Max Flo XL VS - Pump HAYWARD - Free user manual and instructions

USER MANUAL Max Flo XL VS HAYWARD

KEEP THIS MANUAL FOR FUTURE REFERENCE

UHJXODWLRQVPD\UHTXLUHWKHLQVWDOODWLRQRIDQ6956USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 3 of 8 Pump Rev. C Hayward thanks you for buying this product. This manual contains important information regarding the operation and maintenance of your product. Keep it carefully for future reference. TO REGISTER YOUR352'8&7*272:

Page 4 of 8 Pump Rev. C GENERAL POINTS Congratulations, you have just acquired a Hayward variable speed pump

have a state-of-the-art permanent-magnet motor with AC electronic switching. This motor is controlled by a microprocessor combined with a frequency variator providing the following characteristics:

7KLVSULPLQJWLPHLVDGMXVWDEOHIURPVWRV 'LVSOD\RIWKHURWDWLRQVSHHGRQWKHFRQWUROVFUHHQ 'LVSOD\RIWKHLQVWDQWDQHRXVSRZHUFRQVXPHGRQWKHFRQWUROVFUHHQ 7RWDOSXPSRSHUDWLQJWLPH /RZQRLVHOHYHO &RQVWUXFWLRQVWDQGDUG7()&,3 Install the pump at a suitable distance from the pool to reduce the distance between the suction point and the pump as much as possible to avoid pointless excessive pressure drops on the hydraulic circuit.

ZONE 0 Install the pump in a dry, well-ventilated place. The motor requires the air to circulate freely around it to allow natural ventilation. Check regularly that no objects, leaves or other debris are blocking the motor cooling system. The pump must be installed to ensure that the external disconnection switch incorporated into the fixed unit is visible and easily accessible. The switch must be located near to the pump. The pump must be permanently installed on a concrete base using 8mm lag screws suitable for concrete, screwed into drilled implantation holes. Lock washers must be used to prevent the installation lag screws working loose over time. If the pump has to be mounted on a wooden board, Ø 8mm hexagonal wood screws must be used combined with lock washers to prevent the screws working loose over time. Install the pump under shelter to avoid the control unit being subject to heavy splashing.

equipment's electrical insulation. ,QFOXGHVKRUWFLUFXLWSURWHFWLRQWKHUDWLQJLVGHWHUPLQHGDFFRUGLQJWRWKHYDOXHJLYHQRQWKHQDPHSODWHRQWKHPRWRU ,QFOXGHDPHDQVRIGLVFRQQHFWLRQIURPWKHSRZHUVXSSO\KDYLQJDQRSHQLQJGLVWDQFHRQWKHFRQWDFWVRIDOOWKHSROHVHQVXULQJ the power supply is completely cut off under the conditions of a category III overvoltage. WARNING: Wait 5 minutes after having totally disconnected the pump from the power supply before carrying out any operation on the motor or the connection box: 'DQJHURIHOHFWULFVKRFNZKLFKPD\FDXVHGHDWK The electric motors fitted to our pumps have thermal protection. This protection reacts in the event of overload or abnormal temperature rise in the motor winding. This protection automatically resets when the winding temperature drops. Whatever the type of motor used, if the regulations require it, a magnetic thermal protection must be installed in addition to the measures described above, which must be calibrated according to the information on the motor's nameplate. The table on page 108 gives the various characteristics of the motors fitted to our pumps.USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 5 of 8 Pump Rev. C Electrical connection: Ensure that the supply voltage required by the motor corresponds to that of the distribution network and that the section and length of the power cable are adapted to the power and current of the pump. All the electrical connections on the pump and any change of power cable must be done by a qualified professional to avoid any danger. When carrying out the electrical connections, comply with the identification under the connection terminals. Check that the electrical connections are correctly tightened and watertight before switching on the power. Ensure the cable runs correctly through the opening and ferrite provided for this purpose. The cable gland ensures watertightness around the cable, and the ferrite acts as a filter against electromagnetic disturbance. Any pre-wiring on our pumps must be removed when the pump is permanently connected to the power supply. This preparation is only used for testing at the factory during the manufacturing phases. INSTALLATION Install the pool pump so as to reduce pressure drops to a minimum whilst complying with the distances specified in the installation standard, namely 3.5m minimum between the pump and the pool. The suction pipe must be installed with a slight uphill incline towards the pump axis. Ensure that the connections are correctly tightened and watertight. However, avoid excessively tightening the pipes. For plastic materials, use Teflon only to ensure watertightness. The diameter of the suction pipe shall depend on that of the discharge pipe. Avoid damp or non-ventilated locations. The motor requires the cooling air to circulate freely. Install the pump under shelter to avoid the control unit being subject to heavy splashing. IMPORTANT: Check the direction of rotation before permanently connecting the motor. INSTRUCTIONS FOR START-UP AND PRIMING: Fill the body of the strainer with water up to the level of the suction pipe. Never run the pump without water, as the water is necessary for cooling and lubrication of the mechanical shutter. Open

time depends on the suction head and the length of the suction pipe). If the pump does not start or does not prime, please refer to the troubleshooting guide. USAGE 'HVFULSWLRQRIWKHXVHULQWHUIDFH The variable speed pump user interface is used to access the settings and speed controls. The up and down buttons are used to adjust the operating speeds and the various settings parameters. The user interface also allows a speed to be saved in place other factory-set speeds. Factory-set speed Down button, decrease Up button, increase On/Off and factory settings reset button. Settings scroll button Digital display Power on indicatorUSE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 6 of 8 Pump Rev. C &RQWUROEXWWRQVDQGLQGLFDWRUV On/Off button: Press this button to start or stop the pump

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When the pump is stopped, the display indicates a rotation speed of 0rpm If the pump is stopped on purpose or during an unexpected power cut, the pump will start at the maximum speed of 3,000rpm during the configured priming time and will then return to the last speed selected before the shutdown or power cut. Power on indicator: The blue indicator lights up when the power to the pump is on Settings scroll button: In normal operating mode, the digital display gives the rotation speed Pressing the DISP/FUNC button once displays the instantaneous power consumed in Watts to +/- 10%. The power display is preceded by the letter P: E.g. P500. Pressing the DISP/FUNC button a second time will display the total number of operating hours for the pump up to 10,000 hours. The number of hours display is preceded by the letter h: E.g. h10,000. Pressing the DISP/FUNC button a third time will display the preselected priming time in seconds. The priming time display is preceded by the letter Pr: E.g. Pr60 for a 60-second priming time. Pressing the DISP/FUNC button a fourth time gives access to the pump reset function. INIT appears on the display. Pressing the DISP/FUNC button a fifth time displays the version of the electronic driver. Display of the version is preceded by the letters Id: E.g. Id 100. Pressing the DISP/FUNC button a sixth time displays the temperature of the electronic power module. The temperature display is preceded by the letter t: E.g. t 85°C Factory-set speed: Buttons V1, V2 and V3 are used to select one of the three factory-set speeds. The factory-set speeds are: 9 USP 9 USP 9 USP The blue LED indicates that the speed has been correctly selected. Up and Down buttons: The Up/Down buttons are used to increase or decrease the rotation speed when the pump is operating. If the pump is in default settings reset mode, pressing the Up and Down buttons once confirms the reset. 6HOHFWLQJDQGDGMXVWLQJWKHSXPSVSHHGV Hayward variable speed pumps

use factory-set rotation speeds. To select a speed, ensure that the pump is switched on and press the speed of your choice. The blue indicator lights up to indicate that the selection has been recognised. Then press the On/Off button to start the pump. 1%:KDWHYHUVSHHGLVVHOHFWHGWKHSXPSVWDUWVLQSULPLQJPRGHDWUPSE\GHIDXOWIRUWKHSUHVHWWLPHVHFRQGV default factory setting) before automatically returning to the selected rotation speed or the speed previously selected. It is also possible to set rotation speeds other than those preset in the factory in the range 600rmp to 3,000rpm. (QVXUHWKHSXPSLVVZLWFKHGRQ 6HOHFWRQHRIWKHSUHVHWVSHHGVWRPRGLI\LW

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scrolling.USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 7 of 8 Pump Rev. C

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indicates that the new stetting has been correctly saved. 7KHQHZVSHHGQRZDSSHDUVRQWKHGLVSOD\DQGZLOOEHVDYHGLQWKHPHPRU\

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pipes, etc.) or too low for the equipment in your installation. If in doubt consult a professional to ensure the pump is correctly set. $GMXVWLQJWKHSULPLQJWLPH In certain cases it may be necessary to adjust the priming time to allow the air in the hydraulic pipes to be evacuated. This priming time will be applied each time the pump is started. 7KHSULPLQJWLPHFDQEHDGMXVWHGIURPWRVHFRQGVPLQXWHV To modify the priming time: (QVXUHWKHSXPSLVVZLWFKHGRQ

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7KHSULPLQJWLPHLVVHFRQGVE\GHIDXOW35 8VHWKH8S'RZQEXWWRQVWRLQFUHDVHRUGHFUHDVHWKHSULPLQJWLPH The setting is adjusted second by second within the range 0-240 seconds

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Once the time setting has been changed, the pump will start by default at 3,000rpm for the duration of the new priming time. When the pump is operating in priming mode, a digital bar turns in a circle on the left of the display. Note: The priming function can be interrupted at any time by a short press on the On/Off button. 5HVWRULQJWKHIDFWRU\VHWWLQJV To restore the factory settings and erase all the settings, proceed as follows: (QVXUHWKHSXPSLVVZLWFKHGRQ (QVXUHWKHSXPSLVQRWUXQQLQJ

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3UHVVWKH8SEXWWRQIRUDSSUR[LPDWHO\VHFRQGV7KHPHVVDJH©'21(ªDSSHDUV The factory settings have been successfully restored. The default settings are: 9 USP 9 USP 9 USP ©3UªVHFRQGSULPLQJWLPH MAINTENANCE

1. Completely disconnect the pump from the mains power supply before opening the cover and cleaning the strainer. Clean

the strainer basket regularly. Do not bang on the basket to clean it. Check the seal on the cover of the strainer and replace it if necessary.

2. The motor shaft is mounted on self-lubricating bearings which do not require any subsequent lubrication.

3. Keep the motor clean and dry and ensure the ventilation openings are not blocked.

4. The mechanical shutter occasionally starts to leak and must then be changed.

5. Apart from cleaning the pool, all repairs, servicing and maintenance must be carried out by a Hayward-approved agent

or a qualified person. WINTERING

1. Empty the pump by removing all the drain plugs and store them in the strainer basket.

2. Disconnect the pump, remove the pipe connectors and store the entire unit in a dry, well-ventilated place or at least take the following precaution: disconnect the pump, remove the 4 bolts attaching the pump housing to the motor bracket and store the unit in a dry, well-ventilated place. Then cover the pump housing and strainer to protect them. 1%: Before recommissioning the pump, clean all the internal parts to remove dust, lime scale etc.USE ONLY HAYWARD GENUINE REPLACEMENT PARTS Page 8 of 8 Pump Rev. C TROUBLESHOOTING $7KHPRWRUGRHVQRWVWDUW

1. Check the electrical connections, switches or relays, and the circuit breaker or fuses.

2. Ensure that the motor turns freely by hand.

3. Check that rotation speeds V1, V2 and V3 are not programmed at 0rpm. If they are, restore the factory settings.

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1. The cables, connections, relays etc.

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1%: The motor on your pump is fitted with a thermal protection which, in the case of overload, will automatically cut the circuit and avoid the motor being damaged. This triggering is caused by abnormal usage conditions which need to be checked and corrected. The motor will restart without any intervention as soon as normal operating conditions are restored. &7KHPRWRUJURZOVEXWGRHVQRWVWDUW, check that a phase is not cut, the capacitor is not damaged. '2/2$'DSSHDUVRQWKHGLVSOD\RYHUORDGRURYHUKHDWLQJSUREOHP

1. Check that the motor shaft turns freely

2. Check that no debris is preventing the turbine from rotating freely

3. Check that the motor is correctly ventilated

4. After correcting the problem, press the On/Off button

( 7KHSXPSGRHVQRWSULPH 1. Ensure the strainer housing is filled with water, that the cover seal is clean and correctly positioned and that no air can enter. If necessary, tighten the cover lock screws. 2. Ensure that all the suction and discharge valves are open and not blocked and that the suction outlets in the pool are fully submerged.

3. Check that the pump draws by freeing the suction as close as possible to the pump:

a) if the pump does not draw despite being sufficiently full of priming water

1. Tighten the bolts and pipe accessories on the suction side.

2. Check the voltage to ensure that the pump is rotating at the correct speed.

3. Open the pump and check that nothing is blocking it inside,

4. Replace the mechanical shutter.

b) If the pump is drawing normally, check the suction pipe and strainer which may be blocked or be allowing air to enter. ) 1RLV\SXPS check

1. That no air is entering the suction side and causing dull crackling in the pump.

2. That there is no cavitation caused by insufficient diameter or a restriction in the suction tube. An over-sized discharge pipe can also cause cavitation. Use pipes of the correct size or purge the pipes if necessary.

3. That no vibration is occurring due to incorrect fitting.

4. That there are no foreign bodies in the pump housing.

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Stellen Sie sicher, dass Sie die Pumpe nicht bei einer Geschwindigkeit in Betrieb nehmen, die einen zu hohen :DVVHUGXUFKIOXVVIUGLH,QVWDOODWLRQ)LOWHU5RKUHE]ZHLQHQ]XQLHGULJHQ:DVVHUGXUFKIOXVVIU,KUHPRQWLHUWHQ*HUlWH erzeugt. Im Zweifelsfall fragen Sie einen Fachmann, um die korrekte Einstellung der Pumpe sicherzustellen.

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HAYWARD ne pourra être tenue pour responsable des dommages directs ou indirects résultant d’une installation, d’un raccordement ou d’une utilisation incorrecte du produit. Pour toute demande de bénéfice de la garantie et de réparation ou remplacement d’un article, contacter votre revendeur. Le retour de l’équipement en usine ne sera accepté qu’avec notre accord préalable. /HVSLqFHVG¶XVXUHQHVRQWSDVFRXYHUWHVSDUODJDUDQWLH LIMITED WARRANTY All HAYWARD products are covered for manufacturing defects or material defects for a warranty period of 2 years as of date of purchases. Any warranty claim should be accompanied by evidence of purchase, indicating date of purchase. We would therefore advise you to keep your invoice. The HAYWARD warranty is limited to repair or replacement, as chosen by HAYWARD, of the faulty products, provided that they have been subjected to normal use, in compliance with the guidelines given in their user guides, provided that the products have not been altered in any way, and provided that they have been used exclusively with HAYWARD parts and

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are excluded from the warranty. HAYWARD may not be held liable for any direct or indirect damage resulting from incorrect installation, incorrect connection, or incorrect operation of a product. In order to claim on a warranty and in order to request repair or replacement of an article, please ask your dealer. No equipment returned to our factory will be accepted without our prior written approval. :HDULQJSDUWVDUHQRWFRYHUHGE\WKHZDUUDQW\

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