Caracoup - Slicer CARAT - Free user manual and instructions

Frequently Asked Questions - Caracoup CARAT

USER MANUAL Caracoup CARAT

CERAMIQUE, MONOCUISSON, TERRE CUITE

ET MARBRE (ep. maxi 20 mm)

BUK2650000 BUK2900000

Power absorbed: 1000W

Admissible working conditions:

INTERMITTENT - S3-SERVICE

30 sec. under load running

30 sec. repose

Rotation speed: 2800 min

-1

Capacitor: 18 F

IP Degree: 44

Thermal Circuit Breaker: 170^

Tool:

CONTINUOUS CROWN DIAMOND BLADE

WET CUTTING

Diameter: 0200mm

Centre hole: 25,4 mm

Max. cutting depth:

40 mm - cut 90^ / 40 mm cut 45^

Water recirculation pump: P0 230V 50/60Hz

Recommended use:

CERAMIC, SINGLE-FIRED CERAMIC, COTTO

AND MARBLE (max. thickness 20 mm.)

BUK2650000 BUK2900000

Weight: 34 Kg 39 Kg

Max. cut length: 600 mm 900 mm

Tank capacity: 25 L 35 L

1. Use

CAUTION!

Before using the machine read the safety instruction chapter carefully.

All machines have been thoroughly tested and checked before leaving our factory.

Carat Centrale B.V. works for a continuous development of the machines the company manufactures, therefore the company reserves the right to modify its models. No rights can be therefore claimed as far as data and pictures of this manual are concerned.

The CARACOUP diamond blade cutting machine is suitable for cutting any type of ceramic material. It can also be used to carry out 90^ as well as 45^ cuts (jolly). The cutting depth and inclination can both be adjusted.

2. Precautions

The manufacturer declines any liability for the use of any CARACOUP tile cutter with tools other than the original ones and for the cutting of materials not indicated in the paragraph "RECOMMENDED USE".
- The CARACOUP is designed to work exclusively according to the ADMISSIBLE WORKING CONDITIONS indicated in the paragraph: "TECHNICAL DATA".
- During the cutting phase it is therefore recommended to interrupt the working cycle as indicated.
- The CARACOUP was not designed to work under continuous load.

CAUTION！

Keep in mind the following tips:

• Let the motor slide slowly. Avoid any disk blocking.
• Make sure that the piece to be cut is duly leaned against the tile stopper.
• Before any cutting operation make sure that the adjustment knobs for cutting inclination are tightened.
  After some cutting sharpen the disk with a hone.

WARNING!

During cutting operations dangerous splinters may come off.

To reduce risk of eye injury from splinters always wear proper protective goggles.

The continuative use of the machine for 8-hour-shifts causes an exposure to noise levels above 85 dB(A); it is therefore necessary to use proper ear defenders in order to reduce any risk of ear injury according to the Italian decree D.L. 277/91.

3. Installation

Remove the machine from the packaging with the aid of the side carrying handles. To set up the machine for work proceed as follows:

1) Remove the leg lock pin and raise the rear side (pump side) of the machine with the handle until the leg is fully extended (See picture 1).

2) Raise the leg by sliding it inside the slot.

3) Repeat the operation for the front side of the machine (See picture 2).
4) Insert the tube-holder rod in its seat (See picture 3).

Should it be necessary to disassemble the machine carry out the above operations in reverse order.

4. Transport

The CARACOUP machine is easy to carry by using the specially provided side handles. Before carrying the machine make sure that:

• the motor slide is locked in place with the two cutting adjustment knobs on the slide rail;
• the motor slide is completely lowered and locked with the locking lever;
• the machine is in the 45^ (jolly) position and that the inclination adjustment knobs are properly tightened;
  the tube-holder rod is out of its housing:
  the feet are closed and the leg lock pin inserted.

5. Connecting to power supply

The machine must be connected to the mains by means of a residual current circuit breaker (RCCB) or a II class isolation transformer with the following specifications:

RCCB: In 6 A Id 30 mA

Transformer: 230 V 50 Hz 1500 W

Continuous duty

IMPORTANT: Check the RCCB periodically to ensure that it is working efficiently. Carry out the test by pressing the push-button on the front panel of the same.

In any case, before plugging the machine in at the socket always make sure that mains voltage is the same as the one indicated on the machine identification plate.

6. Checking before use

CAUTION!

THE CARACOUP MACHINE IS PLANNED FOR WORKING WITH WATER.

Before any cutting operation, make sure that the water level inside the basin is the same as the one shown in picture 5.

CAUTION！

ADJUSTMENT OF COOLING WATER

Through an on-off valve placed on the disk protection it is possible to adjust the water flow according to the type of material to be cut. An innovative cooling system makes it possible and allows the disk to be always wet.

7. Cutting at 90^

CAUTION!

Thanks to the great versatility of the CARACOUP machine it is possible to carry out different types of cutting.

Take the disk to the 0^ position with the inclination adjustment knobs (See picture 7).

Position the piece which needs cutting on the working table and make sure that it is properly leaned against the tile-stopper. If necessary, a bearing square can be of help.

CAUTION！

THE MILLIMETRE RULER PLACED ON THE WORKING TABLE HELPS ONLY WITH THE CARRYING OUT OF LINEAR CUTTING.

In order to carry out any diagonal cutting lean the tile against the square the way it is shown in picture 7 and go on with the cutting operation.

8. Cutting a surface at 45^ (jolly)

CAUTION！

Take the cutting disk to the 45^ position with the inclination adjustment knobs (See picture 7).

Lock the motor carriage at the max. cutting depth with the locking lever. Picture 8 shows the proper way the machine should be used.

With the CARACOUP machine it is also possible to set out:

a- the cutting length with the cutting adjustment knobs (See picture 6);

b- the cutting depth with the locking lever (See picture 8);
c- the straight cut measurement with the tile bearing square as well as the ruler placed on the working table (See picture 6);
d- the cutting adjustment with the specially provided indicator and ruler placed on the slide rail.

In order to carry out special working it is possible to set out any cutting inclination ranging from 0^ to 45^ as marked on the machine side (See picture 9).

CAUTION！

BEFORE ANY CUTTING MAKE SURE THAT THE TILE TO BE CUT IS PROPERLY LEANED AGAINST THE TILE-STOPPER.

9. Maintenance

CAUTION！

DISASSEMBLY OF THE DIAMOND BLADE

Loosen the two nuts on the blade guard and remove it. Remove the blade fixing nut with a 19 mm wrench and a 5 mm Allen key.

CAUTION！

THE BLADE FIXING NUT HAS A LEFT-HAND THREAD.

After dismantling the blade, clean the blade flanges carefully and check them for wear.

Grease any surface with fine oil and go on with the assembly of a new blade. Check for correct direction of rotation as clearly indicated on the tool.

CAUTION！

MOTOR CARRIAGE ADJUSTMENT

The motor carriage is provided with a register for the vertical play adjustment. If any excessive play of the motor carriage should take place, act as follows:

1) Loosen the register fixing nut with a 10mm wrench;
2) Screw down the dowel with a 4 mm Allen key until the play is eliminated;
3) Lock the register again with the fixing nut.

CLEANING

It is extremely easy to clean the CARACOUP machine by loosening the side knobs and dismantling the working table. Through the side tap remove any working residual.

When necessary clean the sprayer as shown in pictures 13 and 14.

10. Disposal

When parts wear out or when the machine is finally scrapped, waste disposal must be carried out in compliance with the laws in force.

Electric Motor

Aluminium	AL
Steel	AC
Copper	CU
Polyamide	PA

Main Body

Steel	AC
Polyamide	PA

Submersed pump

Polyamide PA

Steel AC

Aluminium AL

Copper CU

Epoxy Resin

The European Directive 2002/96/CE arranges that in the event of scrapping of electrical equipment, they must not be disposed of city solid refusals but collected

separately, in order to optimize the level of recovery and recycling of the materials and above all in order to prevent damages to health and environment.

To comply with European Directive 2002/96/CE, all electrical equipments must be marked with crossed basket symbol.

The packing of the machine will be disposed of in accordance with the methods laid down by current legislation.

For further information concerning disposal of electrical equipment, please refer to public administration service.

11. Troubleshooting

HAV YOUR TOOL REPAIRED BY A QUALIFIED PERSON

This electric tool complies with the relevant safety rules. Repairs should only be carried out by qualified persons using original spare parts, otherwise this may result in considerable danger to the user.

Fault	Cause	Remedy
The machine does not work.	The power supply cable is damaged or not properly connected.	Press the plug firmly into the power socket. Check the power supply cable.
	No voltage in the socket.	Have the socket checked.
	Control switch is damaged.	Consult local dealer for replacement.
If lubrication does not arrive at the disk with the pump running.	The sprayer unit is clogged.	Dismantle the sprayer assembled inside the disk cover and remove any possible residuals.
Motor gives off unpleasant odour.	Water may have seeped through inside the motor	Unplug the power supply cable and consult local dealer.
	Capacitor is damaged.	Unplug the power supply cable and consult local dealer.
Machine is difficult to start.	Motor bearings are damaged.	Unplug the power supply cable and consult local dealer.
The machine is cutting out of square.	The tile supports are not at right angles with the cutting disc.	Using a square, adjust the tile supports to 90° in relation to the cutting line of the disc.
	The disc is not suitable for the type of material to be cut.	Replace the disc with a more suitable one.

Technische Daten

Please read and save following instructions.

Sicherheitshinweise

Warning! When using electric tools, following safety precautions should always be followed to reduce the risk of fire, electric shock and personal injuries. Read and follow all these instructions before attempting to operate this product and save them with care!

SAVE THESE INSTRUCTIONS WITH CARE.

Keep your work area perfectly clean

• Cluttered areas invite injuries.

Consider work area environment

• Don't expose tools to rain.
• Don't use tools in damp or wet locations. Keep work area well lit.
• Don't use tools in presence of flammable liquids or gases.

Guard against electric shocks

• Prevent body contact with grounded surfaces.

Keep children away!

• Do not let third parties contact tool or extension cord. All visitors should be kept away from work area.

Store your tools in a save place

• When not in use, tools should be stored in dry and save places, out of the reach of children.

Don't force tool

• It will function better and in a safer way at the rate for which it was intended.

Use the right tool

• Don't use low duty tools or accessories to do the job of a heavy-duty tools. Don't use tools for purposes not intended.

Dress properly

Rubber gloves and non-skid footwear are recommended when working outdoors. Wear protective hair covering to contain long hair. Use safety glasses.

• Use a mask if working operations are dusty.

Don't abuse cord

• Never carry tool by cord or yank it to disconnect it from socket.
• Keep cord from heat, oil and sharp edges.
  Avoid unsteady positions
• Be sure to work in a safe and balanced position.
  Maintain tools with care
• Keep tools sharp and clean for better and safer performance.
• Follow all maintenance advice and instructions to replace accessories subject to wear. Inspect tool cords periodically and, if damaged, have them repaired by an authorised expert. Check extension

cords periodically and replace them if damaged. Keep handles dry, clean and free from oil and grease.

Disconnect tools

• When not in use, before servicing, and when changing accessories subject to wear.

Remove service keys from tool

• Form the habit of checking to see that keys and adjusting wrenches are removed from tool before turning it on.

Avoid unintentional starting

• Be sure that the switch is off when plugging in the tool.

Extension cords for outdoor works

• When tool is used outdoors, use only extension cords intended for this particular use and so marked.

Stay alert

• Watch what you are doing. Use common sense. Do not operate tool when you are inattentive.

Check tool for damaged parts

• Before further use of the tool, check it and the safety devices for damages and be sure that they operate properly. Check for functioning and binding of moving parts, breakage of parts, correct mounting, and any other conditions that may affect the correct operation of the tool.
• Damaged safety devices or other parts should be properly repaired or replaced by an authorised Service Centre unless otherwise indicated elsewhere in this instruction manual.
• Have defective switches replaced by an authorised Service Centre.
• Do not use tool if its switch cannot be turned on or off.

Warning

• For your personal safety use only accessories recommended in this instruction manual or in the relevant catalogues The use of any other accessory or attachment other than those recommended in this instruction manual or in the relevant catalogue may present a risk of personal injury.

Have tools repaired by qualified personnel

• This electric appliance is in accordance with the safety rules in force. Only qualified experts may carry out repairing of electric appliances otherwise it may cause considerable danger for the user.

SICHERHEITSHINWEISE

• No permitted to be placed on the surface of any building.
• No permitted to be used for personal or business purposes.
• No permitted to be used for commercial purposes.