TS 300 E - Electric cutting machine HUSQVARNA - Free user manual and instructions

USER MANUAL TS 300 E HUSQVARNA

HUSQVARNA CONSTRUCTION PRODUCTS

FR - ASSURANCE DE CONFORMITÉ UE

GB - EC DECLARATION OF CONFORMITY

ON /TT Henric Andersson Vice-président, responsable des découpeuses et équipements de con- struction (Représentant autorisé d'Husqvarna AB et responsable de la documentation technique.) Husqvarna AB, SE-433 81 Gôteborg, Sweden, tel: [phone], declares under sole responsibility that the Husqvarna TS 300 E dating from 2010 serial numbers and onwards (the year is clearly stated on the rating plate, followed by the serial number), complies with the require- ments of the COUNCILIS DIRECTIVE: + of May 17, 2006 ‘relating to machinery” 2006/42/EC + of December 15, 2004 ‘relating to electromagnetic compatibility” 2004/108/EC. + of December 12, 2006 ‘relating to electrical equipment” 2006/95/EC. The following standards have been applied: EN ISO 12100:2003, EN 55014-1:2006, EN 55014-2/A1:2001, EN 61000-3-2:2006, EN 61000-3-3/A1/A2:2005, EN 12418/ A1:2009. Huskvarna December 29, 2009 Cut Henric Andersson Vice President, Head of Power Cutters and Construction Equipment (Authorized representative for Husqvarna AB and respon- sible for technical documentation.)

Note: Setting the TS 300 E for a 350 9 disk (Factory setting is 300 @)

Warning: the setting procedure described is for an uninstalled disk.

1- Slide the cables through the plastic collar attached to the arm

ofthe TS 300E. Be careful to keep electric cables and water hose clear of the setting screw located atthe back.

2- Remove the nut and washer with the 30 mm wrench (UK

3- Tiltthe head of the machine to clear the centering pin.

5- Insert the head spindle into upper hole of the TS 300E.

Warning: always check that the head spindle is inserted into the right hole

for the disk used (lower hole for 300 9; upper hole for 350 5). Please make sure that the electric cables do not get pinched or caught.

4- Remove the head by pulling it toward the front to clear the

axis of the head from the lower arm hole of the TS 300E 6-Insert the centering pin into the housing. Hold the head horizontally and put back the washer and nut with the 30 mm wrench (UK spanner) _ _ > 4 R. Va

Before leaving our factory every machine passes an exacting inspection programme in which everything is checked minutely. Following the instructions will ensure that your machine gives long service, in normal operating conditions. The user advice and spare parts mentioned in this document are given as an indication, and do not consti- tute an undertaking. No warrantee will be granted in the event of errors or omissions, or for damage occur- ring during delivery, or caused by the design or use of the machine. We are very concerned about the qua- lity of our products and we reserve the right to make any technical modifications to improve them, without warning. This document will: - provide the user with: information about the machine + information about its possible uses + prevent accidents due to unsuitable use, by an untrained person, during maintenance, repairs, ove- rhauls, handling or transport - improve the reliability and durability of the machine - ensure correct use, regular maintenance, and fast fault finding in order to reduce repair costs and downtime. The manual should always be available at the place of work. It should be read and used by any person installing or using the machine. The obligatory technical regulations in force in the country where the machine is used must also be adhered to for maximum safety.

GENERAL SAFETY INSTRUCTIONS ]

The Equipment fulfills the requirements in EN61000-3-11 and is subject for conditional connection to the mains. It may be connected in consultation with the supply authority. The equipment will only be connected to the mains supply with impedance lower than 0,49 Ohm. The system impedance at the interface point may be obtained from the supply authority Ifthe mains supply has higher system impedance, short voltage dips may appear when the equipment is started. This may influence the operation of other apparatuses, e.g flickering lights. The use of symbols on machines (in color) and in the manual identify advice concerning your safety. WARNING LS Danger symbol OBLIGATION LT Blue background, white marking : obligatory safety +red marking : movement forbidden WARNING LÆ Black triangle and marking on a yellow background : danger if not adhered to. Risk of injury to the user or third parties, with possibility of damage top the machine or the tool. INTERDICTION 1 Red circle with or without bar : use or presence prohibited. INDICATION LS Information - Instruction: special instructions concerning use and ins- pection. BOPA L The manufacturer declines any responsibility resulting from improper use, or modifications.

This symbol indicates that the machine is in C conformance with the applicable European directive. SPECIAL INSTRUCTIONS ] The disc cutter is designed to provide safe and reliable service in operating conditions corresponding with the instructions, but it can present dangers for the user and risks of damage, consequently regular on site inspection is necessary to ensure : + Perfect technical condition (use for the purpose for which it is intended and taking into account any risks, and correction of any malfunction detrimental to safety). -+ Use of a diamond disc for water lubricated cutting of marble, stone, granite, brick and facings (porcelain, glazed tiles, ceramics, etc). The use of any other disc is forbidden (abrasive, saw, etc). + Competent personnel (qualifications, age, training, education) who have studied the manual in detail before starting work: any fault of an electrical or other nature must be checked by a competent erson (elec- trician, maintenance foreman, authorized dealer, etc). -That the warnings and instructions marked on the machine are followed (adequate personal protection, correct use, general safety instructions, etc). - That no modification, transformation or addition is detrimental to safety and that it is carried out without prior authorization from the manufacturer. + Respect of the maintenance intervals and periodical checks recommended. - That only genuine spare parts are used for repairs. Instruction plate MANUFACTURER CE rateanen LT] 6 | Fer TON

af mrensirr gone | oauesace speeo | rvmu-vu mrurn. Use + Use : Sawing marble, stone, granite, brick, cement and all facings (porcelain, glazed tiles, ceramics, etc). + Tools : Water lubricated diamond disc diameter 300 mm - diameter 350 mm {D)- bore 25.4 mm (AL). {Information from your usual supplier). Saw blade Carborundum disc Any application not corresponding with the inten- ded use (use of a saw blade, abrasive disc, etc) is prohibited. Lust esc on of the machine ] On receiving the machine check its condition. Always keep it perfectly clean. Check the supply cable lead periodically. Always keep alert when working Check the mounting of the components (abnormal vibration). SEE FIG. 1 @ Chassis-tank (5) Tightening handle (6) Transport wheels @) Drain plug Motor (9) Lack of voltage switch (10) Carrying handles er) Disc casing @) Housing cover (Œ) Movable table Table stop @5) Movable table stop Manufacturer's plate (17) Cutting guide (18) Table locking (19) Operating handle L' ng - transport ] Dismantle your machine into two parts TABLE PART (SEE FIG 2) + Remove the table by tilting it slightly so as to clearthe English

rear retainer pins BLOCKING TABLE FOR TRANSPORTATION (SEE FIG 3) FOLDING THE FEET (SEE FIG 4) TRANSPORT (SEE FIG 5) PLACING ON FEET (SEE FIG 6) l Inspection before starting ] Please read the instructions for use prior to operating the machine for the first time. The use of ear protection is mandatory. The operator must wear protective clothing appropriate to the work he is doing. We recommend that this includes both eye and ear protection. The working area must be completely cleared, well lit and all safety hazards removed (no water or dangerous objects in the vicinity). Any persons not involved in the work should leave the working area.

Use blades suitable for the work to be done (speed, geometry, application, etc.). Fitting the disc ] Disconnect the machine by unplugging the supply cable.

+ Unscrew the two handwheels (A) and remove the housing cover (B) (SEE FIG 7). + Unscrew the locking nut (C) using a spanner. The disc locking nut has a left-hand thread. Take care about the direction of rotation which is shown by an arrow on one of the faces. Make sure the contact faces of flanges, of blade and the axle are clean.

• Refitthe protective case (B).

• Tighten the 2 screw knobs (A). l Electrical connection ] -ELECTRICAL SAFETY : Operate this machine only on a supply equipped with a 30 mA earthed current-limi- ting circuit-breaker. Otherwise, consult our catalogue for appropriate models. - The RCCB must be used correctiy, including tes- ting it regularly. For tools supplied with an integral RCCB in the cable or in the mains plug, if the cable or plug has been damaged, repairs must be carried out by the manufacturer, one of his agents or by a qualified repair workshop to avoid any risks resulting from errors.

- Make sure that the mains voltage corres- ponds with that marked on the manufactu- ? ” rer's plate on the machine. : Three-phase motor Make sure that the motor rotates in the same direction as the arrow stamped on the casing: if the motor does not turn in the direction required, swap two of the supply wires - Use the following types of plug, single phase2P +E,or3 P +E/3P +N+E according to the corresponding voltage. Gin) fun) fu Ci EE Ge ? / Le ) ral] 20m ba) - Extension lead: Cable size sufficient for the electrical power, connection to the mains by a H07 RNF type cable of the following size: -3 x 2.5 mm? up to 50 m for 230 V -4or 5 x 1.5 mm’ up to 100 m for 400 V - 3 x 4 mm? up to 40 m for 115 V Starting up ] Always pay extreme care and attention to the preparation of the machine before starting up Remove all adjustment tools and wrenches from floor and machine KC Always keep blade guard in place + Fillthe water tank (maximum level is the base of the rails). + The water pump starting is coupled with that of the motor. As each machine is fitted with a self priming pump, the water is sprayed onto the disc as soon as the machine starts. Ensure that the water supply is abundant, when cutting wet. The protective case and the motor mounting fitted with a deflector blade provide perfect distribution of the spray. + To startthe machine press the green but- ton on the switch (optional cut-out switch) + To stop the machine, press the red button phase motor protected by a built-in thermal cir- cuit breaker. Cutting method ] + Straight cuts # <510 mm: the stop (C) prevents fingers being trap- ped between the table and the frame (SEE FIG 8). = >510 et <610 mm : retract the stop (C) under the table to increase the stroke.

10 Ï Bevel cutting | (SEE FIG. 9) + Slacken off nut (4) using spanner (5). + Swivel or slant the head. + Tighten nut (4) using spanner (5). 11 Maintenance (the motor must be stopped)] + Clean the machine regularly. Drain the tank frequently to remove cutting residue, which otherwise could block the pump and cause itto wear out prematurely. Carefully clean the contact faces for the table rollers. Store in a dry place, not accessible to PAN children. Maintain the tools carefully. FAULT FINDING In the event of faulty operation refer to the tables below to find a solution + The machine does not work CAUSES REMEDIES Not plugged in properly or cable damaged - Make sure that the supply is correctly plugged in (plug, extension lead, etc) - Check the supply cable No mains voltage - Test or have tested by an electrician (circuit breaker, plug, etc) Switch defective, motor cable damaged - Have tested by an elec- trician or contact the service department 12 l Adjustments ] + The machine is set before leaving the factory and no adjustment is necessary. +9 300 and QG 350 adaptation (SEE FIG. 11) A = 300 B =9 350 13 l Important advice ] + Retighten the nuts and bolts periodically. + Inthe event of a long period of use pay special atten- tion to the maintenance and protection of the disc + Make sure that sufficient water is sprayed onto the disc. + Tighten the disc correctly.

• Make sure that the contact faces of the disc, the flanges and the spindle are clean The manufacturer declines all responsibili- ty for loss or damage resulting from misu- se or any modification, alteration or powe- ring that does not conform to the manu- facturer's original specifications. At the work station, the sound pressure level may exceed 85 db (A) In this case individual protection mea- sures must be taken. 14 l Repairs ] s Contact your supplier who is entirely at your A service to carry out repairs in the shortest M time at the best possible price. Motor faultÿ (ño power, unpleasant smell) TOntCE The Service department to have the motor replaced

• Difficult starting CAUSES REMEDIES Single phase motor star- | - Replace the ting condenser condenser Three-phase supply not correct (on 2 phases, motor cable faulty) - Have it checked by an electrician or contact the service department + The pump does not start CAUSES REMEDIES - Check the mains lead The mains lead is not correctly connected or is damaged No voltage in pump circuit or mains supply circuit - Check the pump circuit and mains supply circuit + The pump does not pump water CAUSES REMEDIES An air bubble may have | - Holding the pump of the formed inside the pump outlet pipe remove it from body the water and reimmerse it - Unscrew the filter and, using a small screwdri- ver, remove all dirt from the operating area of the turbine. The turbine is jammed 15 l Spare parts ] For rapid delivery of spares and in order to avoid any wasted time, it is necessary to remind your supplier of the details shown on the instruction plate on the machi- ne with each order, as well as the reference of the part to be replaced. 00000000! (0) Item numberCode__À À Ouantty See exploded view 16 l Scrapping ] In the event of deterioration and scrapping of the machine, the following items must be disposed of in accordance with the requirements of the legislation in force. + Main materials : = Motor : Aluminium (AL), Steel (AC), Copper (CU), Polyamide (PA) = Machine : Steel sheet (AC), Castiron (FT) The instructions for use and spare parts found in this document are for information only and are not binding. As part of our product quality improvement policy, we reserve the right to make any and all technical modifi- cations without prior notice. English

Construction Business Group HUSQVARNA