HV3500 - Paint gun EARLEX - Free user manual and instructions

USER MANUAL HV3500 EARLEX

Thank you for purchasing the Earlex Spray Station. BEFORE USE - PLEASE READ THE MANUAL AND SAFETY INSTRUCTIONS. Please retain for future reference.

+ Never under any circumstances aim the Spray Gun at another person or animal. In the event of injury occurring seek expert medical advice immediately. + The Spray Gun must only be used with paints and solvents that have a flash point suitable for spraying. If in doubt, consult the paint or soivent manufacturer's data + Always ensure there is adequate ventilation when spraying. + NEVER spray near a naked flame, including appliance pilot light. + NEVER smoke whilst spraying. + NEVER allow children to operate or play with the Spray Gun. + Always read the solvent manufacturers instructions before use. + Always disconnect unit from mains supply when filing the paint container. + Always wear a suitable protective mask when spraying. We would also recommend the use of gloves, goggles and overalls. - After each use, thoroughly clean the Spray Gun. + This appliance is not intended for use by persons (including children) with reduced physical, sensory or mental capabiliies, or lack of experience and knowledge, unless they have been given supervision or instruction concerning use of the appliance by a person responsible for their safety. + Use only genuine manufacturer replacement parts. + Always disconnect the Spray Station from the mains supply before cleaning the appliance. + Warning: The use of any accessory or attachment, other than those recommended in this instruction manual, may present a risk of personal injury. + Use the Spray Gun for the job it was designed for only. Mis-use of the Spray Gun will invalidate the guarantee. + Wear ear protection. WARNING: The substances used with this Spray Gun (paints, solvents, etc.) may contain dangerous, harmful, explosive or corrosive materials. ALWAYS COMPLY WITH THE SAFETY INSTRUCTIONS ISSUED WITH THIS PRODUCT AND THE MATERIAL BEING USED. INTROD 10 The concept À motor feeds out a high volume of air (HV) and enables products to be sprayed at a low pressure (LP). The Hose feeds the air produced by the motor to the Spray Gun. The solution is released from the Fluid Tip of the Spray Gun at a very low pressure and is enclosed in a high volume of air. The powerful motor can spray a wide range of solutions with or without dilution. However, there will always be some which will not be suitable for the Spray Gun. Good quality paint contains a high percentage of solids which make the dilution easier. The users must keep in mind that low temperatures make the paint thicker, that's why we recommend spraying with the Spray Gun at a 15°C minimum temperature.

PREPARATIO + Carefully cover areas which are not to be painted with a plastic cover and protective tape. + Wear a suitable mask when spraying products (and make sure there is adequate ventilation in the room when working indoors) + Clean the surface you are going to paint. As well as being clean, it must also be dry and smooth. - Practice first on some old wooden planks to make sure you are holding the Spray Gun correctiy. + We recommend you wear protective clothing. + Stir the paint well using a mixer where possible. + Make sure there are no solid particles in the paint. + Many products can be sprayed without being thinned. However, if the application is not good, thin the product progressively in stages of 5%. + Most paints can be sprayed by being thinned just a little, e.g. by 5% or 10%. + Some thick paints such as outer wall paints and certain undercoats will need to be thinned by 20% or 25%. + Use water to thin a water-based product + Use appropriate thinner to thin solvent-based products. + Certain manufacturers will indicate on the can whether a specific thinner is to be used. + Certain paint manufacturers have specific paints available for HVLP application: DILUTION Dip the viscosity cup into the material and fill up. Time how long it takes for the paint to stop being a continuous flow, from the bottom of the cup (Fig.4). Ifthe paint requires thinning, start with a 10% dilution of the paint. To do this, part fill a con- tainer with one litre of paint. The viscosity cup supplied with the unit holds 1/10 of a litre, block the hole in the viscosity cup and fill up with the required thinner. Add the thinner to the paint and stir, measure the viscosity. If the paint requires further thinning, dilute the paint by another 5% (5% will be equal to half a viscosity cup) with the required thinner and measure the viscosity, if the paint is not at its recommended viscosity, repeat the above step. - Fill the Paint Container (12) with the product to be sprayed. Stir well (as mentioned previously) and strain to remove any bits which will interfere with a smooth consistent spray. + Make sure the Paint Container Seal (10) and Pick-up Tube (11) are firmiy fitted into the base of the Spray Gun: + Screw the Paint Container (12) to the base of the Spray Gun and tighten accordingly.

• Start with the Paint Flow Adjuster (9) at its minimum setting so the Trigger can not be pulled. Do not forget that the Paint Flow Adjuster controls the quantity of paint sprayed (Fig.4). + Uncoil the air Hose and attach it to the back of the Spray Gun and the other end to the Spray Station + Uncoil the power cable and attach the plug to the mains supply. + Switch the Spray Station on. This will immediately cause some air to be produced, which is quite NORMAL. However, none of the product will be sprayed until the Spray Gun Trigger is pulled. + Very important: when spraying for the first time, we recommend that you always leave the motor unit to run for F- 1 to 2 minutes before applying the product. Do not forget that the Paint Flow Adjuster controls the quantity of paint sprayed (Fig.5). ALWAYS MAKE SURE THAT THE MOTOR UNIT IS ON A RIGID SURFACE AND FREE FROM DUST. SPRAYING Fig.6 3 Spray Patterns Fig.7 Horizontal and Vertical Spray with varying widths | Round Spray Vertical and Horizontal for normal sized jobs Round for small and precise jobs

The most commonly used technique for painting a large surface is the ‘crisscross’ technique, i.e. you apply the product in a horizontal strips and then cross over these strips by applying the product in a vertical strips (Fig.6) 1) To achieve a horizontal strip adjust the Spray Direction Plate to the vertical position then pull the Trigger and move your arm across [) Fig.7 to the right. 2) When you get to the end of the line, release the Trigger for a moment and then apply the product in the opposite direction just beneath the line you have sprayed. 3) Next, to achieve a vertical strip adjust the Spray Direction Plate to the horizontal position then pull the Trigger and move your arm . up and down over the horizontal strips you just have sprayed. > Fio7 Through gradual movement of the Spray Direction Plate (4) between Horizontal, Vertical and Round spray patte you can vary the width of the pattern (Fig.6) HINT: To obtain the best results always keep your Spray Gun level and at an equal distance from the object you are spraying, ideally 25-30cm {10*-12") (Fig.8/9). Let your arm control the movement rather than your wrist (Fig.8/9). This will help give you an even paint distribution. Fig.8 Fig. HINT: HVLP technology produces warm air through the Air Cap allowing the paint to dry quicker which can enhance the final effect. HINT: Make sure the Pick-up Tube is properly oriented towards the handle for ceilings and away from the handle for floors. EANING INSTRUCTIO Type of paint Cleaning Water based paint | Clean with water Oiled based paint | Clean with appropriate thinner e.g. White Spirit HINT: Before removing or re-inserting the Needle and Fluid Tip ensure the Spray Gun has been flushed through with water or the appropriate thinner so the inner tube is clean HINT: When done immediately the cleaning operation can take you less than 5 minutes. If taking a break, leave the Spray Gun in a plastic bag to prevent the paint from drying. + Remove the Paint Container (12). + Pour any leftover paint into its container so that it can be used for the future. Pull the Trigger to allow paint to run out of the Pick-up Tube (11). + Pour a quantity of the respective thinner into container, shake the Spray Gun lightly, reassemble the Spray Gun, then spray this liquid though the Spray Gun. Repeat this until the thinner being sprayed is coming through with no traces of paint. + Clean any traces of paint off the outside of the Spray Gun: + Clean the Paint Container Seal (10)

+ Unscrew Air Cap Ring (2) + Remove the Air Cap (3) + Remove the Spray Direction Adjustor (4). +_Itis recommended that you push the Trigger forward to help release the Fluid Tip (5). + Using the Needie and Fluid Tip Tool - pincer end A (1) remove the Fluid Tip (5) +_ Insert the Needle and Fluid Tip end B (1) into the inner tube and unscrew the Needle anticlockwise, then pull to release the Needle. + Place all of these items into a container and clean, then using a brush and the respective thinners. + Clean the inside of the body of the Spray Gun +_Thoroughly dry all parts before reassembling. + Reassemble parts in reverse order. + Ensure the Air Cap Ring (2) is fully tightened and the Fluid Tip is pushed into place so that the Spray Gun Needie will shut off. NB: Ensure the Spray Direction Plate is free to move. lf necessary loosen the Air Cap Ring (2) slightiy. + NEVER DISPOSE OF PAINTS OR SOLVENTS DOWN THE DRAIN. ALWAYS USE YOUR LOCAL WASTE COLLECTION SITE. +_The motor unit itself does not require any specific maintenance apart from checking that the filter is not clogged up (the filter can be removed and washed). The filter can be found in the base of the motor unit. Important: Each Fluid Needle is manufactured to fit the size of the corresponding Fluid Tip. Do not try to fit a 2.0 mm Fluid Needle to a 3.0 mm Fluid Tip.

The paint drips onto item being | Painttoo ciluted Add undiluted paint painted Paint output too high Reduce the paint output by adjusting the Paint Flow Adjuster (9) Moving too slowly Increase speed of application Spray Trigger held for too long Release Trigger sooner Spray Gun too close Increase the distance between the Spray Gun and the work surface Paint is too thin or irregular Paint too diluted Add undiluted paint Paint output to0 low Increase the paint output by adjusting the Paint Flow Adjuster (9) Moving too fast Reduce speed of application Spray Gun clogged Clean the Spray Gun Spray Gun too far away Move the Spray Gun closer to the work surface No paint being released Paint too thick Add thinner Fluid Tip clogged Clean the Fluid Tip (5) Pick-up Tube clogged Clean Pick-up Tube (11) ‘Air Hose split Replace air Hose (13) Grainy paint Filter the paint Paint Container almost empty Refill Paint Container (12) Spray Gun at an angle Check that the Pick-up Tube (11) is pointing towards the paint Air inlet blocked Check the condition of the Filter (14) and clean if necessary Too much paint in an area You move your wrist Move your fore arm instead Application Either too much or not enough paint Use the Paint Flow Adjuster (9) to control the flow

PLEASE NOTE: We have done all we can to ensure that when used correctiy and in accordance with these instructions the spray gun has a long and fault-free life. We accept no responsibility for damage caused by the use of incorrect or unsuitable substances, paints or liquids which have not been thinned correctly or which are not suitable for the surfaces to which they are applied, health hazards arising from a lack of ventilation when working in confined spaces or equipment which is faulty due to inadequate cleaning of the components after use. If in doubt, test a small inconspicuous area first. Always read the manufacturer's instructions before use. Neither our guarantee nor the above statement affects your statutory rights. MANeeNN een This unit is a Class Il appliance which means it is double insulated for your protection, no earthing wire is necessary. If the supply cord is damaged, it must be replaced by Earlex Ltd or our appointed agents. H you are using an extension lead it must be rated at a minimum of 6 amps and fully unwound. Do not operate with a lead rated at less the 6 amps as this will cause premature failure of the motor which is not covered by the guarantee. W the plug is cut off from the mains lead, it must be disposed of safely. NEVER under any circumstances insert a plug which is cut off from the mains lead into socket. Information on the disposal of waste electrical equipment is known as WEEE. Please do not dispose of tools with your household waste collected by the council. It is your responsibility to dispose of this type of waste by handing it over to a special designated collection point for recovery and recycling. EC Declaration of Conformity We declare that the unit: HV2900, 3500 and 3900 Conforms to LVD 2006/95/EC, EN60335-1, EMC 2004/108/EC, EN55014-1, EN55014-2, EN61000-3-2, EN61000-3-3, EMF EN50366. 4 Tim Hopper Technical Director All rights reserved © 2009 Design Registrations and Patents: Spray Gun Design Registration Spray Gun Patent HV2900/HV3900 Turbine Design Registration HV3500 Turbine Design Registration

ECD 001096218-0001 GB 0903275.6 GB 3022947 ECD 001096242-0001

CN 200930004457.X FR 06/5463 CN 200930004458.4 EU 000608856 US 29/314,080 US D563,503 EARLEX LTD. WILL ACCEPT NO RESPONSIBILITY FOR THE USE OF THIS PRODUCT IF USED FOR ANY OTHER PURPOSES THAN THOSE DETAILED HEREIN. GUARANTEE and HELPLINE This product is guaranteed for a period of 24 months against faulty manufacture or materials. It is not guaranteed for industrial or hire purposes. This guarantee does not affect your statutory rights. For further information or any user advice, please phone our helpline between 8:30am to 5pm Mondays to Fridays (excluding Bank Holidays), or visit our website www.earlex.co.uk Earlex Ltd. Earlex Ltd, Tel: +44 (0)1483 454666 Email: enquiries @earlex.co.uk Website: www.earlex.co.uk