SPRAY STATION HV 6900 - Paint gun EARLEX - Free user manual and instructions

Product type	HVLP Paint Sprayer
Brand	EARLEX
Model	SPRAY STATION HV 6900
Power	1100 Watts
Tank capacity	1 liter
Supply voltage	230 V
Air hose length	4.5 meters
Dynamic air pressure	0.14 bar
Sound pressure level	96 dB(A)
Maximum viscosity	250 DIN/s
Turbine type	Triple turbine
Standard nozzle size	2 mm
Spray patterns	Horizontal, vertical, round (adjustable)
Maintenance	Clean after each use, lubricate the needle, wash the filter
Safety	Double insulation (class 2), do not direct at people or animals, wear mask and gloves, adequate ventilation
Available spare parts	Nozzle, needle, air cap, gasket, hose, filter (references in the manual)
Warranty	24 months against manufacturing defects
Environmental information	Do not dispose with household waste, recycle according to WEEE
Optional accessories	Backpack tank 4 liters (ref. HVA0015)
Usage	Water-based or solvent-based paints, dilutable up to 25%

Frequently Asked Questions - SPRAY STATION HV 6900 EARLEX

How to clean the spray gun after use?

Empty the tank, pour water or suitable thinner, then spray to flush. Disassemble the nozzle, needle and air cap, clean them with a brush, dry and reassemble. Never discard leftovers in the environment.

What types of paints can be used with the HV 6900?

All paints that can be thinned, water-based or solvent-based. Thick paints (primers, facade) require thinning of 20 to 25%. Always check the paint manufacturer's instructions.

How to adjust the spray pattern?

Turn the spray pattern selector knob (4) to get a horizontal, vertical or round spray. For a wall, use cross passes: first horizontal, then vertical. Hold the spray gun 25-30 cm from the surface.

What to do if paint does not come out?

Check that the paint is not too thick (thin if necessary), that the nozzle is not clogged (clean it), that the angled feed tube is not blocked, that the tank is not empty, and that the air flow knob is open.

What safety precautions should be observed?

Never point the spray gun at a person or animal. Wear a mask, gloves and goggles. Ensure adequate ventilation. Do not smoke or spray near a flame. Unplug the device before filling or cleaning.

How to change the nozzle and needle?

Use the supplied nozzle-needle wrench. Unscrew the nozzle with side A, then insert side B into the conduit to unscrew the needle. Clean before reassembly. Make sure the sizes match (e.g., 2 mm nozzle with 2 mm needle).

What is the capacity of the standard tank?

The supplied tank has a capacity of 1 liter. An optional 4-liter backpack tank (ref. HVA0015) can be added using the hose adapter.

Can I use an optional backpack tank?

Yes, a 4-liter backpack tank (ref. HVA0015) is available as an option. Use the supplied hose adapter (19). Refer to the backpack tank instruction manual for assembly.

How long is the warranty?

The warranty is 24 months against manufacturing or material defects. It does not cover industrial use or rental. Contact Earlex at [phone] for support.

Where to find spare parts?

Spare parts are listed in the manual (e.g., V0018 for the nozzle-needle wrench, V0006 for the needle). Contact Earlex or visit www.earlex.fr to order.

USER MANUAL SPRAY STATION HV 6900 EARLEX

Exterior view of a pair of Earlex spray sprayers (no visible text or symbols on the spray unit itself)

HV6900

White spray sprayer bottle with black handle and brand logo (Edelēx SPRAVPACK), no visible text or symbols on body.

SPRAYPACK (OPTIONAL ACCESSORY)

GB OPERATING INSTRUCTION MANUAL

FR MODE D'EMPLOI

Technical diagram of Earlex spray gun components with numbered parts and exploded view

Fig.2
HV6900

Technical diagram of a device with numbered parts, including labeled components and exploded views

DIAGRAMS

Diagram of a cylindrical container with internal compartments and directional arrows indicating flow or movement (no text or symbols)

Fig.3 Expert Control Technology HORIZONTAL ROUND VERTICAL

Fig.4

Diagram showing two vertical cylindrical objects with internal circular structures, connected by arrows indicating direction (no text or symbols)

Fig.5

Fig.6 p p p p p

Fig.7 X

SAFETY OPERATING INSTRUCTIONS

PLEASE READ BEFORE USE

• Never under any circumstances aim the Spray Gun at another person or animal. In the event of injury occurring seek expert medical advice immediately.
• The Spray Gun must only be used with paints and solvents that have a flash point suitable for spraying. If in doubt, consult the paint or solvent manufacturer's data.

• Always ensure there is adequate ventilation when spraying.

- NEVER spray near a naked flame, including appliance pilot light.

• NEVER smoke whilst spraying.

- NEVER allow children to operate or play with the Spray Gun.

- Always read the solvent manufacturer's instructions before use.

- Always disconnect unit from mains supply when filling the paint container.

• Always wear a suitable protective mask when spraying. We would also recommend the use of gloves, goggles and overalls.

• After each use, thoroughly clean the Spray Gun.

• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety.

- Use only genuine manufacturer replacement parts.

- Always disconnect the Spray Station from the mains supply before cleaning the appliance.

- Warning: The use of any accessory or attachment, other than those recommended in this instruction manual, may present a risk of personal injury.

- Use the Spray Gun for the job it was designed for only. Mis-use of the Spray Gun will invalidate the guarantee.

- Wear ear protection.

WARNING: The substances used with this Spray Gun (paints, solvents, etc.) may contain dangerous, harmful, explosive or corrosive materials. ALWAYS COMPLY WITH THE SAFETY INSTRUCTIONS ISSUED WITH THIS PRODUCT AND THE MATERIAL BEING USED.

FOR SPRAYPACK ASSEMBLY PLEASE REFER TO SPRAYPACK MANUAL AND SAFETY INSTRUCTION MANUAL.

TECHNICAL SPECIFICATION:	HV6900
Wattage:	1100 Watts
Container capacity:	1 litre
Voltage:	230 V
Air hose length:	4.5m
Dynamic air pressure:	0,14 bar
Sound pressure level:	96 dB (A)
Maximum viscosity:	250DIN/s
Type of Turbine:	3 Stage Turbine

PARTS LIST Fig.1

No.Description

1. Needle and Fluid Tip Tool

2. Air Cap Ring

3. Air Cap

4. Spray Direction Plate

5. Fluid Tip 2.0mm

6. Fluid Tip O-Ring

Part Code

V0018	7. Fluid Needle 2.0mm
V0001	8. Lip Seal - Fluid Needle
V0002	9. Paint Flow Adjuster
V0003	10. Paint Container Seal
V0004	11. Pick-up Tube
V0005	12. Paint Container

No.Description

Part Code

V0006

V0007

V0011

L0682

V0012

V0014

PARTS LIST HV6900 Fig.2

No.Description

13. Power IN (IEC Connector)

14. Circuit Breaker

15. Power Cord

16. Filter (x2)

17. Mains Switch (230V)

18. Air Hose

19. Hose Adaptor (Do not thro

Part Code

N0087

V0091

L1233

INTRODUCTION

The concept

A motor feeds out a high volume of air (HV) and enables products to be sprayed at a low pressure (LP). The Hose feeds the air produced by the motor to the Spray Gun. The solution is released from the Fluid Tip of the Spray Gun at a very low pressure and is enclosed in a high volume of air.

The powerful motor can spray a wide range of solutions with or without dilution. However, there will always be some which will not be suitable for the Spray Gun. Good quality paint contains a high percentage of solids which make the dilution easier. The users must keep in mind that low temperatures make the paint thicker, that's why we recommend spraying with the Spray Gun at a 15^ C minimum temperature.

PREPARATION

• Carefully cover areas which are not to be painted with a plastic cover and protective tape.
• Wear a suitable mask when spraying products (and make sure there is adequate ventilation in the room when working indoors).
• Clean the surface you are going to paint. As well as being clean, it must also be dry and smooth.
• Practice first on some old wooden planks to make sure you are holding the Spray Gun correctly.
  • We recommend you wear protective clothing.
• Stir the paint well using a mixer where possible.
• Make sure there are no solid particles in the paint.
• Many products can be sprayed without being thinned. However, if the application is not good, thin the product progressively in stages of 5% .
• Most paints can be sprayed by being thinned just a little, e.g. by 5% or 10% .
• Some thick paints such as outer wall paints and certain undercoats will need to be thinned by 20% or 25% .
• Use water to thin a water-based product.
• Use appropriate thinner to thin solvent-based products.
• Certain manufacturers will indicate on the can whether a specific thinner is to be used.
• Certain paint manufacturers have specific paints available for HVLP application.

Your Spray Station, is a powerful and versatile solution, and comes with two sizes of Needle and Fluid Tip:

- The smaller Needle and Fluid Tip is the most commonly used size for decorative paints.

- The larger Needle and Fluid Tip, which can be easily assembled to the Spray Gun (with the Needle and Fluid Tip Tool (1), is for thick paints such as undercoats and smooth masonry paints.

There are other optional Needle and Fluid Tip sizes available to purchase for more specific applications.

FOR SPRAYPACK ASSEMBLY PLEASE REFER TO SPRAYPACK MANUAL AND SAFETY INSTRUCTION MANUAL.

SET UP

• Fill the Paint Container (12) with the product to be sprayed. Stir well (as mentioned previously) and strain to remove any bits which will interfere with a smooth consistent spray.
• Make sure the Paint Container Seal (10) and Pick-up Tube (11) are firmly fitted into the base of the Spray Gun.
• Screw the Paint Container (12) to the base of the Spray Gun and tighten accordingly.
• Before starting, check if the Air Flow Adjuster on the hose is open at maximum.
• Start with the Paint Flow Adjuster (9) at its minimum setting so the Trigger can not be pulled. Do not forget that the Paint Flow Adjuster controls the quantity of paint sprayed (Fig.5).
• Uncoil the air Hose and attach it to the back of the Spray Gun and the other end to the Spray Station.
• Uncoil the power cable and attach the plug to the mains supply.
• Switch the Spray Station on. This will immediately cause some air to be produced, which is quite NORMAL. However, none of the product will be sprayed until the Spray Gun Trigger is pulled.
• Very important: when spraying for the first time, we recommend that you always leave the motor unit to run for 1 to 2 minutes before applying the product. Do not forget that the Paint Flow Adjuster controls the quantity of paint sprayed (Fig.5).

HINT: The air iris is there to help control the air pressure. By reducing the air pressure the paint flow will be reduced, and if you open the air at maximum, the paint flow will be increased.

ALWAYS MAKE SURE THAT THE MOTOR UNIT IS ON A RIGID SURFACE AND FREE FROM DUST.

3 spray patterns
Horizontal and Vertical Spray with varying widthsVertical and Horizontal for normal sized jobs	Round SprayRound for small and precise jobs

The most commonly used technique for painting a large surface is the ‘crisscross’ technique, i.e. you apply the product in a horizontal strips and then cross over these strips by applying the product in a vertical strips (Fig.4).

1) To achieve a horizontal strip adjust the Spray Direction Plate to the vertical position then pull the Trigger and move your arm across to the right. (Fig.4)
2) When you get to the end of the line, release the Trigger for a moment and then apply the product in the opposite direction just beneath the line you have sprayed.
3) Next, to achieve a vertical strip adjust the Spray Direction Plate to the horizontal position then pull the Trigger and move your arm up and down over the horizontal strips you just have sprayed.

(Fig.4)

Through gradual movement of the Spray Direction Plate (4) between Horizontal, Vertical and Round spray pattern you can vary the width of the pattern (Fig.4)

HINT: To obtain the best results always keep your Spray Gun level and at an equal distance from the object you are spraying, ideally 25-30cm (10"-12") (Fig.7/8). Let your arm control the movement rather than your wrist (Fig.7/8). This will help give you an even paint distribution.

HINT: HVLP technology produces warm air through the Air Cap allowing the paint to dry quicker which can enhance the final effect.

HINT: For ceilings and floors make sure the Pick-up Tube is properly oriented towards the handle of the Spray Gun.

CLEANING INSTRUCTIONS

SPRAY GUN

FOR SPRAYPACK CLEANING PLEASE REFER TO SPRAYPACK MANUAL AND SAFETY INSTRUCTION MANUAL.

Type of paint	Cleaning
Water based paint	Clean with water
Oiled based paint	Clean with appropriate thinner e.g. White Spirit

HINT: Before removing or re-inserting the Needle and Fluid Tip ensure the Spray Gun has been flushed through with water or the appropriate thinner so the inner tube is clean.

HINT: When done immediately the cleaning operation can take you less than 5 minutes. If taking a break, leave the Spray Gun in a plastic bag to prevent the paint from drying.

• Remove the Paint Container (12).
• Pour any leftover paint into its container so that it can be used for the future. Pull the Trigger to allow paint to run out of the Pick-up Tube (11).
• Pour a quantity of the respective thinner into container, shake the Spray Gun lightly, reassemble the Spray Gun, then spray this liquid though the Spray Gun. Repeat this until the thinner being sprayed is coming through with no traces of paint.
• Clean any traces of paint off the outside of the Spray Gun.
  • Clean the Paint Container Seal (10).

FLUID TIP AND NEEDLE

• Unscrew Air Cap Ring (2).
- Remove the Air Cap (3).
- Remove the Spray Direction Plate (4).
• Using the Needle and Fluid Tip Tool - pincer end A (1) remove the Fluid Tip (5).
- Insert the Needle and Fluid Tip end B (1) into the inner tube and unscrew the Needle anticlockwise, then pull to release the Needle.
- Place all of these items into a container and clean, then using a brush and the respective thinners.
- Clean the inside of the body of the Spray Gun.
• Thoroughly dry all parts before reassembling.
- Reassemble parts in reverse order.
- Ensure the Air Cap Ring (2) is fully tightened and the Fluid Tip is pushed into place so that the Spray Gun Needle will shut off. NB: Ensure the Spray Direction Plate is free to move. If necessary loosen the Air Cap Ring (2) slightly.
- NEVER DISPOSE OF PAINTS OR SOLVENTS DOWN THE DRAIN. ALWAYS USE YOUR LOCAL WASTE COLLECTION SITE.
- The motor unit itself does not require any specific maintenance apart from checking that the filter is not clogged up (the filter can be removed and washed). The filter can be found in the front face of the motor turbine.

Important: Each Fluid Needle is manufactured to fit the size of the corresponding Fluid Tip. Do not try to fit a 2.0 mm Fluid Needle to a 3.0 mm Fluid Tip.

FOR SPRAYPACK TROUBLESHOOTING PLEASE REFER TO SPRAYPACK MANUAL AND SAFETY INSTRUCTION MANUAL.

TROUBLESHOOTING

PROBLEM	CAUSE	ACTION REQUIRED
The paint drips onto item being painted	Paint too diluted	Add undiluted paint
	Paint output too high	Reduce the paint output by adjusting the Paint Flow Adjuster (9)
	Moving too slowly	Increase speed of application
	Spray Trigger held for too long	Release Trigger sooner
	Spray Gun too close	Increase the distance between the Spray Gun and the work surface
Paint is too thin or irregular	Paint too diluted	Add undiluted paint
	Paint output too low	Increase the paint output by adjusting the Paint Flow Adjuster (9) and check if the Air Flow Adjuster on the hose is open at maximum
	Moving too fast	Reduce speed of application
	Spray Gun clogged	Clean the Spray Gun
	Spray Gun too far away	Move the Spray Gun closer to the work surface
No paint being released	Paint too thick	Add thinner
	Fluid Tip clogged	Clean the Fluid Tip (5)
	Pick-up Tube clogged	Clean Pick-up Tube (11)
	Air Hose split	Replace air Hose (13)
	Grainy paint	Filter the paint
	Paint Container almost empty	Refill Paint Container (12)
	Spray Gun at an angle	Check that the Pick-up Tube (11) is pointing towards the paint
	Air inlet blocked	Check the condition of the Filter (14) and clean if necessary
	Lack of air flow	Check if the air flow adjuster on the hose is open at maximum
Too much paint in an area	You move your wrist	Move your fore arm instead
Application	Either too much or not enough paint	Use the Paint Flow Adjuster (9) to control the flow

PLEASE NOTE: We have done all we can to ensure that when used correctly and in accordance with these instructions the spray gun has a long and fault-free life. We accept no responsibility for damage caused by the use of incorrect or unsuitable substances, paints or liquids which have not been thinned correctly or which are not suitable for the surfaces to which they are applied, health hazards arising from a lack of ventilation when working in confined spaces or equipment which is faulty due to inadequate cleaning of the components after use. If in doubt, test a small inconspicuous area first. Always read the manufacturer's instructions before use. Neither our guarantee nor the above statement affects your statutory rights.

MAINS CONNECTION

This unit is a Class II appliance which means it is double insulated for your protection, no earthing wire is necessary. If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents.

If you are using an extension lead it must be rated at a minimum of 6 amps and fully unwound. Do not operate with a lead rated at less the 6 amps as this will cause premature failure of the motor which is not covered by the guarantee.

If the plug is cut off from the mains lead, it must be disposed of safely. NEVER under any circumstances insert a plug which is cut off from the mains lead into socket.

INFORMATION ON THE DISPOSAL OF WASTE ELECTRICAL EQUIPMENT KNOW AS WEEE.

Please do not dispose of tools with your household waste collected by the council. It is your responsibility to dispose of this type of waste by handing it over to a special designated collection point for recovery and recycling.

EC Declaration of Conformity

We declare that the unit: HV6900 Conforms to LVD 2006/95/EC, EN60335-1, EMC 2004/108/EC, EN55014-1, EN55014-2, EN61000-3-2, EN61000-3-3, EMF EN50366.

Tim Hopper Technical Director

All rights reserved © 2010

Design Registrations and Patents:

Spray Gun Patent Spray Gun Design Registration

GB 0903275.6 ECD 001096218-0001

CN 200930004457.X

US Applied For

EARLEX LTD. WILL ACCEPT NO RESPONSIBILITY FOR THE USE OF THIS PRODUCT IF USED FOR ANY OTHER PURPOSES THAN THOSE DETAILED HEREIN.

GUARANTEE and HELPLINE

This product is guaranteed for a period of 24 months against faulty manufacture or materials. It is not guaranteed for industrial or hire purposes. This guarantee does not affect your statutory rights. For further information or any user advice, please phone our helpline between 9am to 12am and 2pm to 5pm Mondays to Fridays (excluding Bank Holidays), or visit our website www.earlex.fr.

Earlex Ltd.

Earlex Ltd, Tel: [phone]

Email: [e-mail] Website: www.earlex.co.uk

Earlex Sarl.

Earlex Sarl, Tel: [phone]

Email: [e-mail] Website: www.earlex.fr

CONSIGNES DE SÉCURITÉ

VEUILLEZ LIRE CES CONSIGNES AVANT UTILISATION

ENSEMBLE BUSE POINTEAU

RACCORDEMENT AU SECTEUR

Tim Hopper Technical Director

Copyright & design reserve © 2010 design déposé

Email: [e-mail] Website: www.earlex.fr

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

INSTRUÇÕES PARA UTILIZAR COM SEGURANÇA

POR FAVOR LEIA ANTES DE UTILIZAR

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

ZASADY BEZPIECZNEGO UŻYTKOWANIA

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

ΛΙΣΤΑ ΕΞΑΡΤΗΜΑΤΩΝ HV6900 Fig.2

Tim Hopper Technical Director

All rights reserved © 2010

Email: [e-mail] Website: www.earlex.fr

SPLITTEGNING

SIKKERHEDSVEJLEDNING

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

OPENGEWERKTE TEKENING VAN ONDERDELEN

VEILIGHEIDSINSTRUCTIES

ONDERDELENLIJST HV6900 Fig.2

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

PAYLAYAN PARÇALARIN İNCELENMESİ

GÜV ENLİ KULLANIM TALİMATLARI

Tim Hopper Technical Director

Email: [e-mail] Website: www.earlex.fr

Tim Hopper Technical Director

All rights reserved © 2010

Email: [e-mail] Website: www.earlex.fr

Notes

Earlex®

Earlex Ltd.

Earlex Ltd, Tel: [phone]

Email: [e-mail] Website: www.earlex.co.uk

Earlex Sarl.

Earlex Sarl, Tel: [phone]

Email: [e-mail] Website: www.earlex.fr

V0093 12/09