TL053900 - Pneumatic tool Campbell Hausfeld - Free user manual and instructions

USER MANUAL TL053900 Campbell Hausfeld

CH CAMPBELL HAUSFELD.

Air Powered Rivet Gun

Operating Instructions

Line drawing of a precision tool emitting vapor, no text or symbols present

Model: TL0539

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information visit www.campbellhausfeld.com

Model #: ____

Serial #: ____

Purchase Date: ____

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

Air powered rivet guns are air tools designed for riveting a variety of materials and can be used with up to 3/16 inch steel rivets (maximum mandrel diameter of 1/8 inch).

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

it if damaged during shipping, handling or use. Damage may result in bursting and erty damage.

GENERAL SAFETY INSTRUCTIONS

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

potentially hazardous situation which, if not avoided, COULD result in death or serious injury.

Caution which, if not avoided, MAY result in minor or moderate injury.

important information, that if not followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Risk of Pressure

Wear eye and hearing protection

GENERAL SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

This work may expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

You are the best when you cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

Illinois Lead Poisoning Prevention Act

WARNING MAY BE HARMFUL IF EATEN OR CHEWED. COMPLIES WITH FEDERAL STANDARDS.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

Instructions Pertaining To A Risk Of Fire, Electric Shock, Or Injury To Persons.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

A WARNING basic precautions should always be followed, including the following:

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read ALL manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. ONLY persons well acquainted with these rules of safe operation should be allowed to use the air tool.

A DANGER At No.1 exceed maximum operating pressure of the air tool (90 PSI). The air tool COULD explode and result in death or serious personal injury.

1. Do NOT exceed any pressure rating of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.

Rela WARNING from the system before attempting to install, service, relocate or perform any maintenance.

1. Disconnect air tool from air supply when not in use and before changing tools, attachments or performing service.

SafWARNING ear protection MUST be worn during operation.

1. Do NOT wear loose fitting clothing, scarves, neck ties or jewelry when operating any tool. Loose clothing or jewelry may become caught in moving parts and result in serious personal injury.

2. Do NOT depress trigger when connecting air supply hose to tool.

3. Do NOT put hands near or under moving parts.

Excessive warning

to vibration, working in awkward positions and repetitive work motions can and arms. Stop using any tool if discomfort, numbness, or and consult a physician.

1. Check air hoses for weak or worn condition before each use. Make sure ALL connections are secure.

2. Protect air lines from damage or puncture. Do NOT carry tool by air hose.

3. NEVER trigger the tool when not applied to a work object. Attachments MUST be securely attached. Loose attachments can cause serious injury.

4. ALWAYS use attachments designed for use with air powered tools. Do NOT use damaged or worn attachments.

5. Keep ALL nuts, bolts and screws tight and ensure equipment is in safe working condition.

6. ALWAYS secure workpiece in a vise or clamp. Do NOT place hands on the back cylinder when operating the tool.

7. NEVER point an air tool at oneself or any other person. Serious injury COULD occur.

WARNING

rivet gun without the safety cap installed. Personal injury can occur if the rivet gun is the safety cap installed.

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that caution is a factor which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS DO NOT DISCARD

SPECIFICATIONS

	TL0539
Average Air Consumption 0.2 CFM @ 90 PSI	(100% Usage)
Max. Operating Pressure 90 PSIG
Minimum Hose Size 1/4 inch
Maximum Pull 2,000 lbs.
Design Type Air/Hydraulic
Max. Rivet Mandrel Diameter 1/8 inch
Nose Piece for the Following Rivet Sizes 3/16 inch, 5/32 inch,	1/8 inch, 3/32 inch
Min. Head Clearance 10 inch
Air Inlet 1/4 inch NPT (F)
Tool Weight 3.0 lbs.

DIMENSIONS

TL0539
Length 10 in.
Width 3.8 in.
Height 11.0 in.

GETTING TO KNOW YOUR UNIT

Rivet nose piece Hook Throttle lever Mandrel catch Exhaust Air inlet

Figure 1

MINIMUM RECOMMENDED HOOKUP

graph LR
    A["2 gallon Compressor or larger *"] --> B["Air Hose *"]
    B --> C["Quick Coupler *"]
    C --> D["Quick Plug *"]
    D --> E["Product"]

Figure 2

OPERATING INSTRUCTIONS

Set-Up Instructions

Air tools require a supply of clean, dry air at 90 PSI (6.2 bar). An air supply system with filter, regulator, and lubricator (FRL) as shown in Figure 2 should be used.

Water in the air supply can damage the tool. Drain condensate from compressor tank and filter daily.

All hoses and fittings must be the correct size and tightly fastened. Refer to Chart 1 for minimum sizes.

TOOL AIR CONSUMPTION HOSE ID

Less than 9 SCFM @ 100% usage 1/4 inch

9 to 34 SCFM @ 100% usage 3/8 inch

Greater than 34 SCFM @ 100% usage 1/2 inch

Chart 1 - Suggested minimum hose diameter to use based on 50 ft length hose and continuous SCFM rating of tool. The use of fittings and longer hose may require a larger diameter hose to be used.

fittings that are damaged or deteriorated.

y the hose or pull the hose to move the tool or a compressor. Keep hoses away

from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

Lubrication

Air tools require lubrication throughout the life of the tool and is the owner's responsibility. Failure to lubricate the air tool properly will dramatically shorten the life of the tool and will void the warranty.

s lubrication BEFORE the initial use and BEFORE and AFTER each additional use.

AUTOMATIC LUBRICATION

The recommended method for lubrication is with an air line lubricator installed as part of the air piping system. See Figure 2. Use Campbell Hausfeld air tool oil ST1270 or equivalent ISO grade 32 oil.

MANUAL LUBRICATION

If an air line lubricator is not used, the tool must be lubricated daily.

pol from the air supply before lubricating.

1. Disconnect the air tool from the air supply.
2. Turn the air tool on its side with the inlet facing up.
3. While pulling the trigger, squeeze a few drops of Campbell Hausfeld airtool oil in the air inlet.

been lubricated, oil will discharge through the exhaust port during the first

few seconds of operation. The exhaust port must be directed away from your body before applying air pressure.

1. Connect the air tool to the air supply and cover the exhaust port with a towel. Cycle the tool several times. Oil will discharge from the exhaust port when air pressure is applied.

Operation

1. Size nose piece to appropriate rivet mandrel diameter.
2. Place rivet mandrel into nose piece.
3. Insert rivet shank into pre-drilled hole of materials to be riveted.
4. Squeeze trigger 1 to 2 times until rivet mandrel breaks off.
5. Tilt tool back until mandrel falls into safety cap.
6. Empty safety catch routinely.

Rivet Jaw Adjustment

1. Hold rivet gun with nose cap pointing away from self. Remove chrome nose cap (See Figure 3).
2. Use a 15 mm wrench to hold the jaw case and a 17 mm wrench to loosen the jam nut (See Figure 3).
3. Turn jaw case counter-clockwise making jaws tighten on rivet. Turn clockwise to loosen jaws on rivet (See Figure 4).

NOTE: Only turn jaw housing in 1/4 turn increments.

1. Tighten jam nut.
2. Reassemble chrome nose cap.
3. Check function of rivet in tool. Re-adjust again if necessary

Nose Cap Jaw Case Jam Nut

Turn jaw case clockwise to loosen jaws on rivet Turn jaw case counterclockwise to tighten jaws on rivet

Figure 3 Figure 4

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or will not operate	1. Grit or gum in tool 1. Flush the tool with CampbellHausfeld air tool oil, gum solvent,or an equal mixture of SAE 10motor oil and kerosene. If CampbellHausfeld oil is not used, lubricatethe tool after cleaning.2. No oil in tool 2. Lubricate the tool according tothe lubrication instructions in this manual.3. Low air pressure 3. Adjust the compressor regulator totool maximum while tool is running free.4. Air hose leaks 4. Tighten and seal hose fi ttings ifleaks are found.5. Pressure drops 5. Be sure air hose is properly sized.Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or largerdepending on total hose length.
Moisture blowing out of tool	1. Water in tank 1. Drain tank (See air compressormanual). Oil tool and run until no water is evident. Oil tool again and trigger gun.2. Water in the air lines/ hoses 2. a. Install a water separator/fi lter (PA2121).NOTE: Separators work properly only when air steam is cool.Locate separator/fi lter as far as possible from compressor.2. b. Install an air dryer.2. c. If the original separator will not separate all the water from the air, install a Campbell Hausfeld belt air fi lter (PA2121).
Tool will not pull rivet mandrel	1. Low hydraulic oil2. Worn jaws3. Jaws out of adjustment	1. Add hydraulic oil (See Maintenance Section in manual).2. Replace jaws.3. Adjust jaws to fit correctly with rivet shank (See Operation Section in manual).

USER - MAINTENANCE INSTRUCTIONS

before attempting to install, service, relocate or perform any maintenance on the

air system. Personal injury and/or property damage could occur.

Hydraulic Cylinder

Occasionally, the hydraulic cylinder will need hydraulic fluid. To fill the hydraulic cylinder, follow the procedure outlined below (See Figure 5).

1. Release all system pressure and disconnect the rivet gun.
2. Hold gun upside down.
3. Remove bottom plate and air piston.
4. Look into small bore at bottom of chamber to check hydraulic oil level.
5. Hydraulic oil level should be about 1/2" from top of small piston bore (total capacity: 60 - 70 cc).

Bottom Plate Piston Piston Bore Hydraulic Fluid Fill Level Exhaust Port Safety Cap

Figure 5

Storage

The rivet gun must be lubricated before storing. Follow the lubrication instructions with the exception of step 4. Trigger the gun only once or twice because more oil needs to remain in the gun for storage.

Technical Service

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com

ACCESSORIES

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and optimally use your rivet gun.

• 1/4 inch Plug NPT (M)

o For less stress on your air hose and you, try a flex plug.

• 1/4 inch (ID) Air Hose

• 1/4 inch Coupler NPT (F)

o Eliminate coupler confusion with a universal coupler style.

o Quick-connect couplers quickly, easily join hoses to tools.

o If you don't use a flex plug, consider a swivel coupler to prevent hose kinks and reduce stress on your air hose.

• 2 Gallon air compressor or larger

- Rivets

- PTFE tape for all fitting connections

- Adjustable wrench for tightening fitting connections

NOTES:

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: One Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld / A Marmon/Berkshire Hathaway Company Company, 100 Production Drive, Harrison, Ohio, 45030, Visit www.campbellhausfeld.com

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld rivet gun.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner's manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, e.g. o-rings, springs, gaskets, packings or seals, lubricants, rivet jaws, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

CH CAMPBELL HAUSFELD.

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Modèle: TL0539

Harrison, Ohio 45030

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Description

CH CAMPBELL HAUSFELD.

CH CAMPBELL HAUSFELD.

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Modelo: TL0539

Harrison, Ohio 45030

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Descripción

GENERAL SAFETY INSTRUCTIONS ( CONTINUAÇÃO)

CH CAMPBELL HAUSFELD.

Pistola Remachadora Neumática

Line drawing of a soldering iron with handle and base (no text or symbols)

Modelo: TL0539

Harrison, Ohio 45030

CH CAMPBELL HAUSFELD.