GWS 24230 LVI - Broyeur BOSCH - Free user manual and instructions
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USER MANUAL GWS 24230 LVI BOSCH
1 609 92A 5FE GWS Professional
General Power Tool Safety Warnings
WARNING Read all safety warnings and all in-
structions. Failure to follow the
warnings and instructions may result in electric shock, fire
and/or serious injury.
Save all warnings and instructions for future reference.
The term "power tool" in the warnings refers to your mains-
operated (corded) power tool or battery-operated (cord-
Work area safety u Keep work area clean and well lit. Cluttered or dark areas invite accidents. u Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or
dust. Power tools create sparks which may ignite the dust
or fumes. u Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.
Electrical safety u Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with
earthed (grounded) power tools. Unmodified plugs and
matching outlets will reduce risk of electric shock. u Avoid body contact with earthed or grounded sur- faces, such as pipes, radiators, ranges and refrigerat-
ors. There is an increased risk of electric shock if your
body is earthed or grounded. u Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of elec-
tric shock. u Do not abuse the cord. Never use the cord for carry- ing, pulling or unplugging the power tool. Keep cord
away from heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the risk of electric
shock. u When operating a power tool outdoors, use an exten- sion cord suitable for outdoor use. Use of a cord suit-
able for outdoor use reduces the risk of electric shock.. u If operating a power tool in a damp location is un- avoidable, use a residual current device (RCD) protec- 1 609 92A 5FE | (12.02.2020) Bosch Power ToolsEnglish | 17
ted supply. Use of an RCD reduces the risk of electric
u Stay alert, watch what you are doing and use common
sense when operating a power tool. Do not use a
power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inatten-
tion while operating power tools may result in serious per-
u Use personal protective equipment. Always wear eye
protection. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection
used for appropriate conditions will reduce personal in-
u Prevent unintentional starting. Ensure the switch is in
the off-position before connecting to power source
and/or battery pack, picking up or carrying the tool.
Carrying power tools with your finger on the switch or en-
ergising power tools that have the switch on invites acci-
u Remove any adjusting key or wrench before turning
the power tool on. A wrench or a key left attached to a
rotating part of the power tool may result in personal in-
u Do not overreach. Keep proper footing and balance at
all times. This enables better control of the power tool in
unexpected situations.
u Dress properly. Do not wear loose clothing or jew-
ellery. Keep your hair, clothing and gloves away from
moving parts. Loose clothes, jewellery or long hair can
be caught in moving parts.
u If devices are provided for the connection of dust ex-
traction and collection facilities, ensure these are con-
nected and properly used. Use of dust collection can re-
duce dust-related hazards.
Power tool use and care
u Do not force the power tool. Use the correct power
tool for your application. The correct power tool will do
the job better and safer at the rate for which it was de-
u Do not use the power tool if the switch does not turn it
on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
u Disconnect the plug from the power source and/or the
battery pack from the power tool before making any
adjustments, changing accessories, or storing power
tools. Such preventive safety measures reduce the risk
of starting the power tool accidentally.
u Store idle power tools out of the reach of children and
do not allow persons unfamiliar with the power tool or
these instructions to operate the power tool. Power
tools are dangerous in the hands of untrained users.
u Maintain power tools. Check for misalignment or bind-
ing of moving parts, breakage of parts and any other
condition that may affect the power tool’s operation.
If damaged, have the power tool repaired before use.
Many accidents are caused by poorly maintained power
u Keep cutting tools sharp and clean. Properly main-
tained cutting tools with sharp cutting edges are less
likely to bind and are easier to control.
u Use the power tool, accessories and tool bits etc. in
accordance with these instructions, taking into ac-
count the working conditions and the work to be per-
formed. Use of the power tool for operations different
from those intended could result in a hazardous situation.
u Have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
Safety information for the angle grinder
Safety Warnings common for Grinding, Sanding, Wire
Brushing or Abrasive Cutting Off operations
u This power tool is intended to function as a grinder,
sander, wire brush or cut-off tool. Read all safety
warnings, instructions, illustrations and specifica-
tions provided with this power tool. Failure to follow all
instructions listed below may result in electric shock, fire
and/or serious injury.
u Operations such as polishing are not recommended to
be performed with this power tool. Operations for
which the power tool was not designed may create a haz-
ard and cause personal injury.
u Do not use accessories which are not specifically de-
signed and recommended by the tool manufacturer.
Just because the accessory can be attached to your
power tool, it does not assure safe operation.
u The rated speed of the accessory must be at least
equal to the maximum speed marked on the power
tool. Accessories running faster than their rated speed
can break and fly apart.
u The outside diameter and the thickness of your ac-
cessory must be within the capacity rating of your
power tool. Incorrectly sized accessories cannot be ad-
equately guarded or controlled.
u Threaded mounting of accessories must match the
grinder spindle thread. For accessories mounted by
flanges, the arbour hole of the accessory must fit the
locating diameter of the flange. Accessories that do not
match the mounting hardware of the power tool will run
out of balance, vibrate excessively and may cause loss of
u Do not use a damaged accessory. Before each use in-
spect the accessory such as abrasive wheels for chips
and cracks, backing pad for cracks, tear or excess
wear, wire brush for loose or cracked wires. If power
tool or accessory is dropped, inspect for damage or in-
stall an undamaged accessory. After inspecting and
installing an accessory, position yourself and bystand-
ers away from the plane of the rotating accessory and
Bosch Power Tools 1 609 92A 5FE | (12.02.2020)18 | English
run the power tool at maximum no load speed for one
minute. Damaged accessories will normally break apart
during this test time.
u Wear personal protective equipment. Depending on
application, use face shield, safety goggles or safety
glasses. As appropriate, wear dust mask, hearing pro-
tectors, gloves and workshop apron capable of stop-
ping small abrasive or workpiece fragments. The eye
protection must be capable of stopping flying debris gen-
erated by various operations . The dust mask or respir-
ator must be capable of filtrating particles generated by
your operation. Prolonged exposure to high intensity
noise may cause hearing loss.
u Keep bystanders a safe distance away from work area.
Anyone entering the work area must wear personal
protective equipment. Fragments of workpiece or of a
broken accessory may fly away and cause injury beyond
immediate area of operation.
u Hold the power tool by insulated gripping surfaces
only, when performing an operation where the cutting
accessory may contact hidden wiring or its own cord.
Cutting accessory contacting a "live" wire may make ex-
posed metal parts of the power tool "live" and could give
the operator an electric shock.
u Position the cord clear of the spinning accessory. If
you lose control, the cord may be cut or snagged and your
hand or arm may be pulled into the spinning accessory.
u Never lay the power tool down until the accessory has
come to a complete stop. The spinning accessory may
grab the surface and pull the power tool out of your con-
u Do not run the power tool while carrying it at your
side. Accidental contact with the spinning accessory
could snag your clothing, pulling the accessory into your
u Regularly clean the power tool’s air vents. The motor’s
fan will draw the dust inside the housing and excessive
accumulation of powdered metal may cause electrical
u Do not operate the power tool near flammable materi-
als. Sparks could ignite these materials.
u Do not use accessories that require liquid coolants.
Using water or other liquid coolants may result in electro-
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotat-
ing wheel, backing pad, brush or any other accessory. Pinch-
ing or snagging causes rapid stalling of the rotating access-
ory which in turn causes the uncontrolled power tool to be
forced in the direction opposite of the accessory’s rotation
at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by
the workpiece, the edge of the wheel that is entering into the
pinch point can dig into the surface of the material causing
the wheel to climb out or kick out. The wheel may either
jump toward or away from the operator, depending on direc-
tion of the wheel’s movement at the point of pinching. Abras-
ive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect
operating procedures or conditions and can be avoided by
taking proper precautions as given below.
u Maintain a firm grip on the power tool and position
your body and arm to allow you to resist kickback
forces. Always use auxiliary handle, if provided, for
maximum control over kickback or torque reaction
during start-up. The operator can control torque reac-
tions or kickback forces, if proper precautions are taken.
u Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
u Do not position your body in the area where power
tool will move if kickback occurs. Kickback will propel
the tool in direction opposite to the wheel’s movement at
the point of snagging.
u Use special care when working corners, sharp edges
etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to
snag the rotating accessory and cause loss of control or
u Do not attach a saw chain woodcarving blade or
toothed saw blade. Such blades create frequent kick-
back and loss of control.
Safety Warnings specific for Grinding and Abrasive
Cutting-Off operations
u Use only wheel types that are recommended for your
power tool and the specific guard designed for the se-
lected wheel. Wheels for which the power tool was not
designed cannot be adequately guarded and are unsafe.
u The grinding surface of centre depressed wheels must
be mounted below the plane of the guard lip. An im-
properly mounted wheel that projects through the plane
of the guard lip cannot be adequately protected.
u The guard must be securely attached to the power tool
and positioned for maximum safety, so the least
amount of wheel is exposed towards the operator.
The guard helps to protect operator from broken wheel
fragments, accidental contact with wheel and sparks that
could ignite clothing.
u Wheels must be used only for recommended applica-
tions. For example: do not grind with the side of cut-
off wheel. Abrasive cut-off wheels are intended for peri-
pheral grinding, side forces applied to these wheels may
cause them to shatter.
u Always use undamaged wheel flanges that are of cor-
rect size and shape for your selected wheel. Proper
wheel flanges support the wheel thus reducing the pos-
sibility of wheel breakage. Flanges for cut-off wheels may
be different from grinding wheel flanges.
u Do not use worn down wheels from larger power
tools. Wheel intended for larger power tool is not suit-
able for the higher speed of a smaller tool and may burst.
1 609 92A 5FE | (12.02.2020) Bosch Power ToolsEnglish | 19
Additional Safety Warnings specific for Abrasive Cutting
u Do not “jam” the cut-off wheel or apply excessive
pressure. Do not attempt to make an excessive depth
of cut. Overstressing the wheel increases the loading
and susceptibility to twisting or binding of the wheel in
the cut and the possibility of kickback or wheel breakage.
u Do not position your body in line with and behind the
rotating wheel. When the wheel, at the point of opera-
tion, is moving away from your body, the possible kick-
back may propel the spinning wheel and the power tool
u When wheel is binding or when interrupting a cut for
any reason, switch off the power tool and hold the
power tool motionless until the wheel comes to a com-
plete stop. Never attempt to remove the cut-off wheel
from the cut while the wheel is in motion otherwise
kickback may occur. Investigate and take corrective ac-
tion to eliminate the cause of wheel binding.
u Do not restart the cutting operation in the workpiece.
Let the wheel reach full speed and carefully re-enter
the cut. The wheel may bind, walk up or kickback if the
power tool is restarted in the workpiece.
u Support panels or any oversized workpiece to minim-
ize the risk of wheel pinching and kickback. Large
workpieces tend to sag under their own weight. Supports
must be placed under the workpiece near the line of cut
and near the edge of the workpiece on both sides of the
u Use extra caution when making a “pocket cut” into ex-
isting walls or other blind areas. The protruding wheel
may cut gas or water pipes, electrical wiring or objects
that can cause kickback.
Safety Warnings specific for Sanding operations
u Do not use excessively oversized sanding disc paper.
Follow manufacturers recommendations, when select-
ing sanding paper. Larger sanding paper extending bey-
ond the sanding pad presents a laceration hazard and
may cause snagging, tearing of the disc, or kickback.
Safety Warnings specific for Wire Brushing operations
u Be aware that wire bristles are thrown by the brush
even during ordinary operation. Do not overstress the
wires by applying excessive load to the brush The wire
bristles can easily penetrate light clothing and/or skin.
u If the use of a guard is recommended for wire brush-
ing, do not allow any interference of the wire wheel or
brush with the guard. Wire wheel or brush may expand
in diameter due to work load and centrifugal forces.
Additional safety information
Wear safety goggles.
u Use suitable detectors to determine if utility lines are
hidden in the work area or call the local utility com-
pany for assistance. Contact with electric lines can lead
to fire and electric shock. Damaging a gas line can lead to
explosion. Penetrating a water line causes property dam-
age or may cause an electric shock.
u Do not touch grinding and cutting discs until they have
cooled down. The discs can become very hot while work-
u Release the On/Off switch and set it to the off position
when the power supply is interrupted, e. g., in case of
a power failure or when the mains plug is pulled. This
prevents uncontrolled restarting.
u Secure the workpiece. A workpiece clamped with
clamping devices or in a vice is held more secure than by
Products sold in GB only:
Your product is fitted with an BS 1363/A approved electric
plug with internal fuse (ASTA approved to BS 1362).
If the plug is not suitable for your socket outlets, it should be
cut off and an appropriate plug fitted in its place by an au-
thorised customer service agent. The replacement plug
should have the same fuse rating as the original plug.
The severed plug must be disposed of to avoid a possible
shock hazard and should never be inserted into a mains
Product Description and
Read all the safety and general instructions.
Failure to observe the safety and general in-
structions may result in electric shock, fire
and/or serious injury.
Please observe the illustrations at the beginning of this oper-
The power tool is intended for cutting, roughing and brush-
ing metal and stone materials without the use of water.
A special protective guard for cutting must be used when
cutting bonded abrasives.
Sufficient dust extraction must be provided when cutting
With approved abrasive tools, the power tool can be used for
sanding with sanding discs.
The numbering of the product features refers to the diagram
of the power tool on the graphics page.
Auxiliary handle (insulated gripping surface)
Two-pin spanner for clamping nut
Protective guard for grinding
Clamping lever for protective guard
Adjusting screw for protective guard
Mounting flange with O‑ring
Protective guard for cutting
Handle (insulated gripping surface)
Diamond cutting disc
Extraction guard for cutting with cutting guides
Accessories shown or described are not included with the
product as standard. You can find the complete selection of
accessories in our accessories range.
Grinding spindle thread M 14 M 14 M 14
Max. thread length of grinding spindle mm 25 25 25
Starting current limitation ● ● ●
Rotatable auxiliary handle − − ●
Weight according to EPTA-Procedure 01:2014
– with low-vibration auxiliary handle kg 5.3 5.4 5.4
– with standard auxiliary handle kg 5.2 5.3 5.3
Grinding spindle thread M 14 M 14 M 14
Max. thread length of grinding spindle mm 25 25 25
Starting current limitation ● ● ●
Restart protection ● ● ●
Rotatable auxiliary handle ● ● ●
Weight according to EPTA-Procedure 01:2014
– with low-vibration auxiliary handle kg 5.5 5.5 5.6
1 609 92A 5FE | (12.02.2020) Bosch Power ToolsEnglish | 21
Angle grinder GWS24-230 LVI GWS26-180 LVI GWS26-230 LVI
– with standard auxiliary handle kg 5.4 5.4 5.5
/ II / II / II The specifications apply to a rated voltage [U] of 230 V. These specifications may vary at different voltages and in country-specific models.
When switching on power tools with starting current limitation, the voltage drops briefly. Interference with other equipment may occur in the
event of unfavourable conditions in the electricity supply. Malfunctions are not expected if the impedances in the electricity supply are below
Noise emission values determined according to EN60745-2-3.
Typically, the A-weighted noise level of the power tool is
Sound pressure level
(triax vector sum) and uncertainty K determined according to EN60745-2-3:
Grinding surfaces (roughing):
Grinding with abrasive disc:
Noise emission values determined according to EN60745-2-3.
Typically, the A-weighted noise level of the power tool is
Sound pressure level
(triax vector sum) and uncertainty K determined according to EN60745-2-3:
Grinding surfaces (roughing):
Grinding with abrasive disc:
The vibration level given in these instructions has been
measured in accordance with a standardised measuring pro-
cedure and may be used to compare power tools. It can also
be used for a preliminary estimation of exposure to vibra-
The stated vibration level applies to the main applications of
the power tool. However, if the power tool is used for differ-
Bosch Power Tools 1 609 92A 5FE | (12.02.2020)22 | English
ent applications, with different application tools or poorly
maintained, the vibration level may differ. This can signific-
antly increase the exposure to vibration over the total work-
To estimate the exposure to vibration accurately, the times
when the tool is switched off or when it is running but not ac-
tually being used should also be taken into account. This can
significantly reduce the exposure to vibration over the total
Implement additional safety measures to protect the oper-
ator from the effects of vibration, such as servicing the
power tool and application tools, keeping the hands warm,
and organising workflows correctly.
Fitting protective equipment
u Pull the plug out of the socket before carrying out any
work on the power tool.
Note: If the grinding disc breaks during operation or the
holding fixtures on the protective guard/power tool become
damaged, the power tool must be sent to the after-sales ser-
vice immediately; see the "After-Sales Service and Applica-
tion Service" section for addresses.
Protective Guard for Grinding
Open the clamping lever(8). Place the protective guard(6)
with the coding cam(7) engaging into the coding groove on
the spindle collar until the shoulder of the protective guard is
seated against the flange of the power tool, and turn the pro-
tective guard(6) to the required position. Close the clamp-
u Adjust the protective guard (6) such that sparking in
the direction of the operator is prevented.
The tensioning force of the clamp from the protective
guard(6) can be changed by loosening or tightening the ad-
justment screw(9). Ensure that protective guard(6) is fitted
securely and check it regularly.
Note: The coding cams on the protective guard(6) ensure
that only a protective guard that is suitable for the power
Protective guard for cutting
u Always use the protective guard for cutting (15) when
cutting bonded abrasives.
u Provide sufficient dust extraction when cutting stone.
The protective guard for cutting (15) is fitted in the same
way as the protective guard for grinding (6).
Extraction guard for cutting with a guide block
The extraction guard for cutting with a guide block (20) is fit-
ted in the same way as the protective guard for grinding (6).
u Do not operate your power tool without the side
u Do not continue to use the power tool if the auxiliary
handle is damaged. Do not make any alterations to the
Screw the side handle (4) on the left or right of the machine
head depending on how your are working.
The integrated vibration
damping function reduces
the generated vibration.
u Do not continue to use the power tool if the damping
u Always fit the hand guard (21) when working with the
rubber sanding plate (23) or with the cup brush/disc
Attach the hand guard (21) to the side handle (4).
Fitting the abrasive tools
u Pull the plug out of the socket before carrying out any
work on the power tool.
u Do not touch grinding and cutting discs until they have
cooled down. The discs can become very hot while work-
Clean the grinding spindle (18) and all the parts to be fitted.
Lock the grinding spindle with the spindle lock button (1)
before clamping and releasing the abrasive tools.
u Do not press the spindle lock button while the grind-
ing spindle is moving. The power tool may become dam-
aged if you do this.
To change the abrasive tool easily without having to use any
additional tools, you can use the quick-clamping nut (14) in-
stead of the clamping nut (13).
u The quick-clamping nut (14) may be used only for
grinding or cutting discs.
Only use quick-clamping nuts (14) that are in good work-
ing order and not damaged.
When screwing on, make sure that the printed side of the
quick-clamping nut (14) is not facing the grinding disc;
the arrow must be pointing towards the index mark (27).
Press the spindle lock but-
ton (1) to lock the grinding
spindle. To tighten the
quick-clamping nut, turn
the grinding disc firmly
1 609 92A 5FE | (12.02.2020) Bosch Power ToolsEnglish | 23
If the quick-clamping nut
has been attached correctly
and is not damaged, you
can loosen it by hand by
turning the knurled ring an-
ticlockwise. If the quick-
clamping nut is stuck, do
not attempt to loosen it
with pliers – always use
the two-pin spanner. Posi-
tion the two‑pin spanner as
shown in the figure.
Grinding/cutting disc
Pay attention to the dimensions of the abrasive tools. The
diameter of the hole must match that of the mounting flange.
Do not use an adapter or reducer.
When using diamond cutting discs, ensure that the arrow in-
dicating the direction of rotation on the diamond cutting disc
matches the direction of rotation of the power tool (see the
direction of rotation arrow on the machine head).
See the graphics page for assembling instructions.
To fasten the grinding/cutting disc, screw on the clamping
nut (13) and tighten with the two-pin spanner; see the (see "
Quick-clamping nut ", page22) section.
u After fitting the abrasive tool, check that the abrasive
tool is fitted correctly and can turn freely before
switching on the power tool. Make sure that the abras-
ive tool does not brush against the protective guard or
A plastic part (O-ring) is fitted around the cent-
ring collar in the mounting flange (10). If the
O-ring is missing or damaged, the mounting
flange (10) must be replaced before operation
u Always fit the hand guard (21) when working with the
u Always fit the hand guard (21) when working with the
rubber sanding pad (23).
See the graphics page for fitting instructions.
Before fitting the rubber sanding pad (23), place the two
spacer discs (22) on the grinding spindle (18).
Screw on the round nut (25) and tighten with the two-pin
Cup brush/disc brush
u Always fit the hand guard (21) when working with the
cup brush or disc brush.
See the graphics page for fitting instructions.
The cup brush/disc brush must be screwed onto the grinding
spindle until it rests firmly against the grinding spindle flange
at the end of the grinding spindle thread. Tighten the cup
brush/disc brush with an open-ended spanner.
Approved abrasive tools
You can use all the abrasive tools mentioned in these operat-
The permissible speed [min
] or the circumferential speed
[m/s] of the abrasive tools used must at least match the val-
ues given in the table.
It is therefore important to observe the permissible rota-
tional/circumferential speed on the label of the abrasive
Turning the main handle
GWS 24-180 LVI / GWS 24-230 LVI / GWS 26-180 LVI /
u Pull the plug out of the socket before carrying out any
work on the power tool.
The main handle (28) can be rotated 90° to the left or right
relative to the motor housing. This enables the on/off switch
to be brought into a more convenient position for particular
working situations, suchas cutting operations using the ex-
traction guard for cutting with a guide block (20) or for left-
Pull back the handle release (29) in the direction of the ar-
row while simultaneously turning the main handle (28) until
it clicks into the required position.
Dust/Chip Extraction
The dust from materials such as lead paint, some types of
wood, minerals and metal can be harmful to human health.
Touching or breathing in this dust can trigger allergic reac-
Bosch Power Tools 1 609 92A 5FE | (12.02.2020)24 | English
tions and/or cause respiratory illnesses in the user or in
people in the near vicinity.
Certain dusts, such as oak or beech dust, are classified as
carcinogenic, especially in conjunction with wood treatment
additives (chromate, wood preservative). Materials contain-
ing asbestos may only be machined by specialists.
– Use a dust extraction system that is suitable for the ma-
terial wherever possible.
– Provide good ventilation at the workplace.
– It is advisable to wear a P2 filter class breathing mask.
The regulations on the material being machined that apply in
the country of use must be observed.
u Avoid dust accumulation at the workplace. Dust can
u Pay attention to the mains voltage. The voltage of the
power source must match the voltage specified on the
rating plate of the power tool. Power tools marked
with 230V can also be operated with 220V.
When operating the power tool using a mobile generator that
does not have sufficient reserve capacity or an adequate
voltage control system with inrush current boost converter,
loss of performance or atypical behaviour may occur upon
Please check the suitability of the power generator you are
using, particularly with regard to the mains voltage and fre-
u Products that are only sold in AUS and NZ: Use a resid-
ual current device (RCD) with a nominal residual current
To start the power tool, push the on/off switch(3) forwards
and then press it down.
To lock-on the pressed on/off switch(3), push the on/off
switch (3) further forwards.
To switch off the power tool, release the on/off switch(3);
or, if the switch is locked, briefly press the on/off switch(3)
and then release it.
Switch without locking mechanism (country-specific):
To start the power tool, push the on/off switch(3) forwards
and then press it down.
To switch off the power tool, release the on/off switch(3).
u Always check abrasive tools before using them. The
abrasive tool must be fitted properly and be able to
move freely. Carry out a test run for at least one
minute with no load. Do not use abrasive tools that are
damaged, run untrue or vibrate during use. Damaged
abrasive tools can burst apart and cause injuries.
Starting current limitation
The electronic starting current limitation feature restricts the
power of the power tool when it is switched on and enables
operation using a 16 A fuse.
Note: If the power tool runs at full speed immediately after
being switched on, this means that the starting current limit-
ation and restarting protection mechanisms have failed. The
power tool must be sent to the after-sales service immedi-
ately; see the "After-Sales Service and Application Service"
section for addresses.
If there is a sudden kickback in the power tool,
e.g. jamming in a separating cut, the power
supply to the motor will be interrupted elec-
To restart the tool, set the On/Off switch (3) to the "off" po-
sition and then switch the power tool on again.
The restart protection feature prevents the power tool from
uncontrolled starting after the power supply to it has been
To restart the tool, set the on/off switch (3) to the off posi-
tion and then switch the power tool on again.
u Pull the plug out of the socket before carrying out any
work on the power tool.
u Exercise caution when cutting slots in structural walls;
see the "Information on structural design" section.
u Clamp the workpiece if it is not secure under its own
u Do not load the power tool so heavily that it comes to a
u If the power tool has been subjected to a heavy load,
continue to run it at no-load for several minutes to
cool down the accessory.
u Do not use the power tool with a cut-off stand.
u Do not touch grinding and cutting discs until they have
cooled down. The discs can become very hot while work-
Note: Remove the plug from the socket when not using the
tool. When the power tool is plugged in, mains voltage is
present and the tool consumes a small amount of electricity,
even if switched off.
u Never use cutting discs for rough grinding.
The best rough grinding results are achieved with a set angle
of 30° to 40°. Move the power tool back and forth with mod-
erate pressure. This will ensure that the workpiece does not
become too hot or discolour and that grooves are not
With the flap disc (accessory), curved surfaces and profiles
can be worked. Flap discs have a considerably higher ser-
1 609 92A 5FE | (12.02.2020) Bosch Power ToolsEnglish | 25
vice life, lower noise levels and lower sanding temperatures
than conventional sanding sheets.
u Always use the protective guard for cutting (15) when
cutting bonded abrasives.
When carrying out abrasive cutting, use a moderate feed
that is suited to the material being machined. Do not exert
pressure on the cutting disc and do not tilt or swing the
Do not attempt to reduce the speed of a cutting disc coming
to a stop by applying pressure from the side.
The power tool must always
work in an up-grinding mo-
tion. Otherwise, there is a
risk that it will be pushed
uncontrolled out of the cut.
For best results when cut-
ting profiles and rectangular
tubing, start at the smallest
u Provide sufficient dust extraction when cutting stone.
u The power tool may be used only for dry cutting/grind-
For best results when cutting stone, use a diamond cutting
When using the extraction guard for cutting with a guide
block (20), the vacuum cleaner must be approved for vacu-
uming stone dust. Suitable vacuum cleaners are available
Switch on the power tool
and position it with the
front part of the guide block
on the workpiece. Move the
power tool with a moderate
feed motion that is suited to
the material being ma-
When cutting especially
hard materials such as con-
crete with a high pebble content, the diamond cutting disc
can overheat and become damaged as a result. This is
clearly indicated by circular sparking, rotating with the dia-
If this happens, stop cutting and allow the diamond cutting
disc to cool down by running the power tool for a short time
at maximum speed with no load.
Working noticeably slower and with circular sparking indic-
ate that the diamond cutting disc that has become dull. You
can resharpen the disc by briefly cutting into abrasive mater-
ial (e.g. lime-sand brick).
Information on structural design
Slots in load-bearing walls are subject to DIN 1053 part 1 or
country-specific regulations. These regulations must be ob-
served under all circumstances. Seek advice from the re-
sponsible structural engineer, architect or construction su-
pervisor before starting work.
Maintenance and Service
Maintenance and cleaning
u Pull the plug out of the socket before carrying out any
work on the power tool.
u To ensure safe and efficient operation, always keep
the power tool and the ventilation slots clean.
u In extreme conditions, always use a dust extractor if
possible. Blow out ventilation slots frequently and in-
stall a residual current device (RCD) upstream. When
machining metals, conductive dust can settle inside the
power tool, which can affect its protective insulation.
Store and handle the accessories carefully.
In order to avoid safety hazards, if the power supply cord
needs to be replaced, this must be done by Bosch or by an
after-sales service centre that is authorised to repair Bosch
After-Sales Service and Application Service
Our after-sales service responds to your questions concern-
ing maintenance and repair of your product as well as spare
parts. You can find explosion drawings and information on
spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you
with any questions about our products and their accessor-
In all correspondence and spare parts orders, please always
include the 10‑digit article number given on the nameplate
Australia, New Zealand and Pacific Islands
Robert Bosch Australia Pty. Ltd.
Customer Contact Center
Robert Bosch Ltd. (B.S.C.)
UB 9 5HJ At www.bosch-pt.co.uk you can order spare parts or arrange
the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
Republic of South Africa
Hotline: (011) 6519600
35 Roper Street, New Centre
E-Mail: bsctools@icon.co.za
KZN – BSC Service Centre
Unit E, Almar Centre
E-Mail: bsc.dur@za.bosch.com
Western Cape – BSC Service Centre
Democracy Way, Prosperity Park
Armenia, Azerbaijan, Georgia
TOO “Robert Bosch” Power Tools, After Sales Service
The power tool, accessories and packaging should be re-
cycled in an environmentally friendly manner.
Do not dispose of power tools along with
Only for EU countries:
According to the European Directive 2012/19/EU on Waste
Electrical and Electronic Equipment and its implementation
into national law, power tools that are no longer usable must
be collected separately and disposed of in an environment-
ally friendly manner.
Bosch Service Center
Bosch Service Center
Overflatesliping (grovsliping):
Overflatesliping (grovsliping):
Robert Bosch Sp. z o.o.
D b d [ot/min] [m/s]
Robert Bosch SRL Service scule electrice
www.bosch-pt.com/bg/bg/
EU Declaration of Conformity
We declare under our sole responsibility that the stated products comply
with all applicable provisions of the directives and regulations listed below
and are in conformity with the following standards.
Technical file at: *
Chairman of Executive
Head of Product Certification
ManualGo.com