BOP 102 - Drill Fein - Free user manual and instructions

USER MANUAL BOP 102 Fein

Translation of the Original Instructions. Symbols, abbreviations and terms used. Symbol, character Explanation Do not touch the rotating parts of the power tool. Observe the instructions in the text or graphic opposite! Observe the information in the adjacent text! General prohibition sign. This action is prohibited. Make sure to read the enclosed documents such as the Instruction Manual and the General Safety Instructions. Before commencing this work step, pull the mains plug out of the socket. Otherwise there will be danger of injury if the power tool should start unintentionally. Use eye protection during operation. Use ear protection during operation. Gripping surface Additional information. Confirms the conformity of the power tool with the directives of the European Community. Confirms the conformity of the power tool with the directives of Great Britain (England, Wales, Scotland). This sign indicates a possible dangerous situation that could cause severe or fatal injury. This sign warns of a possible dangerous situation that could cause injury. Worn out power tools and other electrotechnical and electrical products should be sorted separately for environmental-friendly recycling. Switching on Switching off Locked Not locked Rotation direction of drive motor clockwise Rotation direction of drive motor counterclockwise Product with double or reinforced insulation 1st gear/2nd gear Low speed High speed ** may contain numbers and letters (Ax – Zx) Marking for internal purposes WARNING CAUTION15

For your safety. Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury. Save all warnings and instructions for future reference. Do not use this power tool before you have thoroughly read and completely understood this Instruction Manual and the enclosed “General Safety Instructions” (document number 3 41 30 465 06 0). The documents mentioned should be kept for later use and enclosed with the power tool, should it be passed on or sold. Please also observe the relevant national industrial safety regulations. Intended use of the power tool: hand-held drill for drilling in metal, wood, plastic, ceramics, and for tapping in weather-protected envi- ronments using the application tools and accessories recommended by FEIN. The hand-held drill is not intended for working carbon fibre reinforced plastics. This power tool is also suitable for use with AC gener- ators with sufficient power output that correspond to the Standard ISO 8528, design type G2. This Standard is particularly not complied with when the so-called dis- tortion factor exceeds 10 %. When in doubt, please refer to the generator instruction/specification guide. Safety warnings for drills. Safety instructions for all operations. Use the additional handle (s). Loss of control can lead to injury. Character Unit of measure- ment, international Unit of measure- ment, national Explanation

WWOutput U VVRated voltage f Hz Hz Frequency

, rpm, r/min rpm No-load speed

, rpm, r/min rpm Speed, full load M... mm mm Size of metric thread Ø mm mm Diameter of a round part mm mm Max. capacity in steel with up to 400 N/mm

high speed steel (twist drill bit) mm mm Max. capacity in aluminium with up to 300 N/mm

– High speed steel (twist drill bit) mm mm Max. drilling diameter in wood (twist drill bit) mm mm Tap mm mm d1 = Clamping range of drill chuck d2 = Thread size of shaft (WBP 10 (**): Taper ISO 239 on drilling shaft) d3 = Collar diameter kg kg Weight according to EPTA-Procedure 01

dB dB Sound pressure level

pCpeak dB dB Peak sound pressure level K... Uncertainty m/s

Vibrational emission value according to EN 62841 (vector sum of three directions) h,D m/s

Basic and derived units of measurement from the international system of units SI.

Hold the power tool by the insulated gripping surfaces when performing operations where the application tool could contact hidden wiring or its own power supply cable. Contact with a “live” wire will also make exposed metal parts of the tool “live” and shock the operator. Safety instructions when using long drill bits. Never operate at higher speed than the maximum speed rating of the drill bit. At higher speeds, the bit is likely to bend if allowed to rotate freely without contacting the workpiece, resulting in personal injury. Always start drilling at low speed and with the bit tip in contact with the workpiece. At higher speeds, the bit is likely to bend if allowed to rotate freely without con- tacting the workpiece, resulting in personal injury. Apply pressure only in direct line with the bit and do not apply excessive pressure. Bits can bend causing break- age or loss of control, resulting in personal injury. Special safety instructions. Beware of any concealed electric cables, gas or water conduits. Check the working area before commencing work, e. g. with a metal detector. Secure the work piece firmly. A work piece that is gripped tightly in a clamping device or vice, is more secure than if held by hand. Hold the power tool firmly. High reaction torque can briefly occur. Do not direct the power tool against yourself, other per- sons or animals. Danger of injury from sharp or hot application tools. Do not rivet or screw any name-plates or signs onto the power tool. If the insulation is damaged, protection against an electric shock will be ineffective. Adhesive labels are recommended. Do not use accessories which are not specifically designed and recommended by the power tool manu- facturer. Safe operation is not ensured merely because an accessory fits your power tool. Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. Where appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stop- ping small abrasive or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations. The dust mask or res- pirator must be capable of filtrating particles generated by your operation. Prolonged exposure to high inten- sity noise may cause hearing loss. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. When working overhead, beware of falling objects, such as chips. To prevent injuries, always keep your hands, clothing, etc. away from rotating swarf. The swarf can cause inju- ries. Do not attempt to remove the cutting tool if it still turns. This can lead to serious injuries. Clean the ventilation openings on the power tool at reg- ular intervals using non-metal tools. The blower of the motor draws dust into the housing. An excessive accu- mulation of metallic dust can cause an electrical hazard. Do not work with materials containing magnesium. Danger of fire. Do not work with CFRP (carbon-fiber-reinforced poly- mer) and materials containing asbestos. These materi- als are considered carcinogenic. Before putting into operation, check the mains connec- tion and the mains plug for damage. Recommendation: The tool should always be supplied with power via a residual current device (RCD) with a rated current of 30 mA or less. Hand/arm vibrations The vibration emission level given in this information sheet has been measured in accordance with a stand- ardised test given in EN 62841 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure. The declared vibration emission level represents the main applications of the tool. However, if the tool is used for different applications, with different accesso- ries or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period. An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the expo- sure level over the total working period. Identify additional safety measures to protect the oper- ator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organi- sation of work patterns. Handling hazardous dusts For work procedures with this power tool where material is removed, dusts develop that can be hazard- ous to one’s health. Contact with or inhaling some dust types, e. g. asbestos and asbestos-containing materials, lead-containing coat- ings, metal, some wood types, minerals, silicate parti- cles from materials containing stone, paint solvents, wood preservatives, antifouling paints for vessels, can trigger allergic reactions to the operator or bystanders and/or lead to respiratory infections, cancer, birth defects or other reproductive harm. The risk from inhaling dusts depends on the exposition. Use dust extraction matched appropriately for the developing dust, as well as personal protective equipment and pro- vide for good ventilation of the workplace. Leave the processing of asbestos-containing materials to special- ists.17

Wood and light-metal dust, hot mixtures of grinding dust and chemical materials can self-ignite under unfa- vourable conditions or cause an explosion. Avoid sparking in the direction of the dust collector as well as overheating of the power tool and the materials being sanded, empty the dust collector/container in time, observe the material manufacturer’s working instruc- tions, as well as the relevant regulations in your country for the materials being worked. Operating Instructions. Change the gear setting or the rotation direction only after the motor has come to a complete stop. For stationary use in a drill stand, remove the switched off power tool from the drill stand every 50 operating hours while at normal running temperature. Then, turn the machine around by 180° to achieve uniform lubri- cation. WBP10 (**): Degrease the output spindle and the inside cone of the drill chuck before mounting. Remove chippings after each drilling process. Chips are sharp and hot! Observe the manufacturer’s instructions on coolant. Repair and customer service. When working metal under extreme oper- ating conditions, it is possible for conductive dust to settle in the interior of the power tool. The total insulation of the power tool can be impaired. Blow out the interior of the power tool via the ventilation slots frequently with dry and oil-free compressed air, and connect a residual current device (RCD) on the line side. Products that have come into contact with asbestos may not be sent in for repair. Dispose of products con- taminated with asbestos according to the applicable country-specific regulations for such disposal. Renew stickers and warning indications on the power tool when aged and worn. When the machine's power supply cord is damaged, it must be replaced by the manufacturer or their repre- sentative. The current spares parts list for this power tool can be found on our website at www.fein.com. Use only original spare parts. If required, you can change the following parts your- self: Drill chuck, auxiliary handle, application tools Warranty and liability. The warranty for the product is valid in accordance with the legal regulations in the country where it is mar- keted. In addition, FEIN also provides a guarantee in accordance with the FEIN manufacturer’s warranty dec- laration. The delivery scope of your power tool may include only a part of the accessories described or shown in this Instruction Manual. Declaration of conformity. This CE declaration is only valid for European Union and EFTA (European Free Trade Association) countries and only for products intended for the EU- or EFTA market. After placing the product on the EU market the UKCA mark loses its mark validity. The UKCA declaration is only valid for the Great Britain market (England, Wales and Scotland) and only for products intended for the Great Britain market. After placing the product on the Great Britain market the CE mark loses its mark validity. FEIN declares itself solely responsible for this product conforming with the relevant provisions given on the last page of this Instruction Manual. Technical documents at: C. & E. Fein GmbH, D-73529 Schwäbisch Gmünd Environmental protection, disposal. Packaging, worn out power tools and accessories should be sorted for environmental-friendly recycling. CAUTION18

Director of Quality Director of Product Management Development