Max Flo XL - Pump HAYWARD - Free user manual and instructions

Frequently Asked Questions - Max Flo XL HAYWARD

USER MANUAL Max Flo XL HAYWARD

KEEP THIS MANUAL FOR FUTURE REFERENCE

HAYWARD

WARNING: Electrical Hazard. Failure to follow instructions can result in serious injury or death. FOR USE WITH SWIMMING POOLS

WARNING - Disconnect the pump from the main power supply completely before servicing the pump or filter.
WARNING - All electrical connections must be done by a qualified electrician according to local electrical standard or, failing that, to the International Standard IEC 60364-7-702:2010.
WARNING - Be certain the machine is only plugged into a protected 230~V_v outlet that is protected from short-circuits. The pump is to be supplied by an isolating transformer or supplied through a residual current device (RCD) having a rated residual operating current not exceeding 30 mA.
WARNING - Children should be supervised to ensure that they do not play with the appliance. Keep fingers and foreign objects away from openings and moving parts.
WARNING - Motor must be suitably grounded. Connect ground wire to green grounding screw and for cord connected units use properly grounded outlet.
WARNING - Use a motor bonding lug to connect motor with other bonded parts using the appropriate size conductor as required by electrical codes.
WARNING - When making these electrical connections, refer to the diagram given under the lid of the motor terminal box. Be sure to check the electric connections are tight and sealed before powering up. Replace all covers before operation.
WARNING – Make sure that the power supply voltage required by the motor corresponds to that of the distribution network and that the power supply cables matches the power and current of the pump.
WARNING - Read and follow all instructions in this owner's manual and on the equipment. Failure to follow instructions can cause serious injury or death.

This document should be given to the owner of the swimming pool and must be kept by the owner in a safe place.

WARNING – The appliance can be used by children aged from 8 years and above and persons with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, if they have been given supervision or instruction concerning use of the appliance in a safe way and understand the hazards involved.
WARNING - Cleaning and user maintenance shall not be made by children without supervision.
WARNING - The pump is intended for continuous operation at Maximum Water temperature 35^
WARNING - Use Only Genuine Hayward® Replacement Parts.
WARNING - If the supply cord is damaged it must be replaced by the manufacturer, service agent, or similarly qualified persons in order to avoid a hazard.
WARNING - For disconnection from main power supply an external switch having a contact separation in all poles that provide a full disconnection under overvoltage category III conditions must be incorporated in the fixed wiring in accordance with the wiring rules.
WARNING - Do not operate the swimming pool pump if the power cord or the housing of the motor connection box is damaged. This can cause an electric shock. A damaged power cord or motor connection box must be replaced by a service agent or a similarly qualified person immediately in order to avoid a hazard.
WARNING - This pool motor is NOT equipped with a Safety Vacuum Release System (SVRS). SVRS helps prevent drowning due to body entrapment on underwater drains. In some pool configuration, if a person's body covers the drain, the person can be trapped by suction. Depending on your pool configuration, a SVRS may be required to meet local requirements.

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GENUINE REPLACEMENT PARTS

GENERAL POINTS

Install the pump at a suitable distance from the pool to reduce the distance between the suction point and the pump as much as possible to avoid pointless excessive pressure drops on the hydraulic circuit.

However, it is essential to comply with the safety distance required by the current installation standard (3.5 metres minimum). Install and use the product at an altitude less than 2000m

Install the pump in a dry, well-ventilated place. The motor requires the air to circulate freely around it to allow natural ventilation. Check regularly that no objects, leaves or other debris are blocking the motor cooling system.

The pump must be installed to ensure that the external disconnection switch incorporated into the fixed unit is visible and easily accessible. The switch must be located near to the pump.

The pump must be permanently installed on a concrete base using 8mm lag screws suitable for concrete, screwed into drilled implantation holes. Lock washers must be used to prevent the installation lag screws working loose over time. If the pump has to be mounted on a wooden board, 0.8mm hexagonal wood screws must be used combined with lock washers to prevent the screws working loose over time.

The acoustic pressure of Hayward® pumps is less than 70dBA.

Necessary measures:

• Connect the pump to the earth: Never operate the pump unless it is connected to the earth.
• Connect the pump with a H07RN-F 3G1,5mm² type cable.
• Include a 30mA differential protection to protect people against electric shocks which may be caused by a breach of the equipment's electrical insulation.
• Include short-circuit protection (the rating is determined according to the value given on the nameplate on the motor).
• Include a means of disconnection from the power supply having an opening distance on the contacts of all the poles ensuring the power supply is completely cut off under the conditions of a category III overvoltage.

Single phase electric motor:

The single phase motors fitted to our pumps are provided with thermal protection. This protection operates on an overload or in the event of abnormal heating of the motor coil and is reset automatically when the winding temperature drops.

Three phase electric motor:

On three phased motors the internal heat protection (screw terminal blocks) is to be connected serially in the pump's power contactor command line.

Check the running direction of the pump motor (a label is provided on the motor housing to indicate the motor running direction).

If so required by regulations and whatever the motor type, in addition to the devices mentioned above, it is also necessary to install a thereto-magnetic protective device calibrated in accordance with the indications on the motor name-plate.

The table on page 49 indicates the various characteristics of the motors fitted to our pumps.

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GENUINE REPLACEMENT PARTS

Electrical connection: Make sure that the power supply voltage required by the motor corresponds to that of the distribution network and that the power supply cables matches the power and current of the pump.

All the electric connections of the pump and the possible change of power supply cable must be hand-led by a qualified professional so as to avoid all possible danger.

When making these electrical connections, refer to the diagram given under the lid of the motor terminal box.

Be sure to check the electric connections are tight and sealed before powering up.

The pre-wiring that might be included on some of the pumps must be removed for final connection of the pump to the electric power supply. This pre-equipment is only used for works testing during the manufacturing phases.

INSTALLATION

Install the pool pump so as to reduce pressure drops to a minimum whilst complying with the distances specified in the installation standard, namely 3.5m minimum between the pump and the pool. The suction pipe must be installed with a slight uphill incline towards the pump axis. Ensure that the connections are correctly tightened and watertight. However, avoid excessively tightening the pipes. For plastic materials, use Teflon only to ensure watertightness. The diameter of the suction pipe shall depend on that of the discharge pipe. Avoid damp or non-ventilated locations. The motor requires the cooling air to circulate freely.

IMPORTANT: Check the direction of rotation before permanently connecting the motor.

INSTRUCTIONS FOR START-UP AND PRIMING: Fill the body of the strainer with water up to the level of the suction pipe. Never run the pump without water, as the water is necessary for cooling and lubrication of the mechanical shutter. Open all the suction and discharge pipe valves, and the filter air purge valve if there is one. (Any air in the suction pipes must be eliminated). Start up the generator and wait a reasonable time for priming. Five minutes is not excessive for priming (this time depends on the suction head and the length of the suction pipe). If the pump does not start or does not prime, please refer to the troubleshooting guide.

MAINTENANCE

1. Completely disconnect the pump from the mains power supply before opening the cover and cleaning the strainer. Clean the strainer basket regularly. Do not bang on the basket to clean it. Check the seal on the cover of the strainer and replace it if necessary.
2. The motor shaft is mounted on self-lubricating bearings which do not require any subsequent lubrication.
3. Keep the motor clean and dry and ensure the ventilation openings are not blocked.
4. The mechanical seal occasionally starts to leak and must then be changed.
5. Apart from cleaning the pool, all repairs, servicing and maintenance must be carried out by a Hayward®-approved agent or a qualified person.

Wear parts of the pump mentioned below should be maintained according to their estimated life:

Wear

Mechanical

Motor

Set of gasket (strainer, housing, bulkheads, drain)

Capacitor

Estimated

2 years

2

years

life

WINTERING

1. Empty the pump by removing all the drain plugs and store them in the strainer basket.
2. Disconnect the pump, remove the pipe connectors and store the entire unit in a dry, well-ventilated place or at least take the following precaution: disconnect the pump, remove the 4 bolts attaching the pump housing to the motor bracket and store the unit in a dry, well-ventilated place. Then cover the pump housing and strainer to protect them.

N.B.: Before recommissioning the pump, clean all the internal parts to remove dust, lime scale etc.

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TROUBLESHOOTING

A) The motor does not start

1. Check the electrical connections, switches or relays, and the circuit breaker or fuses.
2. Ensure that the motor turns freely by hand.

B) The motor stops, check

1. The cables, connections, relays etc.
2. Voltage drop on motor (frequently caused by cables that are too small).
3. That there is no seizing or overheating (by reading the absorbed current).

N.B.: The motor on your pump is fitted with a thermal protection which, in the case of overload, will automatically cut the circuit and avoid the motor being damaged. This triggering is caused by abnormal usage conditions which need to be checked and corrected. The motor will restart without any intervention as soon as normal operating conditions are restored.

C) The motor growls but does not start, check that a phase is not cut, the capacitor is not damaged.

D) The pump does not prime

1. Ensure the strainer housing is filled with water, that the cover seal is clean and correctly positioned and that no air can enter. If necessary, tighten the cover lock screws.
2. Ensure that all the suction and discharge valves are open and not blocked and that the suction outlets in the pool are fully submerged.
3. Check that the pump draws by freeing the suction as close as possible to the pump:

a) if the pump does not draw despite being sufficiently full of priming water

1. Tighten the bolts and pipe accessories on the suction side.
2. Check the voltage to ensure that the pump is rotating at the correct speed.
3. Open the pump and check that nothing is blocking it inside,
4. Replace the mechanical shutter.
   b) If the pump is drawing normally, check the suction pipe and strainer which may be blocked or be allowing air to enter.

E) Low flow - Generally, Check for :

1. Clogged or restricted strainer or suction line; undersized pool piping.
2. Plugged or restricted discharge line of filter (high discharge gauge reading).
3. Air leak in suction (bubbles issuing from return fittings).
4. Pump operating under speed (low voltage).
5. Plugged or restricted impeller.

1. That no air is entering the suction side and causing dull crackling in the pump.
2. That there is no cavitation caused by insufficient diameter or a restriction in the suction tube. An over-sized discharge pipe can also cause cavitation. Use pipes of the correct size or purge the pipes if necessary.
3. That no vibration is occurring due to incorrect fitting.
4. That there are no foreign bodies in the pump housing.
5. That the motor bearings have not seized due to excessive clearance, rust or prolonged overheating.

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GENUINE REPLACEMENT PARTS

BOMBA CENTRÍFUGA

MANUAL DEL USUARIO

CONSERVE ESTE MANUAL PARA CONSULTARLO POSTERIORMENTE

HAYWARD

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YpoBHeH 3ByKOBOrO DaBHeHn HaCOCOB KOMNaHn "Hayward" CoCTaBJIeT MeHee 70 dBA.

Yka3aHnna, noDJIeKaaJne BbIIOJNHeHHo:

• BbINOHNHe 3a3eMJIeHne HAcOca: 3anpeUeHO BKJIouYaTB He3a3eMJIeHHbI HAcOC.
  -Подклочинсoc пи поюи Kaбеля Tuna H07RN-F 3G1,5MM².
• PnpDcMOTPte 3aunTHoe yctpoNCTBO NO dHcpeHuaJbHomy TKy 30 mA, npEHa3NaueHoe dna 3auNTbI JIOeI OT nopaxHeH 3NEKTPnueckm TOKOM No npuHHe HApUHeH 3NEKTPnuecko N3OJIuIN O6OpYDoBaHn.
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• PpeDyCMOTPte yCtPOJCTBO OTKJIIOUeHnO rTcTN NITaHn C MEXKOHTAKTHbIM pACCToRHeM (INRA BCEX NOHOCOB), oBecneuBaHOUM NoIHOe pa3MbIKaHnE BVcIOBnx 3- katerOpIn nepeHaNPraKeHn.

Ondo3HbI 3NeKtpueckn DBrnteB:

Iy Ondno3hix 3neKtpoDburatenei, KOtOpbIMn OchaueHb Hauu Hacocbl, npedyCMOTpeHa TepMueckar 3aunTa. 3ta 3aunTa cpa6aBbaet npn neperpykax nn anHomalbHom HarpeBe o6MTKn DBratena NOCUeCTBnreT BO3BpaT CnCTembl B INCXOHOE COCTOARHe NOcNE CHNKeHn TEMnepaTyplb O6MTKn.

Tpexpa3HbI 3JNEKtpueeckn DBrarTeJIb:

Btpexpa3hbx DnHrataeNax BHytpenHra TepnoBa 3aunTa (BNHTOBbIe KJIEMMHKJ)doJxHa 6bItb NODKJIIOueHa NocpeoBaTeBHO KynpabJIOUeJINHH CNIOBOTO KOHTAKTopa HAcOca.

IpoBepbTe HnpaBHeHne BpaSeHnA DnuratEn HaCocA (Ha Kopnyce DnuratEn npCyTCTBye TabnUka C yka3aHnEM HnpaBHeHn BpaSeHn).

BcooTBcTbNnCTpe6OBaHmMnHOpMaTHOB,He3aBNCmOOTncNoB3yEmoTOtnaDbIRatEn, NOMMOBbIepeueHCNEHHbIX yctpoiCTB, Heo6xOIMo npedymCmptepb TepMOMaHHTHyIO 3aunTy, OTKaJIb6pOBaHHyIO B COOTBeTCTBn CO 3HaueHnIMY, Yka3aHHbIMn Ha qnpmeHHo TaBnUyKe DBrarTeJ.

B Ta6JIue Ha cTp. 49 npBBeHebI pa3nHbIe XapakTepcNTKIN DnBraTeJIe, KOtOpbIMN OCHaJauTcR HsHn HaocCbI.

NcNoJIb3YIe TOJIbKO OPINHAlNbHbIE 3ANCTN KOMnAHm «HAYWARD

6

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Bo n36exhaHne onaChbix cInTuayiBce 3JeKtpuueckne coeDInHeHna HAcOca, a TaKke BO3MOxHyIO 3aMeHy Ka6eJn PHTAHndoJXeH BblONHrTB KBaIINΦuNUPoBAHHb CNeUaJIncT.

Pn BbIOJIHeHm 3JeKtpuYeCKnx CoeINHeHm pyKOBoDCTByuTecb CXeMO, paCNOJIOXeHHo NOD KpbIiKo KJIeMMHO Kopo6Kn DvIgATEJIa.

Pepd BkJIOueHm nIaHn y6eINTEcb, YTO 3JIeKTPnueckne CoeINHeHn 3aTHybI IN TepMeTNHbI.

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YCTAHOBKA

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BAxHO: PpOBepbTe HnpaBHeHne BpaueHnpeed OkOHaTeIbHbIM NODKIOUeHHeM DBrTaTeJI.

YKA3AHN NO 3ANYCKU IN PPEBAPNTELbHOMY HANOJIHEHIO: 3anonHnte Kopnyc npepnlbtpa BDOOn do ypoBnA cnpauHOH Tpy6bl. 3anpeueho 3anyckaTb HACOC 6e3 BObl, T.K. OHa Heo6xOIMMa dIyoxnaKeHnry n CMA3KN caJIbHka. OTKpOte BCE KlaPAnbI acnnpauHOHbIX N OTBOHbIX Tpy6OpOBoOB, a TAKKE KlananCTpaBnBaHnry Bo3dyxa n3 fIbTa, ecIn TakoBOn IpeDycmOTpeH (Heo6xoIMNo IONHOCTbO ydaIITb BO3dYx n3 acnnpauHOHbIX Tpy6OpOBoOB). 3anyCTte rehepatop n IOdoJnte HeKOTOpoe Bpem dIy BbINOJIHeHnIpeBAPNTelbHOrO HANOJIHeHnry. PtBT MmHT He CHTaETcCNIWKOM 6BJWM INHTepBAIon BpemEH dIy npeBapNTelbHOrO HANOJIHeHnry (3TO BpEMr 3aBNCtOT BBICOTbl acnnpauHOH CNTEMbI n DmNbl acnnpauHOH Tpy6bl). Ecn hACoc He 3anyckaetc nIi He HanoJIHReTcR, TO CM. pyKOBoDCTBO NO NONKY UcTpaHEHIO HeNCnPabHocTei.

OBCJNYKINBAHNE

1. PoiHocTbIO OTKIouHTe HAcOC O T NCTOuyHnKa NITAHnnepeoTKeKpbItHeM KpbIuKn nOChcTKo npEpnbTpA. PeryIaRHO BbIOJHnTe OCHcTKy CeTkn npEpunbTa. He CtyUnte no cetke npn BbIOJIHeHn OCHcTKn. IpOBepBte npoknaKy KpbIuKn npEpnbTa n npn Heo6xOIMocTn 3aMeHnte ee.
2. Bān dībratēŋ yctāHabnBaetc Ḁ cāmocma3bIBaIoxxrc nOdiHNHKax, He tpe6yiouxn oocJeDyioüe cma3kn.
3. PndepknaBauTe uocToe n cyxoecocToHne Dnuratena N npOBepaTe BeHTnraUHOHbIe OTBepCTNa Ha HAnuHe 3arpa3HeHn.
4. Пп BOЗнКНОБЕн И yTeUKN B caJIbHnke BblIOJHnTe erO 3aMeHy.
5. BCE onepaun no pemohTy, Texo6cnyxnbAHnIO n nepnoDnueckomy 6cIyXNBAHIO, 3a NCKIouHeHEm OUncTkN 6accSeHa,doJIxHbI BblIOJHrTbcra yIOnHOMOeHHbIM npedCTaBNTeJeM KOMNaHIn "Hayward" IIN KBaIIuΦnucipOBaHHbIM cneuaJIACtOM.

Ynomaytble Hnke n3HaunBaembe DeTaHn HACOCA CneDyET O6CnyKnBaTb B COOTBETCTBm C paCyeTHbIM CpOKOM cnyk6bl:

PacYeTHbI cPoK n3HaunBaembIX qaTeH:

CTonop n rHe3do CTonopa

1 roD

KomnneT noDunHkoB DBnrgatena

1 roD

KoMnneKT npoknaIOK (npedapntbHbI KOpNc, cHTNH, CnVB)

2 roda

KoJOnKa nOKnHoueHn

2 roda

NcIIOJIb3YIe TOJIbKO OPINHAIbHbIE 3APCAHn KOMPAHn «HAYWARD

KOHCEPBAUHA 3UMHNIPEPOI

1. Onopoxhnte hacoc, cHb BCE cnBhble npo6kn n CIOXNB IN B cTeKy npednIbTpa.
2. OtklouHTe HAcoc, ydaIITe Bce Tpy6oPBOHbIe NaTpy6Kn I NOMeCTte BeCb arperaT B cyXoe XopoOIO npOBetpNBaEMoe MeCTO INI NO KpaIHeMpe npIMTe CJeDyUOJIe MeBbl: OTKIIOHTe HAcoc, ydaIITe 4 60NTa KpeIIeHHa Kopnyca HAcoca K cyINOpTy DBrIaTeJIa N NOMeCTte arperaT Ha xpaHHeN E B c6ope B cyXoe npOBetpNBaEMoe MeCTO. 3aTeM HApOHTe KopNc HAcoc a NpeΦnIbTpBa U cenJx 3aUnTbI.

PIMMEUHNE: PepeB Bo3BpaTOM HAcOCA B 3KcNpyaTaIIO BbINOJHnTe OuNCtKy BCEx BHyTpEHnX ChTei, ydaJIb C HIX nbIb, HaJIe T I. d..

YCTPAHEHNE HENCINPABHOCTEIN

A)Дигателн He 3anyckaetc

1. IpoBepbTe 3JNEKTPnueckne coeINHeHna, ABTomatbI npe, a TaKke npepbBaTeJI NJI nJIaBKe npedeoxpaHnteJI.
2. BpyuHny npoBepbTe CBO6OJHoE BpaUeHne DnurTaTeJIa.

B)Дигателб octHaHbNbBaTeC npOBepbTe CneDyUoee

WARRANTY CONDITIONS AND EXCLUSIONS FOR EU COUNTRIES

Our consumer products in the European Union, which are intended to be sold to consumers and users, have a warranty in accordance with the relevant consumer protection regulations. All HAYWARD® products are covered for manufacturing defects or material defects for a warranty period of 3 years as of date of purchases. Any warranty claim should be accompanied by evidence of purchase, indicating date of purchase. We would therefore advise you to keep your invoice. The HAYWARD® warranty is limited to repair or replacement, as chosen by HAYWARD®, of the faulty products, provided that they have been subjected to normal use, in compliance with the guidelines given in their user guides, provided that the products have not been altered in any way, and provided that they have been used exclusively with HAYWARD® parts and components. The warranty does not cover damage due to frost and to chemicals. Any other costs (transport, labour, etc.) are excluded from the warranty.

HAYWARD® may not be held liable for any direct or indirect damage resulting from incorrect installation, incorrect connection, or incorrect operation of a product.

In order to claim on a warranty and in order to request repair or replacement of an article, please ask your dealer.

No equipment returned to our factory will be accepted without our prior written approval.

Wearing parts are not covered by the warranty (see maintenance part of the manual).

CONDICIONES DE GARANTIA Y EXCLUSIONES PARA PAÍSES DE LA UNión EUROPEA

TAPAHNHBIE YCIOBNA N NCKJIHOYENIA JI A CTPAH EBPOENCKOFO COIO3A

Ha haun noTpe6ntbckne TOBapb IB Ebponeckom Co03e, npedha3hauehhbie dnn npodaan noTpe6ntenm n noIb3OBaTeJAM, pacnpoctpaHareTcra papaTHn B COOTBeTCTBn C npimeHMbIMn npabnAmn 3aunbl npab noTpe6nten. Ha BCE n3denn KOMNAHn HAYWARD》pacnpoctpaHareTc rapaHTn B cnyae obnapyekn NpOIN3BOndtBeHHbIX IIO6 MoTePnAnbix DepeKTOB cpoKOM Ha 3 roDa, hauHnaC daTbI NOkynKn. K JIO6bIM npTeH3nM No rapaTHn CneDyET B o83aTeNbHom nopRdKe npinaratb Doka3aTeNbCTBO NOkynKn n3dEInr, coedeXauee daTy ee COBepWeHn. TOnTOMy Mbl HactoTebHo peKomeHdyem Bam coxpaHaryt b cet-phiAtypy.

Iapantn, npedocabnemar Ha n3denna KOMnAHN «HAYWARB», orpaunuBaetcpeMOHTom uIN 3ameHoJ depeKTHbIX n3denno no Bb6opy KOMnAHN «HAYWARB», npu ycnobnn nx HopmaNbHO 3Knpyataun C co6nOHeHne Tpe6oBaHni, npnBeHHbix B pykoBOCTBax K Hm, a taKe npu OTCyTCTBn KaNX-JIn6o N3MeHn DaHHbx N3denn INCNOJIb3OBaHNI TOlbKO opnHaNbHbIX DeTaneN i KOMnEeKTyUox. Iapantn He pacnpoctpaHReTc Ha nobpeXeHn, npnuHHeHbIE BO3deICTBnEM opnHaNbHbIX DeTaneN i KOMnEeKTyUox. Iapantn He pacnpoctpaHReTc Ha nobpeXeHn, npnuHHeHbIE BO3deICTBnEM Hn3kNx Temnepatyp nn XIMKaTOB. Bce npouhe pacxOdb (TpahCnpotnpOBka, obcyjmbaHne n T.I.) n3 rapaHTnn NckIIOueHbl.

KOMnHnRA YAWARD He HeceT OTBETCTBEHHOCTN 3a IIO6oI npraMo NIO KOCBeHHbYUeP6, NOHeCEHHb BCJeDCTBne HeHaJIeXaSeI yCTaHOBKn, NOKNIOeHn NIO 3KCNpyATAuIN N3DeNIA.

Toro, TObI npEdbBnTb npTeH3nn no rapaHTn nn nOtpe6oBaTb peMOHa / 3aMeHbI n3dEInra, o6paTntecb K CBOemy dnepey.

Bo3Bpat o6opuyoBaHn Ha 3aBOJ-n3rOToBtEnb OcUeCTBnreTc TOnIbKO npi HauJeM ppeBapTehHom corNaCn.

Hactoiaa rapaHTn He pacnpocpaHRe Tc Hn3HaunBaemble qactn (cm. yactb pykoBODCTBa no o6nykuaHIO).

FR - INFORMATIONS ENVIRONNEMENTALES:

Provision on waste electrical and electronic equipment from professionals. In accordance with Directive 2012/19/EU on the management of waste electrical and electronic equipment, this pump must be taken to a separate collection point. = = > Contact your distributor for more information.