MAX 132-S - Electric drill KRESS - Free user manual and instructions

USER MANUAL MAX 132-S KRESS

The battery-driven rotary screwdriver is universally suitable for use as a drill or a screwdriver with wood, metal and plastic.

Safety Instructions and Accident Prevention WARNING! When using battery-driven tools basic safety precautions are to be taken, including the following, in order to reduce the risk of fire, batteries leaking and persons becoming injured. Before operating the machine, please read through the operating instructions completely, follow the Safety Instructions in this manual as well as the general Safety Instructions for Power Tools in the accompanying booklet. Important instructions, which should be read before starting operation, and which we strongly recommend observing: – For charging the batteries, only use a charger which is recommended by the manufacturer and never use the recommended charger to charge other electrical equipment. – Never carry the tool with your finger on the switch. – Before any work on the machine itself, remove the battery. – Do not use any defective or deformed batteries. – Any machines and batteries that are not being used should be kept separately in a dry place that is high up or locked, out of the reach of children. For safety’s sake, a battery charger connected to the mains should also be permanently supervised. – Do not expose the machine, battery and battery charger to rain. Do not use the machines in a wet or damp environment. – Always keep the battery and battery charger clean and dry. – Do not open the battery and protect from impact. – Protect the battery from heat and fire: Danger of explosion! Do not place the battery on radiators or expose to strong sun rays for a longer time; temperatures over 50 °C cause damage. English

– In extreme conditions battery fluid can leak out. This does not mean it is defective. If in such a case the casing is no longer sealed and battery fluid comes into contact with the skin, proceed as follows:

1. Wash affected skin immediately with soap and

2. Neutralise the battery fluid with vinegar or lemon

3. If the eyes are affected, rinse with clear water with

at least 10 minutes. Consult a doctor immediately! – Before connecting the charger to the mains, please check that the voltage of your mains connection corresponds to the voltage stated on the nameplate of the charger. – Always inspect the plug and cable before use. If damaged, they must be replaced by a qualified professional. – Caution - High voltage: Do not open the battery charger! – Ensure that the connection between the battery charger and battery is correctly positioned and is not obstructed by foreign bodies. – Keep battery charger slot free of foreign objects and protect against dirt and humidity. Store in a dry and frost-free place. – When the battery is outside the battery charger, cover battery terminals to avoid short circuits from metal objects. Danger of fire or explosion results when shorted by a metal object! – Do not charge batteries of other manufacturers. Only use genuine Kress accessories. – Observe notes on environmental protection. – When drilling or screwing in walls, they must be checked for hidden electric cables or water and gas pipes with a detector. – Do not work with materials containing asbestos! – Do not drill holes into the housing to label the machine. The protective insulation will be bridged. Please use self-adhesive labels. – Protect the cables of the battery charger from sharp edges. Damaged cables must be replaced immediately by one of our service depots. ON/OFF switch Rotational direction switch Mechanical two-speed selector Torque adjustment ring Battery locking Battery Battery charging unit Accessories illustrated or described are not always included as standard delivery items.

Technical Data Electronic battery-driven rotary screwdriver Article number Right/Left rotation No-load speed 1st Gear 2nd Gear Screwing into wood up to max. Drilling into steel up to Drilling into wood up to Spindle thread Drill chuck span Mechanical torque selection Max. torque Weight with battery Rechargeable Battery A132 Article number (Spare parts no. 46416) Type Rated voltage Capacity Number of cells Operating temperature range Weight Battery charging unit Article number (Spare parts no. 30858) Input voltage Output voltage Charging current/time Weight Measured values determined according to EN 50 260. Sound pressure level: 63 + 3 dB (A) Sound power level: 76 + 3 dB (A) Work place emission value: 66 + 3 dB (A). For operation, noise protection measures are required. The acceleration measured is usually less than 2.5 m/s2.

0–450 min–1 0–1500 min–1 6 mm 10 mm 16 mm 3/8" UNF 1–10 mm in 7 stages to approx. 7 Nm 18 Nm approx. 1.75 kg

13.2 V

1.5 Ah

0.8 kg

13.2 V

approx. 1.65 A / approx. 60 min approx. 1.3 kg Noise/vibration information Charging the batteries The rated voltage of the battery must agree with the value on the machine. – The batteries are not charged. They therefore have to be charged before use. – A new battery develops full power only after it has been subjected to approx. 5 charging and discharging cycles. – The maximum service life of the batteries is attained if you charge these at an ambient temperature of between +5 °C and max. +45 °C. – If the battery is not within the permitted loading temperature range (approx. +5 °C and +45 °C) charging time is extended by the cooling or warmup time. – Important! Batteries will discharge even if the tool is not used. They should therefore be re-charged regularly. Or better still – connect the battery to the mains charger which will automatically switch to maintenance charging after the battery has been fully charged. This is particularly useful for maintenance and for the optimal operational readiness of the batteries. – Do not leave the battery in the charger if the latter is not in operating condition. MAX 132/s To ensure long service life, the batteries should always be charged in good time. This is particularly important if you notice a reduction in power ouput.

1. Remove battery 6 from the handle by simultaneously pressing the locking device 5.

2. Make sure that the mains voltage complies with

the voltage on the name-plate on the charger. Connect charger plug to mains.

3. Push battery into battery until it snaps into place.

Battery charging unit type: MSL 60 Use as Intended The device is only designed for charging Kress NiCd batteries with voltages between 12 V and 13.2 V. Charging Procedure The charging process begins as soon as the mains plug is inserted into the power supply socket and the battery is placed into battery charger slot. The ”intelligent” battery charger recognises the charged condition of the battery and switches a fully charged battery immediately to trickle charging. By means of this charging process, the battery is protected and always fully charged. Rapid charging is only possible when the temperature of the battery is between +5 °C and +45 °C. The charging unit it suitable for continuous operation. Display and Key Blinking green indicator light: The battery has contact; charging is in progress (max. 60 minutes). Constant green indicator light: The battery is charged; the charger has switched to maintaining charge. Constant red light: The battery is not connected or too warm. Remove the battery from the charger and reconnect or allow to cool off to room temperature, then recommence charging. Constant red light: The battery is too hot or too cold. The charging process begins automatically as soon as the battery is in the permissible temperature range. Blinking red ligh: The battery is defective or there is a short between the charging contacts. – Remove the battery from the battery charger. – Pull out the mains plug! – Check the charging slot for foreign bodies. English

If the batteries cannot be charged correctly:

1. Make sure the socket is providing voltage.

2. Make sure the charging points provide good

3. Should charging still not be possible, please send

the battery and battery charger to our nearest service centre. Notes for the correct use of the battery: – To obtain the maximum service life, do not recharge the battery immediately after a short period of use but, if possible, discharge to the lower capacity limit and then recharge. – Avoid to the extent possible the blocking of the machine. The resulting excessive current flow leads to quick discharging and increased wear of the battery. – An increasingly shorter operating time per recharging of the battery is an indication that the battery is worn out and must be replaced. Do not carry out any repair on the charger yourself! As a basic rule, return the faulty machine to our next customer service centre (also in the case of defective mains cables)!

Putting into Operation Convince yourself before using that the battery is securely seated in the machine. Switching On/Off With the ON/OFF switch 1 the torque can be continuously controlled in the application selected by the mechanical 2-speed selector and adjusted to process various materials. Rotation direction selector Pressing the rotation direction selector 2 as far as it will go causes the drill to rotate in the corresponding direction. The ON/OFF switch is blocked in the middle position, thus preventing the drill being switched on unintentionally and protecting the battery from undesired discharge. Attention! Change direction of rotation only when the motor has ceased turning! Mechanical 2-speed selector For battery equipment, the mechanical 2-speed selector permits optimal drilling torques of 0–1500 rpm in 2nd speed and with high transmission in 1st speed (0–450 rpm) very high tractive power even with screws of a large diameter. The switchover is performed by moving the switch 3 until it stops in position 1 or 2. Torque selection The battery-driven rotary screwdriver is equipped with a seven-stage mechanical torque selection. The starting torque for a particular screw is set at the adjusting ring 4 according to the scale. The volume of the torque is dependent on various factors – type and hardness of the material to be processed, type and length of the screws to be used, but in addition the demands made on the screw connection. The data contained in the following table should be observed as a guideline: Stage 1 = approx. 1 Nm: screws Ø 3 mm Stage 2 = approx. 2 Nm: screws Ø 3.5 mm Stage 3 = approx. 3 Nm: screws Ø 4 mm Stage 4 = approx. 4 Nm: screws Ø 4.5 mm Stage 5 = approx. 5 Nm: screws Ø 5 mm Stage 6 = approx. 6 Nm: screws Ø 5.5 mm Stage 7 = approx. 7 Nm: screws Ø 6 mm When the set torque is reached it is signalled acoustically through the construction of the torque coupling. The coupling disengages with a click. Operation of the Quick Clamping Drill Chuck Rotational direction switch in the LOCK position ■. The fully automatic spindle locking makes possible quick and easy changing of the tool in the drill chuck. Opening: Turn the sleeve in the “AUF” direction. Clamping: Open the chuck and insert the tool as far as possible. Firmly clamp the chuck by turning the sleeve in the “ZU” direction. For soft drill shafts, it may be necessary to retighten after a short time. Caution! For reasons of safety, take the battery out of the device for all installation and removal operations! MAX 132/s

Practical Tips Drilling When drilling, set the torque ring to the “drill” symbol. The torque coupling is deactivated. Maximum torque is available for drilling. When drilling steel, take care that no swarf enters the ventilation slits of the housing, as these are attracted by the permanently active magnet of the motor and would remain on the motor. Screwing Make sure that the bit and screw correspond in size and shape. It is advisable to use socket-head screws since their self-centering action ensures safe work. Or even better – TORX screws and the corresponding bits. Optimal screwing is achieved when the screwing device is fixed securely in the screw head. Dismounting the Drill Chuck Rotational direction switch in the LOCK position ■. Remove the left-hand threaded screw that secures the drill chuck on the drill spindle against unscrewing in left rotation. The drill chuck can then be loosened by lightly striking a Allen key clamped in the drill chuck and screwed off. Remounting takes place in the reverse order. Clean the flat surfaces on the drill chuck and spindle before mounting. Screw on the drill chuck firmly and secure with the safety screw. Observe in addition that, when using a rim gear drill chuck, the chuck key must not be attached to the machine with chains, cords or similar means. When drilling or screwdriving, secure the work pieces against being rotated by the drill. Servicing Instructions If you make heavy use of the equipment for an extended period of time, we recommend returning it together with the charger to our servicing department for a thorough inspection at regular intervals. This prevents high repair costs and extends the service life of your equipment. English

10 Environmental Protection Kress takes back worn-out machines for the purpose of resource-saving recycling. As a result of their modular construction, Kress machines can be very easily dismantled into their reusable materials. Defective Akku rechargeable batteries must be recycled Recycling according to the Guidelines 91/157/EEC. Do not throw used batteries in household waste, in fire or in water. Do not open battery and dispose of it through the available collection points. Do not place the battery on any heated surface or expose it to strong sunlight for a longer period of time. Do not expose the battery to temperatures over 50 °C. Give your worn-out Kress machine to your dealer or send it directly to Kress. Subject to change without notice Interventions de maintenance EÏÏËÓÈο 8 ¶Ú·ÎÙÈΤ˜ ˘Ô‰Â›ÍÂȘ Declaration of conformity We declare under our sole responsibility that this product is in conformity with the following standards or standardization documents: EN 50 260, EN 55 014-1, EN 55 014-2, EN 60 555 according to the provisions of the regulations 73/23/EEC, 89/336/EEC, 98/37/EC. (Charging device: EN 60 335, EN 55 014-1, EN 55 014-2, EN 61 000-3-2, EN 61 000-3-3, 73/23/EEC, 89/336/EEC).

Bisingen, den 03. April 2000

1. This electro-tool was manufactured with high precision and subjected to rigorous factory quality controls.

2. Therefore, we guarantee the cost-free correction of fabrication or

material defects that occur within 24 months of the date of purchase by the end user. We reserve the right to repair defective parts or replace them with new parts. Replaced parts become our property. 3. Improper use or handling as well as opening of the machine by unauthorised repair agencies voids the guarantee. Parts subject to wear are excluded from the guarantee.

4. The guarantee may only be enforced when defects are reported

without undue delay (including shipping damage). Guarantee implementation does not extend the guarantee period. 5. If the tool is defective, please complete the guarantee card and return the unit, guarantee card and a brief description of the problem to the responsible service location. Please enclose your sales receipt.

6. The guarantee obligations assumed by us shall exclude any further

claims on the part of the buyer, in particular the right to recission of a sale, reduction and the assertion of damage claims.

7. However, the buyer shall have the right to either a reduction (in the

purchase price) or the recission of the sale (cancellation of the sales agreement) should we fail to eliminate any defects within a reasonable period of time.

8. Damage claims in accordance with §§ 463, 480 Paragraph 2,635

BGB due to absence of guaranteed quality shall not be not excluded.

9. The provisions defined in Items 7 and 8 only apply to the Federal

Republic of Germany.