilizing the empty weight of the machine and

by firmly holding the demolition hammer by both hands, you can effectively control the subsequent recoil motion. Proceed at a moderate work-rate, the use of too much pushing force will impair efficiency. GREASE REPLACEMENT This machine is of fully oil sealed construction to protect against dust incursion and to prevent lubricant leakage. This machine can be used without grease replenishment for an extended period of time. However, perform the grease replacement to extend the service life. Replace the grease as described below.

1. Grease Replacement Period

You should look at the grease when you change the carbon brush. (See item 4 in the section MAINTENANCE AND INSPECTION.) Ask for grease replacement at the nearest authorized Hitachi Service Center. In the case that you are forced to change the grease by yourself, please follow the following points.

2. How to replace grease

CAUTION: Before replacing the grease, turn the power off and pull out the plug from the receptacle. (1) Disassemble the crank cover and thoroughly wipe off the old grease inside. (Fig. 7) (2) Supply 60g (the standard volume to cover the connecting rod) of Hitachi Electric Hammer Grease A in the crank case. (3) After replacing the grease, reassemble the crank cover securely. At this time, do not damage or lose the oil seal. NOTE: The Hitachi Electric Hammer Grease A is of the low viscosity type. When the grease is consumed, purchase from the authorized Hitachi Service Center.

MAINTENANCE AND INSPECTION

CAUTION Be sure to switch power OFF and disconnect the plug from the receptacle to avoid serious trouble.

1. Inspecting the tool

Since use of a dull tool will degrade efficiency and cause possible motor malfunction, sharpen or replace the tool as soon as abrasion is noted.

2. Inspecting the mounting screws:

Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

3. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Inspecting the carbon brushes (Fig. 8)

The Motor employs carbon brushes which are consumable parts. When they become worn to or near the “wear limit”, it could result in motor trouble. When an auto-stop carbon brush is equipped, the motor will stop automatically. At that time, replace both carbon brushes with new ones which have the same carbon brush Number shown in the figure. In addition, always keep carbon brushes clean and ensure that they slide freely within the brush holders.

5. Replacing carbon brushes:

Loosen the set screw and remove the tail cover. Remove the brush caps and carbon brushes. After replacing the carbon brushes, do not forget to tighten the brush caps properly and install the tail cover.

6. Service parts list

A: Item No. B: Code No. C: No. Used D: Remarks CAUTION Repair, modification and inspection of Hitachi Power Tools must be carried out by an Hitachi Authorized Service Center. This Parts List will be helpful if presented with the tool to the Hitachi Authorized Service Center when requesting repair or other maintenance. In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. MODIFICATIONS Hitachi Power Tools are constantly being improved and modified to incorporate the latest technological advancements. Accordingly, some parts (i.e. code numbers and/or design) may be changed without prior notice. 01Eng_H60KA_WE 08/12/11, 09:2667 English GUARANTEE We guarantee Hitachi Power Tools in accordance with statutory/country specific regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the Power Tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a Hitachi Authorized Service Center. NOTE Due to HITACHI’s continuing program of research and development, the specifications herein are subject to change without prior notice. IMPORTANT Correct connection of the plug The wires of the main lead are coloured in accordance with the following code: Blue: — Neutral Brown: — Live As the colours of the wires in the main lead of this tool may not correspond with the coloured markings identifying the terminals in your plug proceed as follows: The wire coloured blue must be connected to the terminal marked with the letter N or coloured black. The wire coloured brown must be connected to the terminal marked with the letter L or coloured red. Neither core must be connected to the each terminal. NOTE This requirement is provided according to BRITISH STANDARD 2769: 1984. Therefore, the letter code and colour code may not be applicable to other markets except The United Kingdom. Information concerning vibration The measured values were determined according to EN60745. The typical weighted root mean square acceleration value: 12.0 m/s

5. Instalar as ferramentas

K. Kato Board Director English

EC DECLARATION OF CONFORMITY