AT1000 - Pneumatic tool Campbell Hausfeld - Free user manual and instructions

USER MANUAL AT1000 Campbell Hausfeld

Operating Instructions AT1000, TL0503

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

CAMPBELL HAUSFELD.

Air Hammer

Description

Air hammers are designed to remove unwanted material in a variety of locations or to cut through rusted bolts and metal. The air chisels make tough jobs easier. Some models are equipped with a regulator that allows for precision control. This chisel uses standard .401 Parker taper chisel bits.

Unpacking

When unpacking this product, carefully inspect for any damage that may have occurred during transit.

Safety Guidelines

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

DANGER

an imminently

hazardous situation

which, if not avoided, WILL result in death or serious injury.

Warning indicates WARNING

a potentially

hazardous situation

which, if not avoided, COULD result in death or serious injury.

Caution indicates

a potentially

hazardous situation

which, if not avoided, MAY result in minor or moderate injury.

NOTICE

important

information, that if

not followed, may cause damage to equipment.

General Safety Information

CALIFORNIA PROPOSITION 65

This product can WARNING

expose you to

chemicals including

lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

DANGER

create dust

when you

cut, sand, drill or grind materials such as wood, paint, metal, concrete, cement, or other masonry. This dust often contains chemicals known to cause cancer, birth defects, or other reproductive harm. Wear protective gear.

ILLINOIS LEAD POISONING PREVENTION ACT

CONTAINS LEAD. WARNING

MAY BE HARMFUL

IF EATEN OR

CHEWED. COMPLIES WITH FEDERAL STANDARDS.

General Safety

This product is part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product care-fully. Be thoroughly familiar with the controls and the proper use of the equipment.

2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.

DANGER

exceed

maximum operating pressure of the air tool (90 PSI). The air tool could explode and result in death or serious personal injury.

1. Do not exceed any pressure rating of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be

compensated for at the compressor.

1. Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation.

WARNING

Safety

glasses

and ear protection

must be worn during operation.

1. Do not wear loose fitting clothing, scarves, neck ties or jewelry when operating any tool. Loose clothing or jewelry may become caught in moving parts and result in serious personal injury.
2. Do not depress trigger when connecting the air supply hose.
3. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.
4. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.
5. Protect air lines from damage or puncture.
6. Never point an air tool at oneself or any other person. Serious injury could occur.
7. Check air hoses for weak or worn

condition before each use.

Make sure all connections

are secure.

Release all WARNING

pressure from the

system before

attempting to install, service, relocate or perform any maintenance.

1. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
2. Do not put hands near or under moving parts.
3. Always secure workpiece in a vise

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

or clamp. Do not place hands on the black cylinder or spring retainer when operating the tool.

General Safety (Continued)

retainer

must be

used to hold the chisel in place. Personal injury can occur if the chisel is not secure.

1. Risk of electrical shock: this tool is conductive. Do not hammer into walls containing live electrical wiring.

Assembly

SYSTEM SETUP

Using fittings or air hoses which are too small can create a pressure drop which will result in a loss of power in the tool.

NOTE: Do not install a quick coupler set between the tool and whip hose.

product. Excessive exposure to

vibration, work in awk-ward positions and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling or pain occur, and consult a physician.

by the hose or pull the hose to move

the tool or a compressor. Keep hoses away from heat, oil and sharp edges. Replace any hose that is damaged, weak or worn.

Pre-Operation

Air tools require lubrication throughout the life of the tool. Proper

lubrication is the owner's responsibility. Use airtool oil to lubricate, clean and inhibit rust in one step.

Failure to lubricate and maintain the air tool properly will dramatically shorten the life of the tool and will void the warranty.

NOTICE

tool requires lubrication before

initial use and before and after each additional use.

AIR PISTON LUBRICATION

The air piston must be lubricated daily. An air piston cannot be oiled too often.

chisel/hammer from the air supply

before lubricating.

1. Turn the chisel/hammer upside down.
2. While pulling the trigger, pour a teaspoon of oil in the air inlet.

with a towel before applying air

pressure. Oil will discharge through the exhaust port during the first few seconds of operation after an airtool has been lubricated. Failure to cover exhaust port can result in serious injury.

1. Connect the chisel/hammer to the air supply and cover the exhaust port with a towel. Run the chisel/hammer for 7 to 10 seconds. Oil will discharge from the exhaust port when air pressure is applied. If the piston does not cycle, install a bit into the spring retainer. Be careful not to allow the towel to catch in the spring retainer.

Operation

Spring Retainer

Spring Retainer

B. Press tab and twist clockwise to tighten spring retainer, firmly securing chisel bit

A. Press tab here and twist counter-clockwise to release spring retainer and insert chisel bit

Figure 1 - Spring Retainer

SPRING RETAINER

The spring retainer holds the hammer in place. The retainer must be securely attached (See Figure 1). The retainer is a normal wear item and should be replaced when worn. Campbell Hausfeld offers item number MP2896, a replacement hammer spring, for this tool. The retainer unscrews for easy hammer insertion.

QUICK CONNECT RETAINER

retainer or spring retainer must be

used to hold the hammer in place. Personal injury can occur if the hammer is not secure.

The quick connect retainer holds the hammer in place. The retainer must be securely attached and the three set screws must be tightened completely using a hex wrench (See Figure 2). The retainer pulls back for easy hammer insertion and snaps forward to hold the hammer. The retainer is a normal wear item and should be replaced when worn.

Air Inlet

Figure 3 Regulator

REGULATOR

Some air hammers are equipped with a built-in air regulator to reduce the blow rate. It is located next to the air inlet. Turn the knob counter-clockwise for the fully open, highest speed. Gradually turn the knob clockwise to reduce the speed (See Figure 3).

Maintain a firm grip on quick connect and press back to insert or remove hammer bit

Quick Connect Retainer

Diagram showing a mechanical assembly with a textured component and three sequential parts, no text or symbols present.

Figure 2 - Quick Connect Retainer Operation

Maintenance

STORAGE

The chisel/hammer must be lubricated before storing. Follow the air piston lubrication instructions with an exception to step 3. Only run the chisel/hammer for 2 to 3 seconds instead of 7 to 10 seconds because more oil needs to remain in the chisel/hammer when storing.

Technical Service

For information regarding the operation or repair of this product, visit www.campbellhausfeld.com

Replacement Parts Information

For information regarding where to

order replacement parts, visit www.campbellhausfeld.com. Please provide the following information:

- Model number

- Stamped code

• Part number and description

Address parts correspondence to:

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030 U.S.A.

NOTE: Hammers are not included with some tools. Any hammer with a .401 Parker taper shank size can be used.

Weld Buster

Splitter

Punch

Flat

Sheet Metal Cutter

Figure 4 - Hammer Bits
Troubleshooting Chart

Symptom Possible Cause(s) Corrective Action
Tool runs slowly or will not operate	1. Grit or gum in tool	1. Flush tool with Campbell Hausfeld air tool oil, gum solvent,or an equal mixture of SAE 10 motor oil and kerosene. IfCampbell Hausfeld oil is not used, lubricate, tool aftercleaning.
	2. No oil in tool	2. Lubricate tool according to . instructions in the Pre-Operationsection.
	3. Low air pressure	3. Adjust the compressor regulator to tool maximum whilethe tool is running free.
	4. Air hose leaks	4. Tighten and seal hose fittings if leaks are found.
	5. Pressure drops	5. Be sure hose is properly sized. Long hoses or tools usinglarge volumes of air may require a hose with an I.D. of 1/2 inchor larger depending on total hose length.
	6. Regulator set too low	6. Adjust regulator until tool reaches maximum speed.
Moisture blowing out of tool	1. Water in tank	1. Drain tank (See air compressor manual). Oil tool and rununtil no water is evident. Oil tool again and run 1-2 seconds.
	2. Water in airlines/hoses	2a. Install a water separator/filter (PA2121).NOTE: Separatorswork properly only when air stream is cool. Locate/positionseparator/filter as far as possible from compressor.2b. Install an air dryer.2c. Anytime water enters tool, tool should be oiledimmediately.
Chisel/Hammer is jammed and willnot move back and forth	1. Chisel/hammerpiston and barrel aredirty or rusty	1a. Heavily oil tool to free up piston.1b. Clean piston and barrel with air tool oil and remove any .burrs on piston or barrel surfaces *.1c. Replace worn piston and cylinder*.1d. Anytime water enters tool, tool should be oiledimmediately.
	2. Chisel/hammerpiston and barrel arerusted together	2. Remove piston and de-rust. Replace piston and cylinder ifneeded*.
	3. Piston is jammed in thebarrel	3. Attempt to free jammed piston using a punch and hammer. It maybe necessary to disassemble barrel from housing. Clean parts andreassemble*.

* When reassembling the cylinder to the housing, use thread locker on the cylinder threads.

Limited Warranty

1. DURATION: From the date of purchase by the original purchaser as follows: One (1) Year.
2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld a Marmon/Berkshire Hathaway Company, 350 Embry Drive, Leitchfield, KY, 42754. Visit www.campbellhausfeld.com.
3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.
4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: Any Campbell Hausfeld nailer, stapler, air tool, spray gun, inflator or air accessory supplied or manufactured by Warrantor.
5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period.
6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long an implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner's manual(s) provided with the product.
E. Items or service that are normally required to maintain the product, i.e. o-rings, springs, bumpers, debris shields, driver blades, fuses, batteries, gaskets, packings or seals, fluid nozzles, needles, sandblast nozzles, lubricants, material hoses, filter elements, motor vanes, abrasives, blades, cut-off wheels, chisels, chisel retainers, cutters, collets, chucks, rivet jaws, screw driver bits, sanding pads, back-up pads, impact mechanism, or any other expendable part not specifically listed. These items will only be covered for ninety (90) days from date of original purchase. Underlined items are warranted for defects in material and workmanship only. F. Cosmetic defects that do not interfere with the product's function.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, products or components which are defective, have malfunctioned and/or failed to conform within duration of the warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Deliver or ship the Campbell Hausfeld product or component to the nearest Campbell Hausfeld Authorized Service Center. Freight costs, if any, must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

ILLINOIS LEAD POISONING PREVENTION ACT (LOI

SUR LA PRÉVENTION DE L'EMPOISONNEMENT AU PLOMB DE L'ÉTAT DE L'ILLINOIS)

CONTIENT DU AVERTISSEMENT

PLOMB. PEUT ÊTRE NOCIF SI INGÉRÉ OU

MÂCHÉ. RESPECTE LES NORMES FÉDÉRALES.

Diagram showing a hexagon inside an oval with a plus and minus charge symbols, likely illustrating electrostatic potential or charge distribution.

Figure 3
Régulateur

Diagram of a mechanical assembly with coiled spring and directional arrows indicating motion (no text or symbols)

Simple line drawing of a pointed tool with bidirectional arrow indicating length (no text or symbols)

Diagram showing a mechanical component with a textured block and directional arrow (no text or symbols)

Diagram showing a hexagon inside an oval with a plus and minus charge symbols, likely illustrating electrostatic or electrostatic concepts.

Figura 3
Regulador