Chipper 790 G - Mechanical chipper GARLAND - Free user manual and instructions

Frequently Asked Questions - Chipper 790 G GARLAND

USER MANUAL Chipper 790 G GARLAND

ATTENTION! Read the user manual before using the machine.

Keep bystander away.

eurytefaS 12

Operation safely 23

Assembly instructions 23

Before starting engine 25

Operating instructions 26

ecnanethMa 92

egarotS 13

Environmental protection 31

Trouble shooting the engine 32

snoitac fipS 33

ytnaw 43

Declaration of conformity 35

DANGER! Rotating blades keep hands and feet out of openings while machine is running.

Wear eye and ear protection.

Wear gloves to protect your hands.

Check that there are not fuel leaks. Stop the engine before refill.

Do not touch a hot silencer or cylinder. You may get burned. These parts get extremely hot from operation. When turned off they remain hot for a short time.

Petrol engines emit carbon monoxide. DO NOT run in enclosed area.

Petrol is inflammable. Allow engine to cool for at least 2 minutes before refuelling.

Thank you for purchasing this product. We hope that during its operation is satisfied and comfortable. This Shredder is designed for shredding wood waste from the garden. Not intended for professional use.

IMPORTANT! Please read these instructions before starting the machine. Keep this manual for future reference.

Wear safety boots to protect you feet.

Check the engine oil level before start.

Capacity: 0.6 litres

Multigrade oil: 20W-40

GENERAL IDENTIFICATION

1. Hopper
2. Hopper handle
3. On/Off switch
4. Nozzle
   5.Wheel

5. Leg

6. Discharge chute

7. Starter Handle
8. Exhaust
9. Air filter
10. Fuel tank
11. Plastic cover

WARNING LABELS

The exhaust gas is poisonous. A good ventilation of the work area must be guaranteed

When the engine is running,do not open the guard. Stop the engine when changing the cutting blade.

Don't put your hand into the machine.

SAFETY RULES

Read all this instructions and warnings before start.

This rules should be followed always to reduce the risk of serious personal injury and/or arson. Become familiar with the owner's manual before attempting to operate this equipment. Keep this manual to consult in the future.

WARNING!

WHILE BLADES ARE TURNING, BE EXTREMELY CAREFUL.

• Do not allow hands or any other part of the body or clothing inside the feeding chamber, discharge chute, or near any moving part.
• Keep your face and body away from the hopper.
• Always stand clear of the discharge zone when operating this machine.
• Be extremely careful that pieces of metal, rocks, bottles, cans or other foreign objects are not included.
• Do not allow children to operate this equipment.
• Do not operate the machine under the influence of alcohol, drugs or medicines.
• Do not mount or remove parts of the machine while in operation.
• Keep kids, pets or unauthorised staff 10m away at least.
• Do not run engine powered machines in an enclosed area since the exhaust from an engine contains carbon monoxide, which is colourless, odourless and tasteless; Carbon monoxide can be extremely dangerous in enclosed areas.
• Avoid wearing clothing that is loose ftting or that has hanging cords or ties.
• Do not operate the machine on a paved or gravel surface where ejected material could cause injury.

• Wear ear protection and safety glasses at all times while operating the machine.
  Before starting the machine, check that all screws, nuts, bolts, and other fasteners are properly secured and that guards and screens are in place. Replace damaged or unreadable labels.

• Only operate the machine in an open space and on a firm, level surface.

• Only operate the machine with dry weather and, never outside while it is raining.
• Never use the machine if the security system is damaged or not working well.
• Do not let the machine unattended and turn off the engine while you are not operating with it.
• If the cutting mechanism strikes any foreign objects or if the machine should start making any unusual noise or vibration, shut off the power source and allow the machine to stop. Disconnect the spark plug wire from the spark plug (electric unit disconnect from supply).
• Do not let using the machine to anybody who has never read the user manual or not has been familiarised with it.
• Operate with the machine while there is a good lightning conditions.
• If the machine starts vibrating in a different way as usual, shut of the engine and verify the cause - immediately. Vibration means another issues.
• Have any damaged parts replaced or repaired with parts having equivalent specifications.
• This machine is not allowed to be used by people (children) with physical, mental or sensorial handicapped. Or if they do not have any knowledge or experience.
• Use extra care in handling fuels. They are flammable and the vapours are explosive.
• Use only an approved container.
• Never remove the fuel cap or add fuel with the power source running. Allow engine and exhaust components to cool before refuelling.
• Never refuel machine indoors.

• Do not smoke.

• Store the machine or fuel container inside where there is an open fl ame, such as a water heater, far from fl ammable things.

• If fuel is spilled, do not attempt to start the power source, but move the machine away from the area of spillage before starting.
• Always replace and securely tighten the fuel cap after refuelling.
• If the fuel tank is drained, this should be done outdoors.
• Never use your hands or metallic tools to push the remains inside the hopper.
• Do not touch the muffler or the exhaust because they can have very high temperatures and you can burn yourself.
• Do not leave any remainder on the discharge chute, they can blockage the machine.
• Before start operating, check the wind direction to not work face to the gases.
• Keep proper balance and footing at all times.
• Only operate the machine in open space (e.g. not close to a wall or a fixed object) and on a fi rm, level surface.
• Do not operate the machine on a paved or gravel surface where ejected material could cause injury.

OPERATION SAFELY

• Before starting the machine, look into the feeding chamber to make certain that it is empty.
• Keep your face and body away from the hopper.
• Do not allow hands or any other part of the body or clothing inside the feeding chamber, discharge chute, or near any moving part.
• Keep a proper balance and footing at any time. Do not overreach. Never stand at a higher level than the base of the machine when feeding material into it.
• Be extremely careful that pieces of metal, rocks, bottles, cans or other foreign objects are not included. If the cutting mechanism strikes any foreign objects or if the machine should start making any unusual noise or vibration, shut off the power source and allow the machine to stop. Disconnect the spark plug wire from the spark plug (electric unit disconnect from supply).
• Inspect for damage. Check for and tighten any loose parts. Have any damaged parts replaced or repaired with parts having equivalent specifications.
• Do not allow processed material to build up in the discharge zone; this may prevent proper discharge and can result in kickback of material through the feed intake opening. If the machine becomes clogged, shut-off the power source and disconnect the spark plug wire (electric unit disconnect for supply) before clearing debris. Keep the power source clear of debris and other accumulations to prevent damage to the power source or possible fire. Remember that operating the starting mechanism on engine powered machines will still cause the cutting means to move. Keep all guards and defl ectors in place and in good working condition.
• Do not tamper with the power source governor settings; the governor controls the safe maximum operating speed and protects the power source and all moving parts from damage caused by

over-speed. Seek an authorised Garland service if a problem exists.

• Do not transport this machine while the power source is running. Shut off the power source and disconnect the spark plug lead (electric unit disconnect from supply) whenever you leave the work area. Do not tilt the machine while the power source is running.

ASSEMBLY INSTRUCTIONS

Unpacking the components. If something is missing, please contact your sales shop. The assembly has to be done in a clean, tidy and balanced area. You will need help to do it properly.

1. Wheel installation.

Lift the machine a little, and reeve the wheel with the wheel shaft. Fix the nuts in a safety way.

1. Discharge chute installation.

Remove the shaft and lower the defll ector.

Place the base with the recess forward and enter the fi rst hole through the shaft, the baffle holding the base and tighten the nuts. Then put the other screw with the nut.

Place the defl ector cap by inserting it in the links at the top and secure with screws and nut as shown in the picture.

1. Nozzle installation.

Place the nozzle as shown in the picture and fix it with the screws.

1. Hopper handle installation.

Place the hopper handle as shown in the picture and fix it with the screws.

BEFORE STARTING ENGINE

Oil:

Place the machine on a stable place with the engine level. Unscrew the cap / dipstick and put 20W-40 multigrade oil to the maximum level of the rod (0.6L tank capacity approx.) And screw the cap tightly to prevent leakage.

Oil level control:

WARNING!

RUNNING ENGINE WITH INSUFFICIENT OIL WILL CAUSE SERIOUS ENGINE DAMAGE.

WHEN CHECKING OIL STOP ENGINE AND PLACE IT ON A LEVEL SURFACE.

• Remove dipstick and wipe clean with cloth.
• Replace dipstick back without lock it in. Pull the dipstick out and check the oil level.
• Oil level should be at upper limit on dipstick.
  If the oil level is near or below the lower limit mark on the dipstick, add oil slowly and recheck until oil level reaches upper limit of dipstick. DO not overfill.

WARNING!

USING DIRTY OIL OR TWO-STROKE ENGINE OIL WILL SHORTEN ENGINE USEFUL LIFE.

Fuel:

• The engine is certified to operate on unleaded petrol with a minimum of 85 octane. Fresh fuel prevents gum from forming in the fuel system.
• Do not mix oil with petrol.
• Keep dust, water and foreign matter away from fuel system.
• Do not use gasoline which contains Methanol.

WARNING!

GAS IS EXTREMELY FLAMMABLE; IT WILL EXPLODE IF EXPOSED TO A SOURCE OF IGNITION.

TURN ENGINE OFF AND LET ENGINE COOL BEFORE REMOivating GAS TANK CAP. ALWAYS ADD FUEL AT WELL-VENTILATED PLACE.

KEEP GASOLINE FROM SPARKS, OPEN FLAMES, HEAT AND OTHER IGNITION SOURCES.

DO NOT OVERFILL FUEL. THE FUEL LEVEL SHOULD BE ALWAYS BELOW THE LOWEST POSITION OF THE FUEL TANK NECK.

CHECK FUEL LINES, TANK, CAP AND FITTINGS FREQUENTLY FOR CRACKS OR LEAKS. REPLACE IF NECESSARY.

PREVENT SKIN FROM FREQUENT CONTACT WITH GASOLINE.

KEEP CHILDREN AND THE FRAIL AT A SAFE DISTANCE DURING REFUELLING.

Adding fuel:

• Remove fuel cap.
• Fill tank to the lowest position of the fuel tank neck.

Do not over fi II:

• Wipe any gasoline that may have spilled.
• Reinstall the fuel cap.
• Fuel tank capacity: 3.6L

TO START ENGINE

Before starting engine:

Make sure check the engine oil and fuel tank before starting the engine.

WARNING!

DAMAGE TO YOUR EYES, HANDS, AND EARS COULD RESULT FROM USING THIS MACHINE WITHOUT PROPER PROTECTIVE GEAR. ALWAYS WEAR SAFETY GLASSES, HEARING PROTECTION, AND LEATHER GLOVES WHEN OPERATING THIS MACHINE.

LOOSE HAIR AND CLOTHING COULD GET CAUGHT IN THE MACHINERY AND CAUSE SERIOUS PERSONAL INJURY. KEEP LOOSE CLOTHING AND LONG HAIR AWAY FROM MOVING MACHINERY.

Cold engine start:

A: Move On/Off switch to "On" position.

B. Place the fuel tap in the open position.

C. Move the air lever to the "CLOSE" position.

D. Move the throttle to the high position.

E. Pull the starter grip until the engine starts up and go past the air lever slowly to the OPEN position (normal working position). Put the throttle lever in the down position and let the engine warm for 1 minute before starting to work.

Warm engine start:

Follow the A & B steps on the Cold engine start. Move the throttle to middle position and pull the starter grip until it starts.

To stop engine:

Move the throttle lever to the down position and the engine switch OFF. If you put the Shredder away, move the lever to the passage of gasoline in the OFF position.

OPERATING INSTRUCTIONS

Make sure the plastic cover over the hopper is closed when the shredder is running. Splinter can jump and be dangerous.

• To move the machine pick it firmly grips of both hands, turn the wheel with your foot, lift the machine, pay attention to the central bar of the machine and walk slowly.
• Before start operating, check the wind direction to not work face to the gases.
• Keep all warnings and reflectors in place and in good working condition.
• Switch off the machine before refuel.

HOW TO WORK WITH THIS MACHINE

Cutting logs:

1. The long logs such as sunfl owners, corn and tree branches are introduced by cutting the side tube (nozzle) to be cut with the blade rotating.
2. Some logs will be pushed into the blades with the following logs, never use your hands.
3. The last log can be pushed with a stick of wood ever with their own hands.
4. Do not push the small branches with their hands, use wooden sticks.
5. When you enter the branches, make sure the thicker branches are to be pushed more slowly than thin. The technique and practice will help you operate better.
6. Do not overfeed and do not feed wet, soggy material into the shredder as this may clog the blade chamber and the discharge chute.
7. Not stand in front of the discharge chute and not try to open while the machine is operating.
8. Recap the nozzle when finished

Crushed twigs and leaves:

1. Leaves, twigs, grass and similar materials must be placed in the crusher in lots intertwined.
2. Do not open the plastic cover when you add more material.
3. Do not push the leaves and similar material with their hands, use wooden sticks.
4. Keep your face and body away from the hopper.
5. Do not overfeed and do not feed wet, soggy material into the shredder as this may clog the blade chamber and the discharge chute. Stop the engine before clean up and use wooden tools, never your hands and feet.
6. Do not clean the material with the engine running.

Correct

Stand behind the machine - wear glasses and gloves.

Incorrect

Do not put your face or hands in the hopper.

Correct

Clean the discharge area of the machine with a shovel, rake or other tool extensible.

Incorrect

Do not clean the discharge area with your hands. Stay away from the discharge area.

Correct

Use a branch, never your hands if there is a plug in the hopper. Keep away the no operators no and discharge the splinters on the compost heap or a fixed obstruction.

Incorrect

Do not allow the presence of pets, children or the no operator staff at the working area.

MAINTENANCE

WARNING!

PRIORS TO ANY MAINTENANCE, TO STOP ENGINE AND SWITCH IT OFF FIRST.

DISCONNECT SPARK PLUG WIRE FROM THE SPARK PLUG TO PREVENT UNINTENTIONAL ENGINE STARTING.

UNINTENTIONAL SPARKING CAN RESULT IN FIRE.

UNINTENTIONAL START-UP CAN RESULT IN ENTANGLEMENT, TRAUMATIC AMPUTATION OR Laceration.

USE ONLY GENUINE REPLACEMENT ENGINE PARTS. NON COMPLIANT PARTS MAY DAMAGE THE ENGINE, AND MAY RESULT IN INJURY. IN ADDITION, USE OF OTHER PARTS MAY VOID YOUR WARRANTY RIGHTS.

REPLACING BLADES

Sharpen or replace the blades as soon as the chipping performance begins to deteriorate, or if you notice signs, chips or cracks.

To perform this procedure:

1. Turn off the machine, allow all moving parts to come to a complete stop, and disconnect the spark plug wire!
2. Remove the side cover plate to expose the blades.
3. Remove one blade, rotate the impeller, and remove the second blade.
4. Have the original blades professionally sharpened, or order a replacement set, then re-install the blades.
5. Replace the side cover plate and re-attach the spark plug wire.

REPLACING V-BELT

Replace or tighten the V-belt you notice the motor running and the chipper blades are not spinning.

1. Turn off the machine, allow all moving parts to come to a complete stop, and disconnect the spark plug wire!
2. Remove the V-belt cover as shown in.
3. Roll the belt off of the pulleys and install the new belt.
4. Replace the V-belt cover and re-attach the spark plug wire.

PIECES	ACTION Each use		First month/20 hours	First 3 months/50 hours	First 8 months/100 hours	Each year/300 hours
Engine oil	Level test
	Change		●		●
Air filter	Check
	Cleaning			●
	Replace					●
Tension transmission belt	Cleaning and adjustment		●		●
Spark plug	Adjustment				●
	Replacement					●
Muffler Cleaning					●
Fuel sediment deposits	Cleaning					●
Filter and fuel tank	Cleaning					●
Fuel inlet tube	Check and replace if necessary					●

STORAGE

• When storing engine for more than 30 days:
  a. Store in a dry and clean area.
  b. Run engine until fuel tank is empty and engine stops or add gasoline preservative and running engine after adding for several minutes to circulate preservative.
• Place the chipper/shredder in a dry, level area. If the chipper/shredder is tipped it may leak oil and gas.
• Drain all the fuel from the fuel tank and the carburetor ensure that all the fuel has been removed.
• Change engine lubrication oil if necessary.
• Clean exterior surfaces of the engine.
• Do not store the chipper/shredder near an ignition source, such as wood stove, gas or electric heater, or an appliance or heater with a pilot light.
• Remove the spark plug wire to prevent unauthorized starting.
• Store the chipper/shredder in a well ventilated area. DO NOT store the chipper/shredder in an area that will allow toxic gas fumes into areas inhabited by humans or animals.
• Close the discharge chute defl actor and place the covers over the hopper and the funnel to prevent objects or critters from getting into the machine.
• Cover engine well to prevent dust.

• Keep the tool away from children.

• When the machine is stopped for servicing, inspection, or storage, or to change an accessory, shut off the power surce, disconnect the spark plug wire from the spark, make sure that all moving parts have come to a complete stop. Allow

the machine to cool before making any inspections, adjustments, etc.

• Store the machine where fuel vapour will not reach an open fl ame or spark. For extended storage periods, run the unit dry of fuel. Always allow the machine to cool before storing.
• When servicing the cutting means be aware that, even though the power source will not start due to the interlock feature of the guard, the cutting means can still be moved by a manual starting mechanism.

ENVIRONMENTAL PROTECTION

• If the machine turns usefulness someday or are no longer needed, it should be discarded under any circumstances, household waste, but recycled organically.
• The machine must be delivered to authorized recycling point. The pieces of plastic and metal can thus be separated there and reused in the production chain. Information on recycling can be obtained from the administrations of the respective communities or neighbourhoods.
• Used oil is a hazardous waste product. It is suggested to bring used oil to your local recycling centre with properly sealed container a sealed container to your local recycling centre. DO not discard with household waste.

TROUBLE SHOOTING THE ENGINE

Problem	Problem cause Corrective action
Engine will not start	Spark plug wire is not connected to the spark plug, or the spark plug is bad	Connect the spark plug wire or replace the spark plug
	No gas, or gas is old and stale	If empty, fi ll the tank. If full, drain the gas, then fi ll the tank with fresh gas
	Air fi Iter is dirty Clean out the air fi Iter
	Engine oil is low Add oil to the engine
	Blocked fuel line Clean out the fuel line
Engine does not run smoothly	Air fi Iter is dirty Clean the air fi Iter
	Stale fuel, water or dirt in fuel, blocked fuel lien	Drain the fuel tank, clean out the fuel line, and fi ll the tank with fresh gas
Engine overheats	Chips and sawdust around the motor	Clean off the motor
	Dirty air fi Iter Clean out the air fi Iter
Machine vibrates or makes unusual noises	Loose or damaged parts	Check the blades, hammers, impeller, and all connections. Tighten, repair, or replace any loose or damaged parts
	Impeller or blades have woody residue or chunks stuck to them	Clean the impeller and blades
Shredder no longer chips or shreds well	Dull or damaged blades Sharper	or replace blades
	Loose, worn, or damaged V-Belt Replace or tighten V-Belt
Chips do not come out of the discharge chute or come out slowly	Discharge chute or hopper is clogged	Turn OFF the motor, disconnect the spark plug, then clean out the machine

SPECIFICATIONS

SHREDDER CHIPPER 790 G

Engine type: 4 stroke

Engine displacement: 193 cc

Maximum power: 3.6 Kw

Starting system: Self- surround

Max. cutting diameter: 7.6 cm

Ignition system: Ignition coil

Max. cutting speed: 2.400 min-1

Max. engine speed: 3.600 min-1

Weight: 70Kg

Fuel volume: 3.6 I

Oil volume: 0.6 l

Fuel kind: Unleaded 95^

Sound pressure level (EN ISO 3744:1995) k = 2.5 : 101,7 dB (A)

Sound power level (EN ISO 180 11201:1995): 115 dB (A)

The specific cations can be changed without advice.

WARRANTY

1.-WARRANTY PERIOD

• According to the following described terms (1999/44 CE) the warranty period is 2 years from the purchase date, and it will cover faulty pieces owing to an incorrect manufacture.

2.- EXCLUSIONS

Garland warranty does not cover:

• Pieces worn out due to wear and tear.
  Bad use, negligence, lack of maintenance.
• Failures that turn out because of an incorrect use of the product, Garland will not be responsible if the replaced parts of the machine are not from Garland and if the machine has been modified in any way.

3.- TERRITORY

Garland warranty covers the country.

4.- IN CASE OF INCIDENCE

• The warranty should be correctly filled in with all the information requested, and the invoice or the purchase ticket should be attached.

WARNING!

PLEASE READ CAREFULLY THE USER MANUAL BEFORE USING THE MACHINE.

CE DECLARATION OF CONFORMITY

Who has signed below, Lisardo Carballal., authorised by Productos Mcland SL., with the following address C/ La Fragua 22, 28933, Móstoles, España, declares that the products brand Garland models CHIPPER 790 G (FYS-76) with serial number of year 2013 on (the year of manufacture is clearly indicated on the tool identificat cation plate, followed the serial number) and whose function is "A powered machine designed for use in a stationary position having one or more cutting devices for the purpose of reducing bulk organic materials to smaller pieces. Generally it consists of a feed intake opening through which material (which may be held by an appliance or not) is inserted, a device which cuts up the material by whatever method (cutting, chopping, crushing or other methods) and a discharge chute through which the cut material is discharged. A collecting device may be attached.", comply with all the requirements stated by the Directive 2006/42/EC of the European Parliament and of the Council of 17 May 2006 on machinery.

These tools also comply with the requirements of the following community directives:

• Directive 2004/ 26/EC of the European Parliament and of the Council of 21 April 2004 amending Directive 97/68/EC on the approximation of the laws of the Member States relating to measures against the emission of gaseous and particulate pollutants from internal combustion engines to be installed in non-road mobile machinery.
• Directive 2000/14/EC of the European Parliament and of the Council of 8 May 2000 on the approximation of the laws of the Member States relating to the noise emission in the environment by equipment for use outdoors.
• Directive 2004/108/EC of the European Parliament and of the Council of 15 December 2004 on the approximation of the laws of the Member States relating to electromagnetic compatibility and repealing Directive 89/336/EEC.

The examinations of the European Community Directives have been carried out by the following notifi ed bodies whose Certifi cate numbers fi gure below:

2006/42/EC, Certificate number: AM 50260988 0001
TUV Rheinland LGA Products GmbH
Harmonized Standard: EN 13683:2003+A2:2011.

Power (kW) 4,7
Measured sound power level dB(A) (EN ISO 3744:1995) k=2.5	101,7
Guaranteed sound power level dB(A) (K=4,5) 115

Lisardo Carballal

Product manager

Móstoles 18-12-2014

NOTES

TABLE DE MATIERES

Lisardo Carballal Chief Products Móstoles 18-12-2014

NOTES

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