XT101000 - Pneumatic tool Campbell Hausfeld - Free user manual and instructions

USER MANUAL XT101000 Campbell Hausfeld

CH CAMPBELL HAUSFELD.

Air Hammer

Operating Instructions

Exterior view of a handheld industrial air gun (no visible text or symbols)

Model: XT101000

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.

Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

For parts, product & service information visit www.campbellhausfeld.com

Model #: ____

Serial #: ____

Purchase Date: ____

Campbell Hausfeld

100 Production Drive

Harrison, Ohio 45030

REGISTER YOUR PRODUCT ONLINE NOW! www.campbellhausfeld.com/reg READ AND FOLLOW ALL INSTRUCTIONS SAVE THESE INSTRUCTIONS • DO NOT DISCARD

BEFORE YOU BEGIN

Description

A medium barrel length of 2-3/4 inches delivers power when output is critical for cutting through rusted bolts and metal and your other punching, chipping or scraping jobs. Soft, grippy over-molded contact points on this air hammer help to absorb tool vibration and reduce fatigue—keeping you moving to get stuff done on your never-ending project list.

Campbell Hausfeld® makes it easier for you to finish your projects like a pro. The company's history of creating quality products began in 1836, when it manufactured horse-drawn wagons and agricultural equipment. Today, Campbell Hausfeld offers a complete line of air compressors, air tools and accessories, inflators, nailers and staplers, spray guns, pressure washers, and more. Finish your projects faster and easier with Campbell Hausfeld – The Air Power Expert.

UNPACKING

After unpacking the unit, inspect carefully for any damage that may have occurred during transit. Check for loose, missing or damaged parts. Check to be sure all supplied accessories are enclosed with the unit. In case of questions, damaged or missing parts, please visit www.campbellhausfeld.com for customer assistance.

if damaged during shipping, handling or use. Damage may result in bursting and

cause injury or property damage.

Other Parts (Not Provided)

You will need the following items and/or accessories to properly set-up and/or optimally use your air hammer:

• 3/8 inch (ID) Whip or leader hose to absorb vibration
• 1/4 inch Plug NPT (M)
• 3/8 inch (ID) Air Hose
• 1/4 inch Coupler NPT (F)

o Eliminate coupler confusion with a universal coupler style.
o Quick-connect couplers quickly, easily join hoses to tools.
o If you don't use a flex plug, consider a swivel coupler to prevent hose kinks and reduce stress on your air hose.

• 26 Gallon air compressor or larger

• 0.401 Parker Taper chisel bits

- PTFE tape for all fitting connections

- Adjustable wrench for tightening fitting connections

See www.campbellhausfeld.com for additional information on accessories to support your air tools and pneumatic system.

BEST PRACTICES

◆ For best output, maintain pressure at the tool of 90 PSI.
◆ The longer your air hose the greater the pressure drop from compressor to tool. If you are using a hose longer than 50 feet, consider upgrading to a 1/2 inch ID air hose to ensure proper tool pressure.
◆ Failure to lubricate and maintain your air tools properly will dramatically shorten their life. Use oil every time you use your air tool to lubricate, clean and inhibit rust in one step. Campbell Hausfeld sells air tool oil under part number ST1270.
Due to the excessive vibration created by this tool, a whip hose (aka leader hose) is recommended. If using a whip hose, do NOT install a coupler set between the tool and the whip hose.

SPECIFICATIONS

	XT101000
Maximum PSI 90
CFM under load 100% duty 3.1 CFM @ 90 PSI
SCFM under load 100% duty 23.9 SCFM @ 90 PSI
Air Compressor Recommendation 26 gallon
Blows Per Minute (BPM) 2,600
Stroke Length 2-3/4 inch
Chisel Shank Diameter 0.401 Parker type	taper shaft
Air Inlet 1/4 inch NPT (F)
Minimum Hose Size 3/8 inch
Housing Material Composite
Tool Weight 2.9 Lbs.
Tool Length 6-7/8 inch
Tool Height 6-3/8 inch
Tool Width 2-1/8 inch

GETTING TO KNOW YOUR UNIT

Spring Retainer Threaded Barrel Trigger CASPERRILL NASPBL Exhaust Port Air Inlet

SET UP INSTRUCTIONS

graph TD
    A["Air Hose"] --> B["Quick Coupler"]
    B --> C["Plug"]
    C --> D["Whip Hose"]
    D --> E["Chisel"]
    F["Spring Retainer"] --> G["Chip"]

* Items shown in Set Up Instructions are not included with this tool.

BEST PRACTICES

The air compressor used with your air hammer must be able to maintain a minimum of 90 PSI when the tool is being used. An inadequate air supply can cause a loss of power and inconsistent tool output/performance.
◆ A pressure regulator—used at the tool—is helpful to control the operating pressure of the tool and maintain 90 PSI.
Use an oiler to provide oil circulation through the tool and a filter to remove liquid and solid impurities which can rust or "gum up" internal parts of the tool.
◆ To disconnect a coupler/plug from a system set-up: push the coupler and plug together before pulling the coupler sleeve back and separating the coupler and plug.
Make sure that the chisels used with your pneumatic air hammer are heat-treated steel for increased durability and longer life.

LUBRICATION

To protect your tool, lubricate the motor every time--before and after--you use this tool. You cannot oil the motor too often or put too much oil in the air inlet.

1. Disconnect the air hammer from air supply and remove the chisel/hammer bit.
2. Turn the tool upside down.
3. While pulling the trigger, pour approximately a teaspoon of air tool oil in the air inlet. Campbell Hausfeld makes an air tool oil under model number ST1270.
4. Connect the tool to the air supply and cover the exhaust port with a towel. Run the air hammer for about 10 seconds. Oil will spray from the exhaust port when the tool is triggered.
5. Continue to run until no oil is discharged.
6. Wipe all residual oil from tool before use.

OPERATING INSTRUCTIONS

BEST PRACTICES

◆ The spring retainer will wear out and should be replaced when worn.
◆ Never operate air hammer unless it is applied to a work surface. Operating the tool freely, will cause the chisel bit to break the spring retainer.

Chisel Bit Installation:

1. Unscrew the spring retainer from the air hammer counter-clockwise. a. Use the wire tab closest to the hammer base for leverage.
2. Insert chisel bit and feed spring retainer over the bit.
3. Turn spring retainer on to the threaded end in a clockwise direction until fully seated

a. Use open-end hook to tighten.

1. To change bits, reverse the process.

Close-up of hands using a power tool to adjust a screwdriver (no visible text or symbols)

Close-up of hands using a power tool to adjust a mechanical component (no visible text or symbols)

STORAGE

Lubricate your air hammer before storing. Follow the lubrication instructions with an exception to step #4. Only run the air hammer for 2-3 seconds (instead of 10 seconds) because more oil needs to remain in the air hammer when storing. Store your tool in a cool dry place.

TECHNICAL SERVICE

For information regarding the operation or repair of this product, please visit www.campbellhausfeld.com.

SAFETY INSTRUCTIONS

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the symbols found on page 8. The Safety Symbols throughout this manual are to alert you to important safety hazards and precautions.

The DANGER, WARNING, CAUTION, and NOTICE notifications and instructions in this manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that caution is a factor which cannot be built into this product, but must be supplied by the operator.

With any piece of equipment, new or used, the most important part of its operation is SAFETY!

Campbell Hausfeld encourages you to familiarize yourself with your new equipment and stresses safe operation.

The next few pages of this manual are a summary of the main safety aspects associated with this unit. Be sure to read and understand completely before operating the machine.

The symbols used throughout the operation and maintenance sections of this manual call attention to safety procedures.

Important Safety Information

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or property damage! Retain instructions for future reference.

This manual contains important safety, operational and maintenance information. If you have any questions, please visit www.campbellhausfeld.com for customer assistance.

SAFETY INSTRUCTIONS (CONTINUED)

California Proposition 65

This warning expose you to chemicals including lead, which are known to the State of California to cause cancer and birth defects or other reproductive harm. For more information go to www.P65Warnings.ca.gov.

Illinois Lead Poisoning Prevention Act

be harmful if eaten or chewed. Complies with Federal Standards.

General Safety

This product is a part of a high pressure system and the following safety precautions must be followed at all times along with any other existing safety rules.

1. Read all manuals included with this product carefully. Be thoroughly familiar with the controls and the proper use of the equipment.
2. Only persons well acquainted with these rules of safe operation should be allowed to use the air tool.

imum operating pressure of the air tool (90 PSI). The air tool could explode and result

in death or serious personal injury.

1. Do not exceed any pressure rating of any component in the system. Maximum operating pressure of 90 PSI is measured at the tool inlet while the tool is running. The pressure drop between the compressor and tool needs to be compensated for at the compressor.
2. Disconnect the air tool from air supply before changing tools or attachments, servicing and during non-operation.

ear protection must be worn during operation.

1. Do not wear loose fitting clothing, scarves, or neck ties. Loose clothing may become caught in moving parts and result in serious personal injury.
2. Do not wear jewelry when operating any tool. Jewelry may become caught in moving parts and result in serious personal injury.
3. Do not depress trigger when connecting the air supply hose.
4. Always use attachments designed for use with air powered tools. Do not use damaged or worn attachments.
5. Never trigger the tool when not applied to a work object. Attachments must be securely attached. Loose attachments can cause serious injury.

by the hose or pull hose to move tool or a compressor. Keep hoses away from heat,

oil and sharp edges. Replace any hose that is damaged, weak or worn.

1. Protect air lines from damage or puncture.

2. Never point an air tool at oneself or any other person. Serious injury could occur.

3. Check air hoses for weak or worn condition before each use. Make sure all connections are secure.

Release all pressure from the system before attempting to install, service, relocate or perform any maintenance.

1. Keep all nuts, bolts and screws tight and ensure equipment is in safe working condition.
2. Do not put hands near or under moving parts.
3. Always secure workpiece in a vise or clamp. Do not place hands on the black cylinder or spring retainer when operating the tool.

The warning must be used to hold the chisel in place. Personal injury can occur if the chisel is not secure.

The WARNING retainer or spring retainer must be used to hold the hammer in place. Personal injury can occur if the hammer is not secure.

1. Risk of electrical shock: this tool is conductive. Do not hammer into walls containing live electrical wiring.

Do not misuse this product. Excessive exposure to WARNING vibration, work in awkward positions, and repetitive work motions can cause injury to hands and arms. Stop using any tool if discomfort, numbness, tingling, or pain occur, and consult a physician.

This air tool requires lubrication before initial use and before and after each additional use.

Dis warning from air supply before lubricating.

Cover with a towel before applying air WARNING with a towel before applying air pressure. Oil will discharge through exhaust port during first few seconds of operation after an airtool has been lubricated. Failure to cover exhaust port can result in serious injury.

SAFETY INSTRUCTIONS (CONTINUED)

Safety Glossary

This manual contains information that is very important to know and understand. This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS. To help recognize this information, observe the following symbols.

imminently hazardous situation which, if not avoided, WILL result in death or serious injury.

potentially hazardous situation which, if not avoided, COULD result in death or

serious injury.

potentially hazardous situation which, if not avoided, MAY result in minor or

moderate injury.

portant information, that if not followed, may cause damage to equipment.

IMPORTANT or NOTE: Information that requires special attention.

Safety Symbols

The following Safety Symbols appear throughout this manual to alert you to important safety hazards and precautions.

Wear Eye and Mask Protection

Read Manual First

Risk of Explosion

Wear Eye and Hearing Protection

Risk of Pressure

Risk of Shock

SAVE THESE INSTRUCTIONS DO NOT DISCARD

SYMPTOM POSSIBLE CAUSE(S) CORRECTIVE ACTION

Tool runs slowly or will not operate	1. Grit or gum in tool 1. Flush tool with Campbell Hausfeld air tool oil, gum solvent, or an equal mixture of SAE 10 motor oil and kerosene. Lubricate tool after cleaning with Campbell Hausfeld (or comparable) air tool oil.2. No oil in tool 2. Lubricate tool according to lubrication instructions in this manual.3. Low air pressure 3. Adjust the compressor regulator to 90 PSI while the tool is running free.4. Air hose leaks 4. Tighten and seal hose fittings, if leaks are found.5. Pressure drops 5. Be sure hose is properly sized. Long hoses or tools using large volumes of air may require a hose with an I.D. of 1/2 inch or larger depending on total hose length.
Moisture blowing out of tool	1. Water in tank 1. Drain tank (See air compressor manual). Oil tool and run until no water is evident. Oil tool again and run 1-2 seconds.2. Water in air lines/hoses 2. a. Install a water separator/filter.NOTE: Separators work properly only when air stream is cool. Locate separator/filter as far as possible from compressor.b. Install an air dryer.c. Anytime water enters tool, tool should be oiled immediately.
Chisel/Hammer is jammed and will not move back and forth	1. Chisel/hammer piston and barrel are dirty or rusty	1. a. Heavily oil tool to free up piston.b. Clean piston and barrel with air tool oil and remove any burrs on piston or barrel surfaces. *c. Replace worn piston and cylinder.*d. Anytime water enters tool, tool should be oiled immediately.
	2. Chisel/hammer piston and barrel are rusted together	2. Remove piston and de-rust. Replace piston and cylinder if needed. *
	3. Piston is jammed in the barrel	3. Attempt to free jammed piston using a punch and hammer. It may be necessary to disassemble barrel from housing. Clean parts and reassemble. *

* When reassembling the cylinder to the housing, use thread lock on the cylinder threads.

CH CAMPBELL HAUSFELD.

Reminder: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

LIMITED WARRANTY

1. DURATION: From the date of purchase by the original purchaser as follows: Two (2) Years.

2. WHO GIVES THIS WARRANTY (WARRANTOR): Campbell Hausfeld, a Marmon/Berkshire Hathaway Company, 100 Production Drive, Harrison, Ohio, 45030. Visit www.campbellhausfeld.com.

3. WHO RECEIVES THIS WARRANTY (PURCHASER): The original purchaser (other than for purposes of resale) of the Campbell Hausfeld product.

4. WHAT PRODUCTS ARE COVERED BY THIS WARRANTY: This Campbell Hausfeld air tool.

5. WHAT IS COVERED UNDER THIS WARRANTY: Substantial defects in material and workmanship which occur within the duration of the warranty period with the exceptions below.

6. WHAT IS NOT COVERED UNDER THIS WARRANTY:

A. Implied warranties, including those of merchantability and FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED FROM THE DATE OF ORIGINAL PURCHASE AS STATED IN THE DURATION. If this product is used for commercial, industrial or rental purposes, the warranty will apply for ninety (90) days from the date of purchase. Some States do not allow limitation on how long and implied warranty lasts, so the above limitations may not apply to you.
B. ANY INCIDENTAL, INDIRECT, OR CONSEQUENTIAL LOSS, DAMAGE, OR EXPENSE THAT MAY RESULT FROM ANY DEFECT, FAILURE, OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT. Some States do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you.
C. Any failure that results from an accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions provided in the owner's manual(s) supplied with product. Accident, purchaser's abuse, neglect or failure to operate products in accordance with instructions shall also include the removal or alteration of any safety devices. If such safety devices are removed or altered, this warranty is void.
D. Normal adjustments which are explained in the owner's manual(s) provided with the product.

1. RESPONSIBILITIES OF WARRANTOR UNDER THIS WARRANTY: Repair or replace, at Warrantor's option, products or components which are defective, have malfunctioned and/or failed to conform within the duration of the specific warranty period.

2. RESPONSIBILITIES OF PURCHASER UNDER THIS WARRANTY:

A. Provide dated proof of purchase and maintenance records.
B. Visit www.campbellhausfeld.com to obtain your warranty service options. Freight costs must be borne by the purchaser.
C. Use reasonable care in the operation and maintenance of the products as described in the owner's manual(s).

1. WHEN WARRANTOR WILL PERFORM REPAIR OR REPLACEMENT UNDER THIS WARRANTY: Repair or replacement will be scheduled and serviced according to the normal work flow at the servicing location, and depending on the availability of replacement parts.

This Limited Warranty applies in the United States, Canada and Mexico only and gives you specific legal rights. You may also have other rights which vary from state to state or country to country.

CH CAMPBELL HAUSFELD.

Marteau pneumatique

Exterior view of a modern electric shock absorber (no text or symbols visible on the device body)

Modèle: XT101000

Harrison, Ohio 45030

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CONSERVER CES INSTRUCTIONS • NE PAS JETER

AVANT DE COMMENCER

Description

Close-up of hands using a handheld power tool to adjust a cable or wire (no visible text or symbols)

Close-up of hands using a power tool to adjust a mechanical component (no visible text or symbols)

ENTREPOSAGE

CH CAMPBELL HAUSFELD.

CH CAMPBELL HAUSFELD.

Martelo pneumático

Exterior view of a handheld industrial air gun (no visible text or symbols)

Modelo: XT101000

Harrison, Ohio 45030

REGISTRE SEU PRODUTO ON-LINE AGORA!

www.campbellhausfeld.com/reg

LEIA E SIGA TODAS AS INSTRUÇÕES

GUARDE ESTAS INSTRUÇÕES • NÃO DESCARTE

ANTES DE COMEÇAR

Descrição

Close-up of hands using a handheld tool to adjust or install a mechanical component (no visible text or symbols)

Close-up of hands using a power tool to adjust or install a mechanical component (no visible text or symbols)

ARMAZENAMENTO

O retention is engage

PROBLEMA CAUSAS POSSÍVEIS AÇÃO CORRETIVA

CH CAMPBELL HAUSFELD.

Martillo neumático

Exterior view of a modern electric shock absorber (no text or symbols visible on the device body)

Modelo: XT101000

Harrison, Ohio 45030

Close-up of hands using a handheld tool to adjust or install a screwdriver (no visible text or symbols)

Close-up of hands using a power tool to work on a mechanical component (no visible text or symbols)

ALMACENAMIENTO

CH CAMPBELL HAUSFELD.