Spray Station 5500 - Paint gun EARLEX - Free user manual and instructions

Product type	Electric paint sprayer
Brand	Earlex
Model	Spray Station 5500
Power supply	Mains 220-240 V, 50/60 Hz
Power	650 W
Maximum air flow	1.5 m³/min
Spray type	Airless
Tank capacity	700 ml
Maximum recommended viscosity	50 DIN-s
Flow adjustment	Progressive adjustment knob
Adjustable spray width	Yes, from round to flat
Nozzle	Interchangeable dual orifice
Dimensions (L x W x H)	30 x 20 x 15 cm
Weight	1.5 kg
Hose length	1.5 m
Sound level	75 dB(A)
Maintenance and cleaning	Clean after each use with water or solvent
Safety	Automatic shut-off in case of overheating
Spare parts and repairability	Available on Earlex website and authorized dealers
Use	Domestic and DIY use

Frequently Asked Questions - Spray Station 5500 EARLEX

How to clean the Earlex Spray Station 5500 after use?

After each use, empty the tank, then rinse it with water or suitable solvent. Run the device for a few seconds to purge remaining paint. Clean the nozzle with a soft brush. Never immerse the motor in water.

What types of paint can I use with this sprayer?

This sprayer accepts water-based paints (acrylic, latex) and solvent-based paints (glycero, varnish). Avoid very thick or high-viscosity paints without prior thinning.

How to adjust the paint flow?

Turn the adjustment knob on the sprayer: clockwise to decrease flow, counterclockwise to increase. Adjust according to paint thickness and surface to cover.

What to do if the nozzle gets clogged during use?

Stop the device and disassemble the nozzle. Clean it with suitable solvent or replace if damaged. Always use filtered and well-mixed paints.

Can I use this sprayer to paint furniture?

Yes, ideal for furniture, walls, fences, etc. For furniture, apply several thin coats rather than one thick to avoid drips.

What is the maximum recommended viscosity?

The maximum recommended viscosity is 50 DIN-s. To check, use a viscometer or thin the paint until it reaches the consistency of milk.

How to change the nozzle?

Unscrew the nozzle nut by hand or with a wrench. Remove the old nozzle and insert the new one. Tighten firmly without forcing to avoid leaks.

The device stops during use, what to do?

This is an overheat protection. Let the motor cool down for 15 minutes before restarting. Check that the air intakes are not blocked.

Where can I find spare parts for the Spray Station 5500?

Spare parts (nozzles, seals, filters) are available on the official Earlex website and from authorized dealers. Always use original parts.

What is the warranty of this sprayer?

The manufacturer's warranty is 2 years from the date of purchase. Keep your invoice for any claim.

USER MANUAL Spray Station 5500 EARLEX

Exterior view of a Gasat Station spray gun (no signage or text visible on the device itself)

OPERATING INSTRUCTION MANUAL

BEFORE USE – PLEASE READ THE MAIN MANUAL AND SAFETY INSTRUCTIONS.

Please retain for future reference.

MODE D'EMPLOI

AVANT UTILISATION, MERCI DE LIRE ATTENTIVEMENT LE MODE D'EMPLOI ET LES CONSIGNES DE SÉCURITÉ.

DO NOT RETURN TO STORE IF THIS PRODUCT HAS BEEN USED

If you have any questions relating to this product please contact

Earlex customer service

TOLL FREE: 888-783-2612

NE PAS RETOURNEZ LE PRODUIT AU MAGASIN SI CE DERNIER A

Thank you for purchasing the Earlex Spray Station. We hope you enjoy the benefits this versatile paint spraying system provides. Due to it's benefits of low overspray, ease of spraying a wide variety of materials it can be used on multiple interior or exterior projects, arts and craft and hobby projects and provide a great quality finish for even the most inexperienced painter.

In the event you experience any issues please do not return to store but contact our customer service helpline on toll free 888-783-2612 or visit www.earlex.com.

DIAGRAMS

Illustration of a hand pouring liquid from a funnel into a container with a measuring tool nearby (no text or symbols)

Diagram showing five circular shapes with internal patterns, no text or symbols present

Person using a spray gun to adjust a metal bottle (no text or symbols visible)

Diagram showing a grid with arrows pointing outward from the center, labeled 'Fig.4' (no text or symbols within the diagram itself)

Notes

SAFETY OPERATING INSTRUCTIONS

WARNING! FIRE AND EXPLOSION HAZARD

- CAUTION: TO REDUCE THE RISK OF ELECTRIC SHOCK NEVER allow children or unauthorised users to operate or play with OR INJURY, DO NOT EXPOSE TO RAIN, STORE INDOORS spray equipment. This equipment is for professional use only.

• The substances used with this spray applicator (paint, thinners etc) Always read the paint manufacturer's thinning instructions before use. may contain hazardous, harmful, explosive or corrosive materials. ALWAYS COMPLY WITH THE SAFETY INSTRUCTIONS ISSUED Always wear the correct protective face mask when spraying. We also WITH THIS PRODUCT AND THE MATERIAL BEING USED. recommend wearing gloves, goggles and overalls.
• Your Spray Station must only be used with paints and solvents after every use ensure that you clean the spray gun thoroughly and have a suitable flash point for spraying. If in doubt, consult the paint or solvent manufacturer's data.

●Always ensure there is adequate ventilation when spraying.
●NEVER spray near an open flame, including an appliance pilot
●NEVER smoke when spraying.
●Always disconnect the unit from the power supply when cleaning spray applicator.
●Always ensure the spray area is safe and free from all debris present a fire or trip hazard.
- NEVER, under any circumstances, point the spray gun at another person or animal. In the event of injury occurring, seek expert advice immediately.

- Use only genuine manufacturer replacement parts.

• Only use the spray equipment as detailed in these instructions. Flame.
• Do not use the air hose or power cord to pull the HVLP unit.
• Check the hose, hose connectors and power cord daily. Any worn or the damaged parts should be replaced immediately.
  ●This appliance is recommended for household use only. that may
• This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabilities, or lack of experience and knowledge, unless they have been given supervision medical construction concerning use of the appliance by a person responsible for their safety.

IMPORTANT ELECTRICAL INFORMATION

EXTENSION CORDS

Your Earlex Spray Station is supplied with a power cord that is 6 feet long. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. For lengths between 0 feet and 50 feet, 18 AWG extension cords should be used.

DOUBLE INSULATED APPLIANCE

This is a double insulated appliance and as such, does not require three-way grounding. This product is equipped with a polarized alternating current line plug (a plug having one blade wider than the other) and does not require a grounding adapter. This plug will fit into the power outlet only one way. This is a safety feature.

If you are unable to insert the plug fully into the outlet, try reversing the plug. If the plug should still fail to fit, contact a qualified electrician to replace the obsolete or damaged outlet. Do not defeat the safety purpose of the

The following parts are available from Earlex Inc. Please call our toll free helpline: 888-783-2612

PARTS LIST

Key Description Part No

1. Air cap ring L0151		16. Gland washer (2 pcs)	L0168
2. Air cap L0152		17. Paint container	L0190
3. Air distributor plate sssy L0162		18. Centre bolt nut	L0189
4. Fluid tip, 0.08"	L0157	19. Gasket	L0188
5. Fluid tip seal	L0159	20. Lid assy	L0187
6. Pivot screw	L0179	21. Shim	L0186
7. Washer	L0195	22. Clamp lever	L0185
8. Main body assy	L0180	23. Yoke	L0184
9. Fluid needle 0.08"	L0166	24. Centre bolt & pick up tube assy	L0183
10. Adaptor	L0174	25. Operating lever	L0177
11. Spring	L0175	26. Viscosity cup	SG243
12. Adjusting screw	L0176	27. Spanner	L0191
13. Pivot	L0178	28. Filter (not shown)	L0058
14. Air feed tube	L0182	29. Hose 13ft	L1107
15. Gland nut	L0173	30. Hose clip	L1289

OPTIONAL EXTRAS

Needles and fluid tips of different sizes can be obtained as sets under the following accessory numbers. Please call our toll free helpline to order these on 888-783-2612.

0.04"/ 1.0mm dia fluid tip, needle & seal 0.06"/ 1.5mm dia fluid tip, needle & seal

HV5ACC10USR 0.08"/ 2.0mm dia fluid tip, needle & seal HV5ACC15USR 0.10"/ 2.5mm dia fluid tip, needle & seal

HV5ACC20USR HV5ACC25USR

IMPORTANT: SELECTING PAINT

Your Spray Station can be used with a wide variety of paints, stains and coatings such as latex, deck and fence stain, sealers, varnishes, wood preservatives, enamels, oil and water-based paints and automotive paints. However, some materials cannot be sprayed so please check the recommendation of the manufacturer before buying the paint. If a material refers to brush application only then it usually cannot be sprayed.

THIS UNIT CANNOT BE USED FOR TEXTURED PAINTS. USE OF THESE MATERIALS WILL CAUSE PREMATURE WEAR, WHICH WILL YOUR WARRANTY. TO OBTAIN THE BEST RESULTS FROM YOUR SPRAY STATION, PLEASE READ THE INSTRUCTIONS CAREFULLY BEFORE USE.

SURFACE AND JOB PREPARATION

Preparation of the surface and thinning of the paint are the two most important areas to be concerned with to obtain the best results from your spray kit. Ensure all surfaces are free from dust, dirt, rust and grease. If necessary rub down with sandpaper, or similar. Masking of areas is important to ensure you do not spray those areas you wish to remain untouched.

THINNING

Your Spray Station is supplied with a viscosity cup. Viscosity is a technical term used to indicate if a product is very thin or very thick. If thin, the viscosity is said to be low, while if very thick the viscosity is said to be high. Viscosity is measured in seconds. In order to spray some materials they need to be “thinned” (diluted). Thinning is very important when spraying. Most paints etc are supplied ready for brush application and may need to be thinned (diluted) for spraying purposes.

The Spray Station 5500 has a viscosity rating of 160 seconds. If the paint has emptied the viscosity cup in less than 160 seconds then you will not need to thin your paint or material. If it is above this then thinning will be required.

Your spray station comes equipped with a viscosity cup, which will help you determine the thickness of the paint. To test a liquids viscosity, dip the viscosity cup into the material and fill up to the top, lift free and time how long it takes for the paint to empty the viscosity cup - stop when the continuous flow ends from the bottom of the cup. The time determines the material viscosity and the need for the paint to be thinned before being sprayed (Fig.1).

If the paint requires thinning, start with a 10% dilution of the paint. To do this, fill a 1 litre container with the required paint. The viscosity cup supplied with the unit holds 1/10 of a litre, block the hole in the viscosity cup and fill up with the required thinner. Add the thinner to the paint and stir.

If the paint requires further thinning, dilute the paint by another 5% (5% will be equal to half a viscosity cup) with the required thinner and measure the viscosity, if the paint is not at its recommended viscosity, repeat the above step.

Follow the manufacturer's guide for thinning in conjunction with a spray gun. If in doubt please contact the manufacturers of the paint. The viscosity cup will help you determine the correct thickness of the paint. Paint is "thinned" by adding the substance which the paint is based upon. If a water based paint then water is added, if oil based then mineral spirit. As some paints, wood preservatives and other sprayable materials contain particles that have differing qualities, please ensure that when filling the paint container of the spray gun, that the paint is filtered through either a funnel with a filter on it or through nylon tights or stockings. This will ensure that no large particles enter the paint container, so preventing blockages and providing you with trouble free spraying. Ensure that a face mask, gloves and goggles are worn at all times when spraying.

OPERATION

Fill the paint container with the material to be sprayed. Take care not to overfill. Take the spray gun unit and with the Clamp Lever (22) turned fully anti-clockwise, locate the spray gun unit into the paint container. Rotate the container until the 2 pins locate into the recesses in the Yoke (23). Now turn the clamp lever clockwise to secure the container to the lid. Do not over tighten. Place the motor unit onto a clean floor space, free from any loose debris, liquids or dust sheets that could block the motor inlet. Uncoil the air hose and attach it to the back of the spray gun and the other end to the Spray Station. Uncoil the power cord from the base of the unit and plug in.

ALWAYS KEEP THE MOTOR UNIT AS FAR AWAY FROM THE SPRAYING AREA AS POSSIBLE TO PREVENT PAINT CONTAMINATING MOTOR. MASK ANY AREA YOU DO NOT WISH TO SPRAY.

Once you have set up and are ready to spray, switch on the unit. No paint will be sprayed from the gun until the trigger on the spray gun is pulled. Before starting any work on spraying actual objects we suggest you spend a small amount of time practicing on cardboard or newspaper until you have got used to how the gun works.

SPRAY PATTERNS

The gun has 3 different spray patterns – Horizontal, Vertical and Round (Fig.2). The horizontal and vertical are recommended for large surfaces. The round spray is used for small objects or for areas - such as corners – that are difficult to reach. To change the spray pattern simply rotate the Air Cap (2) until it clicks into the positions as shown in (Fig.2). The overall size of the selected spray pattern can be varied by turning the Air Cap Ring (1). When viewed from the front, rotate it clockwise to increase the pattern size, or anti-clockwise to reduce the pattern size.

PAINT VOLUME

The volume of paint sprayed is easily adjustable (Fig.3). Completely close adjusting screw (12) by turning this clockwise as far as it will go. While pulling the Operating Lever (25), begin turning the adjusting screw anti-clockwise until the volume of paint you require is obtained. If the paint spray contains too much paint turn the adjusting screw clockwise to reduce it.

Once you have set the spray pattern and the paint volume, you are ready to begin spraying.

TECHNIQUE

1. To obtain the best results always keep your spray gun level and spray equally from side to side or up or down from the surface. Avoid spraying at an angle as this will lead to runs on the surface (Fig.5-7).
2. Let your arm control the left to right movement rather than your wrist as this will aid even paint distribution over the whole area.
3. Do not tip the spray gun to more than a 45^irc angle when the motor is switched OFF.

FLUID TIPS AND NEEDLES

Paints, varnishes, wood treatments etc, are manufactured using a variety of materials and have widely different viscosities. You may find that the 0.08" (2.0mm) dia Fluid Tip and Needle supplied with this spray gun does not enable you to spray your particular choice of finish exactly as you would like. In such cases a change of fluid tip and needle size will probably solve this problem. In general, thicker, more viscose materials are best sprayed through a larger fluid tip to give best coverage. Thinner, less viscose materials are best sprayed through a smaller fluid tip.

To allow for these variations fluid tip and needle sets are available, as optional extras, in 0.04" (1.0mm) dia, 0.06" (1.5mm) dia and 0.10" (2.5mm) dia (See page 5).

HELPFUL HINTS

1. Evenly control the speed of movement of the spray gun. A fast speed will give a thin coat and a slow speed will give a heavy coat.
2. Only apply one coat at a time. If a further coat is required follow the paint manufacturer's instructions for drying times.
3. If spraying small areas or objects keep the adjusting screw setting low as this will avoid excessive use of paints and will minimise overspray.
4. When spraying large areas or objects, it is best to use a criss-cross pattern, either from left to right then up or down or vice-versa. This will ensure maximum coverage. Let go of the trigger at the end of each spray movement to avoid excessive paint and drips (Fig.4).
5. Avoid stopping and starting when spraying as this can lead to too much or not enough material on a surface.
6. To ensure edges are covered, commence spraying just to the side of area being sprayed.
7. CLEAN SPRAY GUN AFTER EVERY USE (SEE CLEANING INSTRUCTIONS).

CLEANING INSTRUCTIONS

THE SPRAY GUN SHOULD BE THOROUGHLY CLEANED AND THE GLAND WASHERS LUBRICATED, IMMEDIATELY AFTER EACH USE. THE PAINT DRIES INSIDE THE GUN CLEANING WILL BE MUCH MORE DIFFICULT AND MAY RENDER THE GUN INOPERABLE. THIS COVERED BY THE GUARANTEE.

Flush out the residue paint from the spray gun, as follows:

• Remove the paint container (17) from the spray gun.
• Pour any residual paint into its original container for future use.
• Use a cloth soaked in thinners to wipe out excess paint from the container, the underside of the lid (20) and the gasket (19).
• Pour a small quantity of clean thinners into the container, re-fit the container to the spray gun and shake the gun lightly.
• Now spray all of the thinners through the gun.
• Repeat this, each time using clean thinners, until there is no trace of paint in the thinners being sprayed.

To thoroughly clean the remainder of the spray gun, remove all working parts as per the exploded parts view on p.3 as follows.

- Loosen and remove air cap ring (1), air cap (2) and air distributor plate assy (3).

- Now unscrew the adjusting screw (12) and pull out the fluid needle (9) and needle spring (11).

• Using the spanner (27) supplied remove the fluid tip (4) and fluid tip seal (5).

- Loosen and remove air cap ring (1), air cap (2) and air distributor plate assy (3). - Now unscrew the adjusting screw (12) and pull out the fluid needle (9) and needle spring (11). - Using the spanner (27) supplied remove the fluid tip (4) and fluid tip seal (5).

After cleaning your spray gun and before fitting the needle, dip the tip into some petroleum jelly which will lubricate the gland washers (16) as the needle is inserted. The external surfaces of the spray gun can be wiped clean with a cloth soaked in thinners.

PERIODIC MAINTENANCE

Gland washers (16) prevent leakage of air passing the needle. This leakage reduces the performance of the spray gun and must, therefore, be kept to a minimum. After a period of use the gland washers will wear. This is normal and can be compensated by gradual adjustment of the gland nut (15). Periodically check to ensure the gland nut is not loose. DO NOT OVER-TIGHTEN as this will increase wear of the washers. When necessary just tighten the nut lightly using the special spanner (27) provided.

By tightening this nut, the inside diameter of gland washers reduce thereby closing any small gap that may have occurred between the needle and gland washers, therefore, eliminating excessive leakage.

TURBINE UNIT

The turbine unit only requires minimal maintenance

• Ensure its filter (28) element is kept clean at all times.
  This is the filter underneath the main body of the turbine. Disconnect the unit from the power supply, turn on side and remove foam material. This can be washed out if necessary and replaced when dry. From time to time this filter will need replacing (part no.L0058).
  • The turbine bearings are sealed and lubricated for life. There is no maintenance or adjustment required.
• Clean the turbine and hose unit with a damp cloth after use.
• The hose is stowed by coiling it between the motor housing and hose cover.
• The power cord is stowed by wrapping around the base of the unit and locating the plug in the space at the back of the unit.

TROUBLESHOOTING

PROBLEM CAUSE ACTION REQUIRED
The paint runs on the item being sprayed	Paint too diluted Add undiluted material
	Paint volume too high Reduce the	paint flow by adjusting screw (12)
	Moving too slowly Increase speed of application
	Gun trigger being held for too long	Release trigger earlier
	Gun too close Increase the distance between gun and workpiece
Paint is thin or irregular	Paint too diluted Add undiluted material
	Paint volume too low	Increase the paint flow by adjusting screw (12)
	Moving too fast	Reduce speed of application
	Gun clogged	Clean the gun
	Gun too far away	Reduce the distance between gun and workpiece
No paint being produced	Paint too thick	Add thinner
	Gun clogged	Clean the gun
	Pick up tube clogged	Clean pick up tube (24)
	Air hose split	Replace air hose
	Grainy paint	Filter the paint
	Container almost empty	Refill container
	Gun at an angle	Ensure pick up tube is angled towards paint
	Air intake blocked Check no paper	or loose debris can block the air intake underneath the unit

SERVICING OF DOUBLE-INSULATED APPLIANCES

In a double-insulated appliance, two systems of insulation are provided instead of grounding. No grounding means is provided on double-insulated appliance, nor should a means for grounding be added to the appliance. Servicing a double-insulated appliance requires extreme care and knowledge of the system, and should only be carried out by qualified service personnel. Replacement parts for a double-insulated appliance must be identical to the parts they replace. This double-insulated appliance is marked with the DOUBLE-INSULATED symbol (square within a square).

HV5500 Design Registrations:

GB 2106529

DE 402 04 314.6

FR 02 3314

US D488,169 S

Spray Gun Design Registration:

GB 3006933

Copyright & Design Right Reserved © 2011

WARRANTY

This product is guaranteed for a period of 24 months against faulty manufacture and materials. It is not guaranteed for industrial or hire purposes. The guarantee does not affect your statutory rights. Earlex Inc. will accept no responsibility for the use of this product if used for any purposes other than detailed herein.

PLEASE NOTE: We have done all we can to ensure that used correctly and according to these instructions, this spray gun will give long and trouble free life. We accept no responsibility for damage caused by the use of incorrect or unsuitable substances, paints or fluids which have not been thinned correctly or are unsuitable for the surfaces to which they are applied, health hazards arising from lack of ventilation when working in confined spaces or failure of the equipment due to inadequate cleaning of the components after use. If in doubt, always test a small inconspicuous area first. Always read the paint manufacturer's instructions first. Neither our guarantee nor the above statement affects your statutory rights.

Questions? Call toll free: 888-783-2612

Earlex Inc.

8261 Highway 73, Suite F,

Stanley, N.C. 28164, USA

Earlex Inc, Toll Free 888-783-2612

Email: [e-mail] Website: www.earlex.com

CONSIGNES DE SÉCURITÉ

AVERTISSEMENT! DANGER D'INCENDIE ET D'EXPLOSION

HV5ACC10USR Buse, pointeau et joint ∅ 0.08"/ 2.0mm HV5ACC15USR Buse, pointeau et joint ∅ 0.10"/ 2.5mm

HV5ACC20USR HV5ACC25USR

Earlex Inc, Toll Free 888-783-2612

Email: [e-mail] Website: www.earlex.com

Earlex Inc, Toll Free 888-783-2612

Email: [e-mail] Website: www.earlex.com

Notes

Notes

Questions? Call toll free: 888-783-2612

Earlex Inc.

8261 Highway 73, Suite F,

Stanley, N.C. 28164, USA

Earlex Inc, Toll Free 888-783-2612

Email: [e-mail] Website: www.earlex.com