HT-PILOT-1500 - Washing machine Hillvert - Free user manual and instructions
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USER MANUAL HT-PILOT-1500 Hillvert
3.4.4. CARBURETOR
This User Manual has been translated using machine translation. We have made every effort to ensure the translation is accurate, but please note that automated translations are not perfect and are not meant to replace human translators. The official version of the User Manual is in English. Any differences between the translated version and the original English are not legally binding. If you have any questions about the accuracy of the translation, please refer to the English version, which is the official reference. More language versions are available upon request via info@expondo.com.
Technical data
| Parameter description | Parameter value |
| Product name | Gasoline pile driver |
| Model | HT-PILOT-1500 |
| Engine type | 44 mm x 34 mm, 1-cylinder, 2-stroke, air-cooled |
| Fuel type | 25: 1 fuel-oil mixture (gasoline: engine oil) |
| Fuel tank capacity [l] | 1.3 |
| Engine displacement [cm3] | 52 |
| Maximum torque [Nm] | 2.5 Nm (5000 rpm) |
| Fuel consumption [l/h] | ≤0.6 |
| Impact frequency [stroke/min] | 700-13500 |
| Impact energy [J] | 20-55 |
| Starter | Pull starter |
| Maximum engine speed | 10500 rpm |
| Maximum engine power | 1.5kW at 9000 rpm |
| Idle speed [rpm] | 3500 |
| Acoustic pressure level LpA | 101.1 dB(A) K=3 dB(A) |
| Sound power level LwA | 112.1 dB(A) K=3 dB(A) |
| Vibration emission value ah* | 13.891 m/s2 K=1.5 m/s2 |
| Dimensions [mm] | 280x266x826 |
| Weight [kg] | 20 |
| Spark plug type | BM6A |
* The level of vibration during proper use of the machine may differ from the total value provided, depending on the operation mode.
1. General description
The user manual is designed to assist in the safe and trouble-free use of the device. The product is designed and manufactured in accordance with strict technical guidelines, using state-of-the-art technologies and components. Additionally, it is produced in compliance with the most stringent quality standards.
DO NOT USE THE DEVICE UNLESS YOU HAVE THOROUGHLY READ AND UNDERSTOOD THIS USER MANUAL.
To increase the product life of the device and to ensure trouble-free operation, use it in accordance with this user manual and regularly perform maintenance tasks. The technical data and specifications in this user manual are up to date. The manufacturer reserves the right to make changes associated with quality improvement. The device is designed to reduce noise emission risks to a minimum, taking into account technological progress and noise reduction opportunities.
Legend

The product satisfies the relevant safety standards.

Read instructions before use.

The product must be recycled.

WARNING! or CAUTION! or REMEMBER! Applicable to the given situation.
(general warning sign)

Use ear protection. Exposure to loud noise may result in hearing loss.

Wear head and face protection.

ATTENTION! Loud noise warning!

Wear foot protection.

Wear protective clothing.

ATTENTION! Fire hazard - flammable materials!

WARNING! Toxic substances, danger of poisoning!

ATTENTION! Hot surface, risk of burns!

PLEASE NOTE! Drawings in this manual are for illustration purposes only and in some details may differ from the actual product.
2. Usage safety

ATTENTION! Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in serious injury or even death.
The terms "device" or "product" are used in the warnings and instructions to refer to: GASOLINE PILE DRIVER. Prevent the device from getting wet. Risk of electric shock! Do not cover air inlets / outlets! Do not put your hands or other items inside the device while it is in use! Do not cover the ventilation openings!
2.1. Safety in the workplace
a) Do not use the device in a potentially explosive environment, for example in the presence of flammable liquids, gases or dust. The device generates sparks which may ignite dust or fumes.
b) If you discover damage or irregular operation, immediately switch the device off and report it to a supervisor without delay.
c) If there are any doubts as to the correct operation of the device, contact the manufacturer's support service.
d) Only the manufacturer's service point may repair the device. Do not attempt any repairs independently!
e) Children or unauthorised persons are forbidden to enter a work station. (A distraction may result in loss of control over the device).
f) Use the device in a well-ventilated space.
g) Please keep this manual available for future reference. If this device is passed on to a third party, the manual must be passed on with it.
h) Keep packaging elements and small assembly parts in a place not available to children.
i) Keep the device away from children and animals.
j) If this device is used together with another equipment, the remaining instructions for use shall also be followed.

Remember! When using the device, protect children and other bystanders.
2.2. Personal safety
a) Do not use the device when tired, ill or under the influence of alcohol, narcotics or medication which can significantly impair the ability to operate the device.
b) The machine may be operated by physically fit persons who are able to handle the machine, are properly trained, who have reviewed this operating manual and have received training in occupational health and safety.
c) The device can be handled only by physically fit persons who are capable of handling it, properly trained, familiar with this manual and trained within the scope of occupational health and safety.
d) When working with the device, use common sense and stay alert. Temporary loss of concentration while using the device may lead to serious injuries.
e) Use personal protective equipment as required for working with the device, specified in section 1 (Legend). The use of correct and approved personal protective equipment reduces the risk of injury.
f) Do not overestimate your abilities. When using the device, keep your balance and remain stable at all times. This will ensure better control over the device in unexpected situations.
g) Do not wear loose clothing or jewellery. Keep hair, clothes and gloves away from moving parts. Loose clothing, jewellery or long hair may get caught in moving parts.
h) Use eye, ear and respiratory protection.
i) The device is not a toy. Children must be supervised to ensure that they do not play with the device.
2.3. Safe device use
a) Do not overload the device. Use the appropriate tools for the given task. A correctly-selected device will perform the task for which it was designed better and in a safer manner.
b) When not in use, store in a safe place, away from children and people not familiar with the device who have not read the user manual. The device may pose a hazard in the hands of inexperienced users.
c) Keep the device in perfect technical condition. Before each use check for general damage and especially check for cracked parts or elements and for any other conditions which may impact the safe operation of the device. If damage is discovered, hand over the device for repair before use.
d) Keep the device out of the reach of children.
e) Device repair or maintenance should be carried out by qualified persons, only using original spare parts. This will ensure safe use.
f) To ensure the operational integrity of the device, do not remove factory-fitted guards and do not loosen any screws.
g) When transporting and handling the device between the warehouse and the destination, observe the occupational health and safety principles for manual transport operations which apply in the country where the device will be used. Empty the fuel from the tank before transportation.
h) Avoid situations where the device stops working during use due to excessive loading. This may result in overheating of the drive elements and damage to the device.
i) Do not leave this appliance unattended while it is in use.
j) Clean the device regularly to prevent stubborn grime from accumulating.
k) The specified vibrations emission was measured using standard measurement methods. Vibrations emissions may change if the device is used in different surroundings.
I) Do not work on two workpieces at the same time.
m) Do not cover the air intake and outlet.
n) The device is not a toy. Cleaning and maintenance may not be carried out by children without supervision by an adult person.
o) It is forbidden to interfere with the structure of the device in order to change its parameters or construction.
p) Keep the device away from sources of fire and heat.
q) Do not overload the device.
r) Do not use pure petrol and do not exceed the recommended proportion of oil.
s) Use average speed during operation. Avoid sudden acceleration or deceleration of the machine.
t) The machine must be idling when lifting.

ATTENTION! Despite the safe design of the device and its protective features, and despite the use of additional elements protecting the operator, there is still a slight risk of accident or injury when using the device. Stay alert and use common sense when using the device.
3. Use guidelines
The device is intended for sticking vertical stakes into the ground (with a maximum pile diameter of 100 mm). It has adjustable force and adjustable stroke frequency.
The user is liable for any damage resulting from unintended use of the device.
3.1. Device description

- Control handle
- Stop switch
- Handle
-
Spark plug
-
Air supply switch (choke mode)
-
Fuel control bubble
-
Fuel tank
-
Adjustment switch
-
Throttle switch
- Hammer housing
-
Staking socket
-
Staking socket cover
-
Support plate
-
Throttle cable
-
Hole for applying lubricant
-
Fuel tank cap
-
Starter
-
Air filter
-
Positioning sleeve
-
Handle
-
Damping spring
3.2. Preparing for use
The ambient temperature must not exceed 45° C and the relative humidity should not exceed 85%. Only use the device in well-ventilated areas. Do not obstruct the air outlet of the device. Keep the device away from any hot surfaces. The device should always be operated on a stable, fireproof surface and out of reach of children and persons with limited mental and/or sensory functions.
To power the device, use only the fuel/oil mixture in the correct proportions (gasoline and engine oil dedicated to 2-stroke engines):
• 20: 1 - for work up to 20 hours
• 25: 1 - for work over 20 hours.
Pour the mixture into the fuel tank (7).

WARNING! Do not add more oil than recommended and do not overfill above the fuel tank neck.
3.2.1. INSTALLING THE SCREW PILE ADAPTER
Select the pile adapter (12) of suitable diameter and screw it onto the pile holder thread (11) until it stops.

Available sizes of pile adapters:
- ∅49 mm - for piles with a diameter of 20 \~ 49 mm
- ∅ 69 mm - for piles with a diameter of 50 \~ 69 mm
- ∅ 100 mm - for piles with a diameter of 70 \~ 100 mm
3.3. DEVICE USE
3.3.1. STARTING
- After filling the fuel tank before the first start, press the fuel control bubble (6) several times until the carburettor is filled with fuel. If the engine is cold, cut off the cold air supply - move the air supply switch (5) to the “OFF” position (choke will start).
- Place the device upright. Firmly hold the upper part of the control handle with one hand and vigorously pull the starter handle (17) with the other. If the device does not start the first time, do not release the starter handle but let it return to the initial position by slowly controlling its return movement with your hand.
- After starting the engine, let the machine run at idle for 5 minutes to bring it to operating temperature. After this time, open the cold air supply - slide the air switch (5) to the “ON” position (suction will be switched off). Now you can start working with the machine.
3.3.2. HOW TO USE THE MACHINE
- When the machine reaches the operating temperature, lay it on the pile and set the desired working speed (impact energy) with the throttle switch (9).

IMPORTANT! When used for the first time, the device should work for the first 20 hours within the low to medium speed range for the engine to break in. To extend the life of the device, avoid operating it at high speeds.
- The proper operation is at average engine speed. Warning! Do not run the machine at high speeds when it is not piling.
3.3.3. TURNING THE DEVICE OFF
• Release the throttle switch (9) and let the machine run for another 3-5 minutes at idle.
- Slide the adjustment switch (8) to the stop position, upwards in accordance with the arrow on it (see the picture below).

- If the device will not be used for some time, let it cool down completely and drain the remaining fuel from the tank.
3.4. CLEANING AND MAINTENANCE
a) Before each cleaning, adjustment, replacement of accessories and also when the device is not in use, let it cool down completely. Wait for the rotating elements to stop.
b) Use only non-corrosive cleaners to clean the surface.
c) Store the unit in a dry, cool place, free from moisture and direct exposure to sunlight.
d) Do not spray the device with a water jet or submerge it in water.
e) Do not allow water to get inside the device through vents in the housing of the device.
f) Clean the vents with a brush and compressed air.
g) The device must be regularly inspected to check its
h) technical efficiency and spot any damage.
i) Use a soft cloth for cleaning.
j) Do not use sharp and/or metal objects for cleaning (e.g. a wire brush or a metal spatula) because they may damage the surface material of the appliance.
3.4.1. MAINTENANCE INTERVALS
| This table lists the standard intervals for service and maintenance of the machine under normal operation conditions. In the case of operation under harder conditions, e.g. dusty surroundings, long hours of continuous operation, etc., service intervals are shorter. | Before work | After work or daily | After oil refill | Every week | Every month | When worn down | When required | |
| Complete machine | Visual check (general condition, tightening screws) | √ | √ | |||||
| Cleaning | √ | |||||||
| Control handle/ switches | Operation check | √ | √ | |||||
| Air filter | Cleaning | √ | √ | |||||
| Replacement | √ | |||||||
| Fuel filter | Check | √ | ||||||
| Replacement | √ | |||||||
| Fuel tank/ fuel tank cap | Cleaning | √ | √ | |||||
| Check | √ | √ | ||||||
| Tightening | √ | |||||||
| Gear/ cylinder | Cleaning | √ | ||||||
| Oil refill | √ | |||||||
| Muffler | Check | √ | ||||||
| Removing accumulated dirt | √ | |||||||
| Cylinder radiator | Check | √ | ||||||
| Cleaning | √ | |||||||
| Spark plug | Check/setting the gap between electrodes | √ | ||||||
| Replacement | √ | |||||||
| Nuts and bolts | Check | √ | √ | |||||
Tightening
V
3.4.2. AIR FILTER
Regularly check the condition of the air filter for contamination that could block it, thus reducing engine performance and its service life. If the filter is dirty, remove it and rinse in warm water with detergent, then wipe it with a dry cloth. A damaged filter must be replaced. If the machine often operates in a dusty environment, the filter maintenance interval should be shortened (see table above).
3.4.3. FUEL FILTER
If the fuel filter is blocked, the engine speed and impact energy of the machine will be reduced. To clean the filter, unscrew the cap from the tank, pull out the filter through the hole using a metal hook and clean the filter. If you need to clean the fuel filter you should also clean the fuel tank.

3.4.4. CARBURETOR
Residual oil accumulates in both the fuel tank and the carburetor. Over time, these leftovers become denser blocking the oil channels and making the engine hard to start. For this reason, if the machine is not to be used for more than a week, the fuel should be drained completely. To do this, remove the oil hose, then keep pressing the fuel control bubble until all the leftovers run out. When the fuel control bubble and the oil return hose are completely empty (they become transparent), reinsert the oil hose.
3.4.5. SPARK PLUG
To ensure proper engine operation, the spark plug gap must be properly set (0.5-0.7 mm). For a used spark plug, before checking and adjusting the gap, first use a wire brush to clean the impurities accumulated on the plug end (the electrode). Use extraction gasoline if the dirt is difficult to remove.
3.4.6. MUFFLER
Regularly remove the dirt at the inlet and outlet of the muffler. You can also clean it with appropriate detergents. WARNING! Only clean the muffler when it is cold.

3.4.7. LUBRICATION OF THE GEARING
Remove the gearbox cover and pour gear oil on the gears. Perform this activity regularly.
3.4.8. CYLINDER RADIATOR
Regularly remove the accumulated dust and other dirt from the cylinder cooling fins. The machine has an air-cooled engine, therefore unobstructed cylinder fins are crucial for its trouble-free, long-term operation.
3.4.9. LUBRICATION OF THE IMPACT CYLINDER
After cumulative 50 hours of operation (piling), lubricate the impact cylinder. To do this, unscrew the cylinder housing cap and squeeze approx. 50g of grease (provided with the machine) into the mechanism (see pictures below).

3.4.10. DISPOSING OF USED DEVICES
Do not dispose of this device in municipal waste systems. Hand it over to an electric and electrical device recycling and collection point. Check the symbol on the product, instruction manual and packaging. The plastics used to construct the device can be recycled in accordance with their markings. By choosing to recycle you are making a significant contribution to the protection of our environment. Contact local authorities for information on your local recycling facility.

3.4.4. GAŹNIK
3.4.10. UTYLIZACJA URZĄDZEŃ ZUŻYTYCH
3.4.4. KARBURÁTOR
3.4.7. MAZÁNÍ PŘEVODY
3.4.10. LIKVIDACE POUŽITÉ ZAŘÍZENÍ
3.4.4. CARBURATEUR
3.4.7. LUBRIFICATION DES ENGRENAGES
3.4.10. ÉLIMINATION DES APPAREILS USAGÉS
3.4.4. CARBURATORE
3.4.7. LUBRIFICAZIONE DEGLI INGRANAGGI
3.4.10. SMALTIMENTO DEI DISPOSITIVI USATI
-
Mango de mando
-
Interruptor de parada
-
Agarradero
4. BUJÍA DE ENCENDIDO:
3.4.4. CARBURADOR
3.4.4. CARBURETOR
3.4.7. A HAJTÓMŰVEK KENÉSE
OBS! Giftige stoffer, fare for forgiftning!

3.4.4. CARBURETOR
3.4.7. SM∅RING AF GEARET
3.4.10. BORTSKAFFELSE AF BRUGTE ENHEDER
3.4.4. KAASUTIN
3.4.10. KÄYTETTYJEN LAITTEIDEN HÄVITTÄMINEN
Beschikbare maten paaladapters:
3.4.4. CARBURATOR
3.4.7. SMERING VAN DE TANDWIEL
3.4.10. AFVOEREN VAN GEBRUIKTE APPARATEN
OBS! Varm overflate, fare for forbrenning!

3.4.4. FORGARSER
3.4.7. SM∅RING AV GIRET
3.4.10. KASSERING AV BRUKTE ENHETER
OBS! Brandrisk - brandfarliga material!

3.4.4. FÖRGASARE
3.4.7. SMÖRJNING AV VÄXELN
3.4.10. KASSERING AV ANVÄNDA ENHETER
3.4.4. CARBURADOR
3.4.10. DESCARTE DE DISPOSITIVOS USADOS
3.4.4. KARBURÁTOR
3.4.7. MAZANIE PREVODOVKY
3.4.10. LIKVIDÁCIA POUŽITÝCH ZARIADENÍ
3.4.4. КАРБУРАТОР
3.4.7. CMA3BAHE HA 3AKA3KATA
3.4.10. ИЗХВЪРЛЯНЕ НА ИЗПОЛЗВАНИ УСТРОЙСТВА
3.4.4. КАРМПУРАТЕР
- Kontrolna ručka
- Stop prekidač
- Ručka
-
Svjećica
-
Prekidač za dovod zraka (način prigušnice)
-
Mjehurić za kontrolu goriva
-
Spremnik goriva
-
Prekidač za podešavanje
-
Prekidač gasa
-
Kućište čekića
-
Utičnica za iskolčenje
-
Poklopac utičnice za kočiće
13. Potporna ploča
14. Sajla gasa
15. Otvor za nanošenje lubrikanta
16. Čep spremnika goriva
17. Starter
18. Filtar zraka
19. Navlaka za pozicioniranje
20. Ručka
21. Prigušna opruga
3.2. Priprema za upotrebu
Temperatura okoline ne smije prelaziti 45°C, a relativna vlažnost ne smije prelaziti 85%. Koristite uređaj samo u dobro prozračenim prostorima. Nemojte blokirati izlaz zraka na uređaju. Držite uređaj dalje od vrućih površina. Uređaj uvijek treba koristiti na stabilnoj, vatrostalnoj površini i izvan dohvata djece i osoba s ograničenim mentalnim i/ili osjetilnim funkcijama.
Dostupne veličine adaptera za pilote:
- Ako se uređaj neće koristiti neko vrijeme, ostavite ga da se potpuno ohladi i ispustite preostalo gorivo iz spremnika.
3.4. ČIŠĆENJE I ODRŽAVANJE
a) Prije svakog čišćenja, podešavanja, zamjene pribora, kao i kada uređaj nije u uporabi, ostavite ga da se potpuno ohladi. Pričekajte da se rotirajući elementi zaustave.
b) Za čišćenje površine koristite samo nekorozivna sredstva za čišćenje.
c) Čuvajte jedinicu na suhom, hladnom mjestu, bez vlage i izravnog izlaganja sunčevoj svjetlosti.
d) Ne prskajte uređaj vodenim mlazom niti ga potapajte u vodu.
e) Nemojte dopustiti da voda uđe u uređaj kroz ventilacijske otvore u kućištu uređaja.
f) Očistite otvore četkom i komprimiranim zrakom.
g) Uređaj se mora redovito pregledavati kako bi se provjerio njegov
h) tehničku učinkovitost i uočiti eventualna oštećenja.
i) Za čišćenje koristite mekanu krpu.
j) Ne koristite oštre i/ili metalne predmete za čišćenje (npr. žičanu četku ili metalnu lopaticu) jer mogu oštetiti površinski materijal uređaja.
3.4.4. KARBURATOR
Preostalo ulje nakuplja se iu spremniku goriva iu rasplinjaču. S vremenom ti ostaci postaju gušći blokirajući uljne kanale i otežavajući pokretanje motora. Iz tog razloga, ako se stroj neće koristiti dulje od tjedan dana, gorivo treba potpuno ispustiti. Da biste to učinili, uklonite crijevo za ulje, zatim nastavite pritiskati mjehurić za kontrolu goriva dok svi ostaci ne iscure. Kada se mjehurić za kontrolu goriva i crijevo za povrat ulja potpuno isprazne (postanu prozirni), ponovno umetnite crijevo za ulje.
3.4.5. SVJEĆICA
3.4.7. PODMAZIVANJE ZUPČANIKA
Skinite poklopac mjenjača i ulijte ulje za mjenjače na zupčanike. Ovu aktivnost provodite redovito.
3.4.8. CILINDAR RADIJATOR
Redovito uklanjajte nakupljenu prašinu i drugu prljavštinu s rebara za hlađenje cilindra. Stroj ima motor hlađen zrakom, stoga su nesmetana rebra cilindra ključna za njegov dugotrajan rad bez problema.
3.4.9. PODMAZIVANJE UDARNOG CILINDRA
Nakon kumulativnih 50 sati rada (nabijanje), podmažite udarni cilindar. Da biste to učinili, odvrnite poklopac kućišta cilindra i stisnite cca. 50g masti (isporučeno sa strojem) u mehanizam (pogledajte slike ispod).

3.4.10. ZBRINJAVANJE KORIŠTENIH UREĐAJA
Nemojte odlagati ovaj uređaj u sustave komunalnog otpada. Predajte ga mjestu za prikupljanje i recikliranje električnih i električnih uređaja. Provjerite simbol na proizvodu, priručniku s uputama i pakiranju. Plastika koja se koristi za izradu uređaja može se reciklirati u skladu s oznakama. Odabirom recikliranja dajete značajan doprinos zaštiti našeg okoliša. Obratite se lokalnim vlastima za informacije o vašem lokalnom pogonu za recikliranje.

-
Valdymo rankena
-
Stop jungiklis
-
Rankena
-
Uždegimo žvakė
-
Oro tiekimo jungiklis (droselio režimas)
-
Kuro kontrolès burbulas
-
Kuro bakas
-
Reguliavimo jungiklis
-
Droselio jungiklis
-
Plaktuko korpusas
-
Stalinis lizdas
-
Staling lizdo dangtelis
-
Atraminé plokště
-
Droselio trosas
-
Skylè lubrikantui užtepti
-
Kuro bako dangtelis
-
Starteris
-
Oro filtras
-
Padèties nustatymo rankové
-
Rankena
-
Amortizacinè spyruoklè
3.4.4. KARBIURATORIUS
3.4.7. REDUKTORIŲ TEPIMAS
3.4.4. CARBURATOR
3.4.7. LUBRIFICAREA ANTREACĂȚII
3.4.10. ELIMINAREA DISPOZITIVELOR UTILIZATE
3.4.4. UPLINJAČ
3.4.7. MAZANJE ZOBNIKA
Odstranite pokrov menjalnika in nalijte olje za menjalnike. To dejavnost izvajajte redno.
3.4.8. CILINDRIČNI RADIATOR
3.4.10. ODSTRANJEVANJE RABLJENIH NAPRAV
For the disposal of the device please consider and act according to the national and local rules and regulations.
CONTACT
expondo Polska sp. z o.o. sp. k.