DC540 - Glue gun DEWALT - Free user manual and instructions

Frequently Asked Questions - DC540 DEWALT

USER MANUAL DC540 DEWALT

O-ring(e) (DC542, DC547)

1 brugsvejledning

1 sprængbillede

ADVARSEL: For at reducere

risikoen for personskade, sluk og tag batteripakken af, inden der foretages justeringer ell er afmontering/installat udstyller tilbehor. Uilisiglet start kan medfore kvaestelser.

BEMERK: Kontroller, at batteripakken (p) er welt opladet.

SADAN INSTALLERES BATTERIPAKKEN I VærKTJETS HändTAG

PATRONHOLDER (FIG.1)

FJERNALSE AF PATRONHOLDEREN (FIG. 3)

1. Fjern stempelskruen (r) og patronstemplet (s) fra indersiden at patronholderen (j).
2. Tryk og hold stempelstangudloseren (a) og treek stempelstanggrebet (f) tilbage for at fa adgang til kravemotrikken (t). Friger stempelstangudloseren.

DANSK

1. With a 13mm(1/2^ ) square drive tool, turn the barrel nut (t) anticlockwise to remove.
2. Den bageste spaendeskive (x), afstandsskiven (u) og patronholderen (j) kan nu fernes helt ubesvær.

MONTERING AF POSEHOLDEREN (FIG. 4)

1 Schlüssel (DC542, DC547)

2 Schubstangen (DC540 enthalt nur 1 Schubstange)
Düse(n) (DC542, DC547)

O-Ring(e) (DC542, DC547)

HEAVY-DUTY CORDLESS ADHESIVE GUN DC540, DC542, DC547

Congratulations!

You have chosen a DEWALT tool. Years of experience, thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users.

Technical Data

	DC540	DC542	DC547
Voltage		Vdc	12		12
Type	11 11	11
Push force N		2900 2900	2900
kg		295	295
Push speed		mm/min	25-584	25-584	50-635
Weight (without battery pack)		kg	1.67*	1.77*	1.70*
*weight does not include cartridge or sausage holder
L_s(sound pressure)		dB(A)	67	67	68
K_s(sound pressure uncertainty)		dB(A)	2.8	2.8	2.8
L_w(sound power)		dB(A)	78	78	79
K_w(sound power uncertainty)		dB(A)	2.8	2.8	2.8

Vibration total values (triax vector sum) determined according to EN60745:

Vibration emission
value ah=	m/s2	< 2.5	< 2.5	< 2.5
Uncertainty K =	m/s2	1.5	1.5	1.5

The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another. It may be used for a preliminary assessment of exposure.

WARNING: The declared vibration emission level represents the main applications of the tool. However if the tool is used for different applications, with different accessories or poorly maintained, the vibration emission may differ. This may significantly increase the exposure level over the total working period.

An estimation of the level of exposure to vibration should also take into account

the times when the tool is switched off or when it is running but not actually doing the job. This may significantly reduce the exposure level over the total working period.

Identify additional safety measures to protect the operator from the effects of vibration such as: maintain the tool and the accessories, keep the hands warm, organisation of work patterns.

Battery pack		DE9501	DE9503
Battery type		NIMH	NIMH
Voltage	VDC	12	18
Capacity	Ah	2.4	2.6
Weight	kg	0.7	1.0
Charger		DE9116	DE9135
Mains voltage	VAC	230	230
Battery type		NICd/NIMH	NICd/NIMH/Li-Ion
Approx. charging time min		60(2.0 Ahbattery packs)	40(2.0 Ahbattery packs)
Weight	kg	0.52	0.52
Fuses
Europe	230 V tools	10 Amperes, mains
U.K. & Ireland	230 V tools	13 Amperes, in plugs

Definitions: Safety Guidelines

The definitions below describe the level of severity for each signal word. Please read the manual and pay attention to these symbols.

DANGER: Indicates an immmently hazardous situation which, if not avoided, will result in death or serious injury.

WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

NOTICE: Indicates a practice not related to personal injury which, if not avoided, may result in property damage.

Denotes risk of electric shock.

EC-Declaration of Conformity

MACHINERY DIRECTIVE

DC540, DC542, DC547

DEWALT declares that these products described under Technical Data are in compliance with: 2006/42/EC, EN 60745-1.

These products also comply with Directive 2004/108/EC and 2011/65/EU. For more information, please contact DEWALT at the following address or refer to the back of the manual.

The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT.

Horst Grossmann

Vice President Engineering and Product

Development

D-65510, Idstein, Germany

31.12.2009

WARNING: To reduce the risk of injury, read the instruction manual.

General Power Tool SafetyWarnings

WARNING! Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

SAVE ALL WARNING AND INSTRUCTIONS FOR FUTURE REFERENCE

The term "power tool" in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) WORK AREA SAFETY

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) ELECTRICAL SAFETY

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3) PERSONAL SAFETY

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating

ENGLISH

part of the power tool may result in personal injury.
e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) POWER TOOL USE AND CARE

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool's operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
1) Keep cutting tools sharp and clean.
Property maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
g) Use the power tool, accessories and tool bits etc., in accordance with these instructions taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) BATTERY TOOL USE AND CARE

a) Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
b) Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
c) When battery pack is not in use, keep it away from other metal objects like paper clips, coins, keys, nails, screws or other small metal objects that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
Under abusive conditions, liquid may be ejected from the battery, avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

6) SERVICE

a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Additional Safety Instructions for Adhesive Guns

• Hold tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord. Contact with a "live" wire will also make exposed metal parts of the tool "live" and shock the operator.
• Keep hands out of the plunger and plunger rod area of the adhesive gun. Fingers can be crushed between the tube holder and the plunger.
• When operating the adhesive gun overhead, do not have the plunger rod in the path of your eyes or head. The plunger rod may slip back in direction of user. Always wear eye protection when using the adhesive gun.
  Always work in properly ventilated area and wear appropriate respiratory protection if necessary. Fumes from some caulks and adhesives can be noxious.

• Turn unit off and disconnect battery pack before installing and removing accessories, before adjusting or when making repairs. An accidental start-up can cause injury.

• Use only accessories that are recommended by the manufacturer for your model. Accessories that may be suitable for one tool may be hazardous when used on another tool. The use of improper accessories may cause risk of injury to persons.

• Lock trigger in the OFF position when not in use to avoid inadvertent release of material.
  Take care not to get caulk or adhesive on battery contact points.
  Always read and follow all manufacturer's instructions regarding caulk or adhesive. Failure to do so may result in personal injury.

DANGER: Keep hands out of the plunger and plunger rod area.

WARNING: Do not use the tool on a ladder.

Residual Risks

In spite of the application of the relevant safety regulations and the implementation of safety devices, certain residual risks cannot be avoided. These are:

Risk of pinching or crushing fingers.
- Risk of inhaling fumes when working with adhesives.

Markings on Tool

The following pictograms are shown on the tool:

Read instruction manual before use.

DATE CODE POSITION

The Date Code, which also includes the year of manufacture, is printed into the housing surface that forms the mounting joint between tool and battery.

Example:

2012 XX XX

Year of Manufacture

Important Safety Instructions for All Battery Chargers

SAVE THESE INSTRUCTIONS: This manual contains important safety and operating instructions for the DE9116/DE9135 battery chargers.

Before using charger, read all instructions and cautionary markings on charger, battery pack, and product using battery pack.

DANGER: Electrocution hazard. 230 volts are present at charging terminals. Do not probe with conductive objects. Electric shock or electrocution may result.

WARNING: Shock hazard. Do not allow any liquid to get inside charger. Electric shock may result.

CAUTION: Burn hazard. To reduce the risk of injury, charge only DEWALT rechargeable batteries. Other types of batteries may burst causing personal injury and damage.

CAUTION: Under certain conditions, with the charger plugged in to the power supply, the exposed charging contacts inside the charger can be shorted by foreign material. Foreign materials of a conductive nature such as, but not limited to, steel wool, aluminum foil, or any buildup of metallic particles should be kept away from charger cavities. Always unplug the charger from the power supply when there is no battery pack in the cavity. Unplug charger before attempting to clean.

DO NOT attempt to charge the battery pack with any chargers other than the ones in this manual. The charger and battery pack are specifically designed to work together.
- These chargers are not intended for any uses other than charging DEWALT rechargeable batteries. Any other uses may result in risk of fire, electric shock or electrocution.
- Do not expose charger to rain or snow.
Pull by plug rather than cord when disconnecting charger. This will reduce risk of damage to electric plug and cord.
- Make sure that cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
- Do not use an extension cord unless it is absolutely necessary. Use of improper extension cord could result in risk of fire, electric shock, or electrocution.
- Do not place any object on top of charger or place the charger on a soft surface that might block the ventilation slots and result in excessive internal heat. Place the charger in a position away from any heat source. The charger is ventilated through slots in the top and the bottom of the housing.

ENGLISH

• Do not operate charger with damaged cord or plug - have them replaced immediately.
• Do not operate charger if it has received a sharp blow, been dropped, or otherwise damaged in any way. Take it to an authorized service center.
• Do not disassemble charger; take it to an authorized service center when service or repair is required. Incorrect reassembly may result in a risk of electric shock, electrocution or fire.
• Disconnect the charger from the outlet before attempting any cleaning. This will reduce the risk of electric shock. Removing the battery pack will not reduce this risk.
  NEVER attempt to connect 2 chargers together.
• The charger is designed to operate on standard 230V household electrical power. Do not attempt to use it on any other voltage. This does not apply to the vehicular charger.

SAVE THESE INSTRUCTIONS

Chargers

The DE9116 charger accepts DEWALT NiCd and NiMH battery packs ranging from 7.2 to 18V

The DE9135 charger accepts 7.2 - 18 V NiCd, NiMH or Li-Ion batteries.

These chargers require no adjustment and are designed to be as easy as possible to operate.

Charging Procedure (fi g. 2)

DANGER:Electrocution hazard.230 volts present at charging terminals. Do not probe with conductive objects.Danger of electric shock or electrocution.

1. Plug the charger (o) into an appropriate outlet before inserting battery pack.
2. Insert the battery pack (d) into the charger. The red (charging) light (p) will blink continuously indicating that the charging process has started.
3. The completion of charge will be indicated by the red light remaining ON continuously. The pack is fully charged and may be used at this time or left in the charger.

NOTE: To ensure maximum performance and life of NiCd, NiMH and Li-Ion batteries, charge the battery for a minimum of 10 hours before first use.

Charging Process

Refer to the table below for the state of charge of the battery pack.

State of charge

charging	-	-	-	-	-
fully charged
hot/cold pack delay				-	-
replace battery pack				···	···
problem				···	···

Automatic Refresh

The automatic refresh mode will equalise or balance the individual cells in the battery pack at its peak capacity. Battery packs should be refreshed weekly or whenever the pack no longer delivers the same amount of work.

To refresh your battery pack, place the battery in the charger as usual. Leave the battery pack for at least 10 hours in the charger.

Hot/Cold Pack Delay

When the charger detects a battery that is too hot or too cold, it automatically starts a Hot/Cold Pack Delay, suspending charging until the battery has reached an appropriate temperature. The charger then automatically switches to the pack charging mode. This feature ensures maximum battery life.

LI-ION BATTERY PACKS ONLY

Li-Ion batteries are designed with an Electronic Protection System that will protect the battery against overloading, overheating or deep discharge.

The tool will automatically turn off if the Electronic Protection System engages. If this occurs, place the Li-ion battery on the charger until it is fully charged.

Important Safety Instructions for All Battery Packs

When ordering replacement battery packs, be sure to include catalog number and voltage.

The battery pack is not fully charged out of the carton. Before using the battery pack and charger, read the safety instructions below. Then follow charging procedures outlined.

READ ALL INSTRUCTIONS

• Do not charge or use battery in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Inserting or removing the battery from the charger may ignite the dust or fumes.

• Charge the battery packs only in DEWALT chargers.
  DO NOT splash or immerse in water or other liquids.

• Do not store or use the tool and battery pack in locations where the temperature may reach or exceed 40^ ( 105^ ) (such as outside sheds or metal buildings in summer).

DANGER: Never attempt to open the battery pack for any reason. If battery pack case is cracked or damaged, do not insert into charger. Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has received a sharp blow, been dropped, run over or damaged in any way (i.e., pierced with a nail, hit with a hammer, stepped on). Electric shock or electrocution may result. Damaged battery packs should be returned to service centre for recycling.

CAUTION: When not in use, place tool on its side on a stable surface where it will not cause a tripping or falling hazard. Some tools with large battery packs will stand upright on the battery pack but may be easily knocked over.

SPECIFIC SAFETY INSTRUCTIONS FOR NICKEL CADMIUM (NiCd) OR NICKEL METAL HYDRIDE (NiMH)

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire.
• A small leakage of liquid from the battery pack cells may occur under extreme usage or temperature conditions. This does not indicate a failure.

However, if the outer seal is broken:

a. and the battery liquid gets on your skin, immediately wash with soap and water for several minutes.
b. and the battery liquid gets into your eyes, flush them with clean water for a minimum of 10 minutes and seek immediate medical attention. (Medical note: The liquid is 25 - 35% solution of potassium hydroxide.)

SPECIFIC SAFETY INSTRUCTIONS FOR LITHIUM ION (Li-Ion)

• Do not incinerate the battery pack even if it is severely damaged or is completely worn out. The battery pack can explode in a fire. Toxic fumes and materials are created when lithium ion battery packs are burned.

• If battery contents come into contact with the skin, immediately wash area with mild soap and water. If battery liquid gets into the eye, rinse water over the open eye for 15 minutes or until irritation ceases. If medical attention is needed, the battery electrolyte is composed of a mixture of liquid organic carbonates and lithium salts.

• Contents of opened battery cells may cause respiratory irritation. Provide fresh air. If symptoms persist, seek medical attention.

WARNING: Burn hazard. Battery liquid may be flammable if exposed to spark or flame.

Battery Cap (fi g. 2)

A protective battery cap (q) is supplied to cover the contacts of a detached battery pack. Without the protective cap in place, loose metal objects could short circuit the contacts, causing a fire hazard and damaging the battery pack.

1. Take off the protective battery cap (q) before placing the battery pack (d) in the charger or tool.
2. Place the protective cap over the contacts immediately after removing the battery pack from the charger or tool.

WARNING: Make sure the protective battery cap is in place before storing or carrying a detached battery pack.

Battery Pack (fig. 1)

DC540, DC542, DC547 BATTERY TYPE

The DC540 and DC542 operate on 12 volt battery packs. The DC547 operates on 18 volt battery packs.

Storage Recommendations

1. The best storage place is one that is cool and dry away from direct sunlight and excess heat or cold. For optimum battery performance and life, store battery packs at room temperature when not in use.
   NOTE: Li-ion battery packs should be fully charged when stored.
2. Long storage will not harm the battery pack or charger. Under proper conditions, they can be stored for up to 5 years.

Labels on Charger and Battery Pack

In addition to the pictographs used in this manual, the labels on the charger and the battery pack show the following pictographs:

ENGLISH

Read instruction manual before use.

Periodic o-ring lubrication required

Battery charging

Battery charged

Battery defective

Hotcold pack delay

Do not probe with conductive objects.

Do not charge damaged battery packs

Use only with DEWALT battery packs, others may burst, causing personal injury and damage.

Do not expose to water.

Have defective cords replaced immediately.

Charge only between 4^ and 40^ .

Discard the battery pack with due care for the environment.

Do not incinerate the battery pack NiMH, NiCd+ and Li-Ion.

NIMH Charges NiMH and NiCd battery packs.

NiCd

Ulon

Charges Li-ion battery packs.

See Technical Data for charging time.

Package Contents

The package contains:

1 Caulk gun
1 Charger (Kit models only)
1 Battery pack (Kit models only)
1 310 ml. cartridge holder (DC540, DC542, DC547)

1600 ml. sausage holder (DC542, DC547)
2 Plunger (DC540 contains 1 plunger only)
2 Plunger screws (DC540 contains 1 screw only)
2 Spacers (DC540 contains 1 spacer only)
1 Tube of lubricant
1 Wrench (DC542, DC547)
2 Plunger Rods (DC540 contains 1 plunger rod only)

Nozzle(s) (DC542, DC547)

O-ring(s) (DC542, DC547)

1 Instruction manual
1 Exploded drawing

• Check for damage to the tool, parts or accessories which may have occurred during transport.
  Take the time to thoroughly read and understand this manual prior to operation.

Description (fi g. 1)

WARNING: Never modify the power tool or any part of it. Damage or personal injury could result.

a. Plunger rod release trigger
b. Trigger switch
c. Trigger switch lock-off
d. Battery pack
e. Variable speed dial

f Plunger rod handle

g Plunger rod
h. Plunger

i Release buttons
j. Cartridge holder
k. Poker

I. Sausage holder
m. Nozzle cap

n. Nozzle

INTENDED USE

The DC540, DC542, DC547 Cordless Adhesive Guns are designed to dispense a wide range of adhesive and caulk. DO NOT use under humid conditions or in presence of flammable liquids or gases.

The DC540, DC542, DC547 Cordless Adhesive Guns are professional power tools.

DO NOT let children come into contact with the tool. Supervision is required when inexperienced operators use this tool.

The 12V DC540 only accepts 310 ml cartridges. The 12V DC542 and the 18V DC547 accept both 310 ml cartridges and 600 ml sausage packs.

• This product is not intended for use by persons (including children) suffering from diminished physical, sensory or mental abilities; lack of experience, knowledge or skills unless they are supervised by a person responsible for their safety. Children should never be left alone with this product.

Electrical Safety

The electric motor has been designed for one voltage only. Always check that the battery pack voltage corresponds to the voltage on the rating plate. Also make sure that the voltage of your charger corresponds to that of your mains.

Your DEWALT charger is double insulated in accordance with EN 60335; therefore no earth wire is required.

If the supply cord is damaged, it must be replaced by a specially prepared cord available through the DEWALT service organisation.

Mains Plug Replacement (U.K. & Ireland Only)

If a new mains plug needs to be fitted:

• Safely dispose of the old plug.
• Connect the brown lead to the live terminal in the plug.
• Connect the blue lead to the neutral terminal.

IG: No connection is to be made to the earth terminal.

Follow the fitting instructions supplied with good quality plugs. Recommended fuse: 3 A.

Using an Extension Cable

An extension cord should not be used unless absolutely necessary. Use an approved extension cable suitable for the power input of your charger (see Technical Data). The minimum conductor size is 1mm^2 ; the maximum length is 30m .

When using a cable reel, always unwind the cable completely.

ASSEMBLY AND ADJUSTMENT

WARNING: Prior to assembly and adjustment, always remove the battery pack. Always switch off the tool before inserting or removing the battery pack.

WARNING: Use only DEWALT battery packs and chargers.

Inserting and Removing the Battery Pack from the Tool (fi g. 2)

IG: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

NOTE: Make sure your battery pack (p) is fully charged.

TO INSTALL THE BATTERY PACK INTO THE TOOL HANDLE

1. Align the notch inside the tool's handle with the battery pack (fig. 1).
2. Slide the battery pack firmly into the handle until you hear the lock snap into place.

TO REMOVE THE BATTERY PACK FROM THE TOOL

1. Press the release buttons (i) and firmly pull the battery pack out of the tool handle.
2. Insert battery pack into the charger as described in the charger section of this manual.

Electronic Force Control

The tool is designed to dispense a wide range of adhesive and caulk, and to detect when material is not dispensing or dispensing slowly. Reasons the tool may not dispense material properly may be solidified adhesive, puncture holes, frozen materials and the like. In such cases, the integrated electronic force control module will shut the tool down.

Always follow the manufacturer's recommendations regarding solidified adhesive, puncture holes, frozen materials, etc., to reduce the risk of damaging the tube or casing.

Remove the battery pack and replace material tube/ casing following the manufacturer's instructions and the instructions under To Insert Material. Take the tool to a DEWALT service center if the tool continues to shut down.

Constant Speed

The constant speed feature allows the material to flow at the same rate of speed, regardless of the variable speed setting or the amount of material in the cartridge.

ENGLISH

Electronic Auto-reverse

This tool has an auto-reverse feature that reverses the plunger depending on material used and speed of tool.

ASSEMBLY

The DC540 comes fully assembled with the 310 ml cartridge.

The DC542 and DC547 come fully assembled with the 600 ml cartridge and in addition, has the 310 ml included.

Prior to Operation

Prior to operation, make sure your battery pack is (fully) charged.

OPERATION

Instructions for Use

NING: Always observe the safety instructions and applicable regulations.

IG: To reduce the risk of serious personal injury, turn tool off and disconnect tool from power source before making any adjustments or removing/installing attachments or accessories.

Proper Hand Position (fi g. 5)

WARNING: To reduce the risk of serious personal injury, ALWAYS use proper hand position as shown.

WARNING: To reduce the risk of serious personal injury, ALWAYS hold securely in anticipation of a sudden reaction.

Proper hand position requires one hand on the main handle (bb), with the other hand on the plunger rod handle (f).

Trigger Switch (fi g. 1)

To turn the tool on, squeeze the trigger switch (b). To turn the tool off, release the trigger switch. Your tool is equipped with a trigger switch lock-off (c) to safeguard against inadvertent release of material.

Trigger Switch Lock-off (fi g. 1)

1. To lock the trigger switch, push trigger switch lock-off (c) up. The tool will not operate with the switch in the locked position.
2. To unlock the trigger switch, push the trigger switch lock-off down.

Variable Speed Dial (fi g. 1)

1. Turn the variable speed dial (e) counterclockwise for minimum flow of caulk or adhesive. Turn the dial clockwise for maximum flow of caulk or adhesive.
2. Press the trigger switch (b) to start the flow of material.

Rotating Cartridge Holder

The cartridge holder rotates 360^ to apply material at any angle.

WARNING: Tum tool off and disconnect battery pack before hanging or storing tool. Lock the trigger switch when the tool is not in use and when storing the tool.

WARNING: To reduce the risk of serious personal injury, DO NOT use the plunger rod handle to suspend any object. Serious personal injury may result.

The plunger rod handle may be used to suspend tool from a stable location when not in use or for storage.

To Adjust Plunger Rod (fi g. 1)

1. To manually adjust plunger rod (g), press and hold the plunger rod release trigger (a).
2. Push or pull plunger rod handle (f) to desirable position then release plunger rod release trigger.

To Insert Material

WARNING: Burst hazard. Material left in the cartridge/sausage holder may dry if left unattended. Follow manufacturer's recommendations when using caulk or adhesive material to reduce the risk of personal injury.

CARTRIDGE HOLDER (FIG. 1)

1. Ensure that the proper cartridge holder is installed properly.
2. Use the trigger switch lock-off (c) to lock trigger switch (b).

3. Trim nozzle end of the caulk/adhesive tube. Small openings require more force to push the material possibly affecting battery life. The texture of the material and the speed of the application affect the smoothness and flow of the material.

4. Break inner seal of caulking tube or adhesive material using the poker (k) located on the under side of the cartridge holder.

NOTICE: Risk of damaging the tool. If the inner seal is not broken, material could be forced out through the rear of the tube and damage the tool.

NOTICE: Risk of damaging the tool. Keep plunger rod, cartridge holder and cartridge clean of all material. Retracting a plunger rod that is covered with dried material may damage the internal parts of the tool and cause misalignment of tube.

1. Securely hold the tool, press plunger rod release trigger (a) to declutch and free the plunger rod (g). Using the plunger rod handle (f), pull the plunger rod (g) back to allow the caulk/adhesive tube to fit inside the cartridge holder.
2. Insert caulk/adhesive tube.
3. Press and hold plunger rod release trigger (a) while pushing the plunger rod handle (f) forward until the plunger (h) is against the inside of the tube.
4. Release the plunger rod release trigger.
5. Rotate cartridge holder to desired angle.

SAUSAGE HOLDER (FIG.1)

IMPORTANT: Insert sausage pack into sausage holder and cut casing (closest end to the nozzle) according to manufacturer's instructions. This sausage holder is designed to be used only WITH sausage packs. DO NOT remove caulk/adhesive material from the casing. NEVER dip the nozzle tip into any type of material.

NOTICE: Risk of damaging the tool. Do not run sausage casing empty, the plunger may come in contact with the end cap and breakage may occur.

1. Unscrew nozzle cap (m) and remove nozzle (n).
2. Press and hold plunger rod release trigger (a). Using the plunger rod handle (f), pull plunger rod (g) back to allow the caulk/adhesive casing to fit inside the sausage holder (l).
3. Insert sausage pack into sausage holder and cut casing according to manufacturer's instructions.
4. With nozzle tip facing away from tool, screw nozzle cap back onto sausage holder.
5. Trim tip of nozzle cap for appropriate application.

To Change Holders (fi g. 3, 4)

WARNING: Turn unit off and disconnect battery pack before installing and removing accessories, before adjusting or when making repairs. Lock the trigger switch when the tool is not in use and when storing the tool.

TO REMOVE CARTRIDGE HOLDER (FIG. 3)

1. Remove the plunger screw (r) and cartridge plunger (s) from inside of cartridge holder (j).
2. Press and hold the plunge rod release trigger (a) and pull plunger rod handle (f) back to access the barrel nut (t). Release plunger rod release trigger.
3. With a 13mm(1 / 2^ ) square drive tool, turn the barrel nut (t) anticlockwise to remove.
4. The rear end washer (x), spacer (u) and cartridge holder (j) are now easily removed.

TO INSTALL SAUSAGE HOLDER (FIG. 4)

1. Position the rear cap spacer (v) and the rear end cap (w) [fine threads] onto nose of the tool.
   NOTE: The side of the rear cap spacer with the double collar faces away from the tool.
2. Place the rear end washer (x) on top of the rear end cap (w) and thread barrel nut (t) into the nose of the tool. Tighten and secure the barrel nut with a 13mm(1/2^ ) square drive tool. This caulk gun is designed to allow the rear end cap to rotate freely.
3. Press and hold the plunger rod release trigger and push the plunger rod (g) completely forward. Release the trigger.
4. Thread the sausage holder (I) onto the rear end cap (w).
5. Assemble the barrel plunger (y) onto the plunger rod (g) and thread the plunger screw (aa) into the plunger rod in the order shown in Figure 4. This will secure the barrel plunger (y) in place. Tighten securely.

NOTE: Prior to assembly of the sausage holder (I), ensure the o-ring (z) has been fully lubricated. If not, use the lubricant included to completely lubricate the o-ring prior to assembly. Periodic lubrication of the plunger o-ring (z) may be needed during the life of the caulk gun. To maintain smooth operation while dispensing material, apply a light coating of the provoked lubricant to the outside surface of the o-ring.

ENGLISH

IMPORTANT:

Under normal use, the included with the caulk gun is not expected to cause eye irritation. Eye irritation may occur under direct contact or in poorly ventilated areas.

NOTE: Periodic lubrication of the plunger o-ring (z) may be needed during the life of the caulk gun. To maintain smooth operation while dispensing material, apply a light coating of the provided lubricant to the outside surface of the o-ring.

NOTICE: Do not lubricate the tool as it will damage the internal parts.

• Short term skin contact with the lubricant is not expected to cause irritation. Direct, repeated or prolonged exposure may result in skin irritation and redness.
• Press and hold the plunge rod release trigger and pull the plunger rod handle back before loading material. Pulling the barrel plunger back will lubricate the inside of the sausage holder (I). Initial resistance of the plunger rod is expected until the barrel plunger has been pulled completely back.
• Place the nozzle (n) onto the sausage holder (l) and thread the nozzle cap (m) over the nozzle.

To remove the sausage holder, reverse the above procedure.

NOTE: The barrel nut (t) may occasionally need to be retighten to ensure the tool functions properly. If the barrel nut in the carrier becomes loose, use a 13mm(1/2^ ) square drive tool to retighten.

MAINTENANCE

Your DEWALT power tool has been designed to operate over a long period of time with a minimum of maintenance. Continuous satisfactory operation depends upon proper tool care and regular cleaning.

WARNING: To reduce the risk of serious personal injury, turn tool off and disconnect battery pack before making any adjustments or removing/installing attachments or accessories. An accidental start-up can cause injury.

The charger and battery pack are not serviceable. There are no serviceable parts inside

Lubrication

This tool requires no lubrication.

Cleaning

WARNING: Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents. Wear approved eye protection and approved dust mask when performing this procedure.

IG: Never use solvents or other harsh chemicals for cleaning the non-metallic parts of the tool. These chemicals may weaken the materials used in these parts. Use a cloth dampened only with water and mild soap. Never let any liquid get inside the tool; never immerse any part of the tool into a liquid.

NOTICE: Risk of damaging tool. Material left in the cartridge/sausage holder may dry if left unattended. Do not attempt to dispense material under this condition. Follow the manufacturer's recommendations when using caulk or adhesive material to reduce the risk of property damage.

To clean the cartridge holder, follow manufacturer's recommendations for cleaning material from nozzle, barrel plunger and plunger rod.

To clean the sausage holder, unscrew nozzle cap (m) and sausage holder (l) and remove from tool. Follow the manufacturer's recommendations for cleaning material from nozzle, barrel plunger, plunger rod and sausage holder.

CHARGER CLEANING INSTRUCTIONS

WARNING: Shock hazard. Disconnect the charger from the AC outlet before cleaning. Dirt and grease may be removed from the exterior of the charger using a cloth or soft non-metallic brush. Do not use water or any cleaning solutions.

Optional Accessories

WARNING: Since accessories, other than those offered by DEWALT, have not been tested with this product, use of such accessories with this tool could be hazardous. To reduce the risk of injury, only DEWALT, recommended accessories should be used with this product.

Consult your dealer for further information on the appropriate accessories.

Protecting the Environment

Separate collection. This product must not be disposed of with normal household waste.

Should you find one day that your DEWALT product needs replacement, or if it is of no further use to you, do not dispose of it with household waste. Make this product available for separate collection.

Separate collection of used products and packaging allows materials to be recycled and used again. Re-use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials.

Local regulations may provide for separate collection of electrical products from the household, at municipal waste sites or by the retailer when you purchase a new product.

DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life. To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf.

You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual. Alternatively, a list of authorised DEWALT repair agents and full details of our after-sales service and contacts are available on the Internet at:

www.2helpU.com

Rechargeable Battery Pack

This long life battery pack must be recharged when it fails to produce sufficient power on jobs which were easily done before. At the end of its technical life, discard it with due care for our environment:

• Run the battery pack down completely, then remove it from the tool.
• Li-Ion, NiCd and NiMH cells are recyclable. Take them to your dealer or a local recycling station. The collected battery packs will be recycled or disposed of properly.

GUARANTEE

DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product. This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non-professional user. The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area.

30 DAY NO RISK SATISFACTION GUARANTEE

If you are not completely satisfied with the performance of your DEWALT tool, simply return it within 30 days, complete with all original components, as purchased, to the point of purchase, for a full refund or exchange. The product must have been subject to fair wear and tear and proof of purchase must be produced.

ONE YEAR FREE SERVICE CONTRACT

If you need maintenance or service for your DEWALT tool, in the 12 months following purchase, you are entitled to one service free of charge. It will be undertaken free of charge at an authorised DEWALT repair agent. Proof of purchase must be produced. Includes labour. Excludes accessories and spare parts unless failed under warranty.

ONE YEAR FULL WARRANTY

If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase, DEWALT guarantees to replace all defective parts free of charge or - at our discretion - replace the unit free of charge provided that:

The product has not been misused;
The product has been subject to fair wear and tear;
- Repairs have not been attempted by unauthorised persons;
Proof of purchase is produced;
The product is returned complete with all original components.

If you wish to make a claim, contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual. A list of authorised DEWALT repair agents and full details of our after-sales service is available on the Internet at: www.2helpU.com.

PISTOLA INALÁMBRICA PARA APLICACION DE ADHESIVO DC540, DC542, DC547

Enhorabuena!

Canule(s) (DC542, DC547)

Joint(s) torque(s) (DC542, DC547)

Bloc-piles rechargeable

O-ring (DC542, DC547)

Vice President Engineering and Product Development

DEWALT, Richard-Klinger-Straße 11, D-65510, Idstein, Duitsland

31.12.2009

WAARSCHUWING! Lees alle

Laadprocedure (fi g.2)

ACCUTYPE DC540, DC542, DC547

PATRONHOLDER (FIG.1)

TUBEHOLDER (FIG. 1).

SLIK MONTERER DU TUBEHOLDEREN (FIG. 4)

1. Sett den bakre mellomskiven (v) og den bakre hetteringen (w) [fine gjenger] inn i verktoyets neestykke.
   MERK: Den siden av den bakre mellomskiven som har dobbel krage, skal vende vekk fra verktoyet.
2. Sett den bakre skiven (x) oppa den bakre hetteringen (w), og skru hylsemutteren (l) inn i verktayets nesestykke. Stram og sikre hylsemutteren med en 13 mm (1/2") firkantnokkel. Denne limpistol er konstruert sik at den bakre meliomskiven kan rotere fritt.
3. Press og hold utloseren for stempelstangen og skyv stempelstangen (g) helt forover. Slipp opp utloseren.
4. Vri tubeholderen (I) inn i den bakre hetteringen (w).
5. Monter hylsestemplet (y) pa stempelstangen (g) og stikk stempelskruen (aa) inn i stempelstangen som vist pa figur 4. Dette vil sikre at hylsestemplet (y) holdes pa plass. Stram godt.

MERK: For du monterer tubeholderen (l), ma du sikre at o-ringen (z) har blitt fullstendig smurt. Hvis ici, bruk det inkluderte smoremiddelet for en fullstendig smering av o-ringen for monitoring. Periodisk smoring av stemplets o-ring (z) kan vare nodvendig ved senere bruk av kittpistolen. For a beholde glatting ved fordeling av middel, legg et lett lag av det medfolgende smoremiddelet pa den utvendige overflaten av o-ringen.

NORSK

VIKTIG!

SUURTEHOINEN, JOHDOTON LIIMAPISTOOLI DC540, DC542, DC547

Onnittelut!

Vice President Engineering and Product

Development

DEWALT, Richard-Klinger-Strasse 11,

D-65510, Idstein, Germany

31.12.2009

US: Vähenna tapaturnavaaraa

lukemalla ohje

NIKEL KADMIYUM (NiCd) VEYA NIKEL METAL HIDRIT (NiMH) IÇIN ÖZEL GÜVENLIK TALIMATLARI

1 Vida anahtari (DC542, DC547)

2 Piston Cubugu (DC540'ta yalnizca 1 piston cubugu vardir)

Memo(ler) (DC542, DC547)

O-halka (halkalari) (DC542, DC547)

1 Kullanim kilavuzu

1 Teknik Çüzim

To turn the tool on, squeeze the trigger switch (b). To turn the tool off, release the trigger switch. Your tool is equipped with a trigger switch lock-off (c) to safeguard against inadvertent release of material.

Tetak Anahtari Kilidi (sek. 1)

Akoosio(a) (DC542, DC547)

(-o i) o (DC542, DC547)