ZX0901 ITEM 50T - Hydraulic cylinder Vevor - Free user manual and instructions

Product Type	Hydraulic Jack
Brand	Vevor
Model	ZX0901 ITEM 50T
Maximum Capacity	50 tons
Maximum Stroke	185 mm
Maximum Working Distance	983 mm
Minimum Working Distance	83 mm
Power Type	Manual (Lever Pump)
Main Functions	Pressing, Bending, Straightening, Forming
Typical Applications	Alternator Bearings, Axle Bearings, Universal Joints
Main Material	Heavy-duty Steel
Weight (estimated)	Approximately 80 kg
Hydraulic Oil Type	Hydraulic Oil Grade 15#
Release Valve	Yes, for pressure relief
Stroke Limit Line	Yes, do not exceed maximum stroke
Safety	Do not use beyond rated capacity, avoid off-center loads
Maintenance	Inspect before each use, lubrication, clean with a damp cloth
Spare Parts Included	Bolts, washers, nuts, handle, block, cotter pin
Warranty	Technical support and electronic warranty certificate via www.vevor.com/support
Bleeding Instructions	Open the release valve, pump slowly to expel air

Frequently Asked Questions - ZX0901 ITEM 50T Vevor

What is the maximum capacity of this hydraulic jack?

The maximum capacity is 50 tons. Do not exceed this load, otherwise the equipment may be damaged.

How to bleed air from the jack?

Remove the oil filler plug at the rear, open the release valve, then pump slowly with the handle until oil comes out of the hole. Replace the plug and close the valve.

What hydraulic oil to use?

Use hydraulic oil grade 15#. The level should be just below the filler hole.

How to adjust the work table height?

Use the ratchet to slightly lift the table, remove the pin, adjust the height, then reinsert the pin into the appropriate hole. Lower the table onto the pin.

What safety precautions should be observed?

Do not use beyond rated capacity, avoid off-center loads, keep hands and feet away from the lifting plate during pressing, and always release the load before maintenance.

How to maintain the jack?

Before each use, inspect parts for any failure. Clean with a damp cloth. Lubricate exposed surfaces with light oil to prevent rust.

What to do if the jack does not retract?

This may be due to overload or insufficient oil level. Check the oil level and bleed air if necessary. Do not force retraction.

Can I use this jack for applications other than pressing?

It is designed for pressing, bending, straightening, and forming in automotive and industrial workshops. Do not use it as an assembly table or holding fixture.

Where to find spare parts?

Spare parts (bolts, handle, blocks, etc.) are included in the package. For additional parts, contact Vevor support via www.vevor.com/support.

How to use the jack handle?

Insert the narrow end of the handle into the larger one and engage the pin into the slot. Tighten the release valve, then insert the handle into the connector and pump up and down.

USER MANUAL ZX0901 ITEM 50T Vevor

Technical Support and E-Warranty Certificate www.vevor.com/support

SHOP PRESS

( HYDRAULIC CYLINDER )

MODEL: ZX0901 ITEM 50T

We continue to be committed to provide you tools with competitive price. "Save Half", "Half Price" or any other similar expressions used by us only represent of savings you might benefit from buying certain tools with us compared top brands and does not necessarily mean to cover all categories of tools offered are kindly reminded to verify carefully when you are placing an order with us actually saving half in comparison with the top major brands.

VEVOR®

TOUGH TOOLS, HALF PRICE

SHOP PRESS

MODEL: ZX0901 ITEM 50T

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:

Technical Support and E-Warranty Certificate www.vevor.com/support

This is the original instruction, please read all manual instruction carefully before operating. VEVOR reserves a clear interpretation user manual. The appearance of the product shall be subject to product you received. Please forgive us that we won't inform you there are any technology or software updates on our product.

WARNING: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS AND CAUTIONS.

SPECIFIC PRODUCT WARNINGS

1. Do not operate the Shop Press beyond rated capacity.
2. Warning! If you detect anything that may indicate imminent structural failure of the Shop Press, discontinue use immediately.
3. Do not install this equipment on any asphalt, wooden, soft or tiled surface. Make sure the Shop Press is firmly secured to a dry, oil/grease free, flat, concrete surface capable of supporting the combined weight of the Shop Press, the work piece being pressed, and any additional tools and equipment. Do not install the Shop Press on expansion seams or on cracked, defective concrete.
4. Maintain a safe work environment. Do not use the Shop Press near wet areas and do not expose to moisture. Make sure there is adequate surrounding work space. Do not operate in the presence of flammable liquids, gases, or dust.
5. Read and understand all instructions and safety precautions in the manufacturer's manual for the work piece you are pressing, when applicable. Always use the manufacturer's recommended pressing points, minimum/maximum pressing force required, etc. for the work piece you are pressing.
6. Avoid off-center loads. If the Jack Plate seems unusually hard to press, immediately stop the operation. Adjust the work piece to eliminate or diminish an off-center load. Do not operate the Shop Press if the work piece tilts or binds during the down movement of the Pressure Head Assembly.
7. Prior to lowering the Jack Plate remove tool trays, stands, and all other tools and equipment from the Press Apron.
8. Always keep hands, fingers, and feet away from the Jack Plate and Press Apron during the pressing process. Make sure the Jack Plate(s) are in good condition before use.
9. Never attempt to remove a work piece stuck in the moving parts of the Shop Press. Unscrew the Release Valve and, only after returning the Jack

Ram to its neutral position, should you attempt to remove the work piece.

1. The work piece must be supported and controlled at all times during operation. Use a roller stand (not provided) with a larger work piece. Whenever possible, secure the work piece with clamps (not provided).
2. Once contact between the pressure head and work piece has been made, step away as far as possible and continue to slowly apply pressure until the procedure is complete.
3. Never leave a compressed work piece unattended. When a work piece is compressed, there is a large degree of force that has been stored in the work piece, which must be controlled until the pressure from the Head Assembly is released.
4. Before performing service or maintenance, release the load from the Shop Press.

Warning: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

SAVE THESE INSTRUCTIONS

TECHNICAL DATA

Capacity	Max working distance	Min working distance	Stroke
50T	983mm	83mm	185mm

Forward

This Shop Press is designed for automotive, truck, implement, fleet, and industrial repair shops where pressing, bending, straightening, and forming is required. Typical applications include installation and removal of alternator and power steering pump bearings, axle bearings, transmission bearings, seals, u-joints, and others. It is not intended for use as an assembly table or as a fixture stand used to secure a large assembly component. Unlike presses equipped with a separately mounted pump, the power unit on this press cannot be equipped with a pressure gauge, therefore monitoring the load must be done by other means, such as a load cell digital indicator. Whatever means is chosen, the load measuring means shall be calibrated annually.

PACKING LIST

NO.	DESCRIPTION	QTY	NO.	DESCRIPTION	QTY
1	Hex Bolt M10*30	2	9	Hex Bolt M16*35	4
2	Washerφ10	14	10	Washerφ16	4
3	Spring Washer φ10	14	11	Spring Washer φ16	4
4	Hex Nut M10	10	12	Hex Nut M16	4
5	Hex Bolt M10*25	12	13	Cotter Pin	2
6	Handle	1	14	Block	2
7	Oblique Shore	4	15	Main Body	1
8	Angle Iron	2	16	Inlet Port (Eur)	1

The wire rope is wound as shown above. Pay attention to make sure the wire rope has been wound on the upper and lower four pulleys before the table rises.

The pawl pivots upward, and the handle can be cranked clockwise to raise the worktable and thread the pin into the appropriate hole. Then the pawl pivots downward again, and the handle is cranked counterclockwise to place the table on the pin so that the wire rope is no longer under tension.

table onto the pin so that the wire rope is no longer under tension.

The table is lowered:

Pawl upward, dial clockwise to crank the handle, raising the worktable a little to remove the pin. Then, with the pawl downward, crank the handle counterclockwise to lower the table to the appropriate position, insert the pin into the corresponding hole, and crank the handle counterclockwise to place the table on the pin so that the steel wire rope is no longer under tension.

1. The 50-Ton Shop Press comes with two Arbor Plates. The Arbor Plates can be used individually or connected as shown below by the Arbor Lock.
2. The gap between the two plates is expandable from 0-5". To adjust the gap between the two Arbor Plates, loosen each bolt on the side of the plates, adjust the gap between the plates, then retighten the bolts before use.
3. To set the Aprons at a specific height, slide the two Pins through opposite adjustment holes on the Press Frame legs and secure them in place using the two R-Clips.
4. Place the Arbor Plate onto the Press Apron, making sure to center it on the Press Apron.
5. WARNING! If the Arbor Plates rest on an obstruction (such as a bolt, debris), an uneven base can be created. This can lead to unusual stress on the Arbor Plates and possibly a break and/or personal injury.
6. Insert the narrower jack handle (the end with the pin) into the larger handle and engage the pin into the "T" slot.
7. Using the slotted end of the jack handle, tighten (turn clockwise) the relief valve of the Jack.
8. Insert the larger tube of the jack handle into the Jack Handle Connector located on the side of the Jack.
9. Pump the handle up and down to extend the Jack and operate the Shop Press.
10. WARNING! Should you detect any kind of structural failure, stop using the Shop Press immediately. If necessary, have the unit repaired by a qualified technician.
11. When finished, remove the jack handle from the Jack Handle Connector and loosen (turn counter-clockwise) the relief valve of the Jack.

Bleeding

1. Remove the Oil Fill Plug located on the back of the Jack to expose the Hole.
2. Open the Release Valve located on the front of the Jack, above. Insert the Handle into the Pump Core. Slowly pump handle to force air out of the Oil
3. As soon as the oil starts to come out of the hole, stop pumping. Replace Fill Plug. Close the Release Valve.
4. Check the oil level. It must be just below the Oil Fill Hole. If necessary, add high quality hydraulic oil 15#.

WARNING!

Don't overstroke. Overload may cause cylinder cannot reset, oil leaking, equipment damage or personal injury.

1. Do not operate the Shop Press beyond the stroke. When you see the limit line of the oil cylinder, please stop pressing down immediately.
2. Do not operate the Shop Press beyond rated capacity.
3. Avoid off-center loads.
4. Always keep hands, fingers, and feet away from the jack plate and press during the pressing process.

MAINTENANCE

1. Caution: Always release load from the Shop Press before performing any inspection, maintenance, or cleaning.
2. Before each use, inspect the general condition of the Shop Press. Check for structural failure, loose, cracked, bent or damaged parts, misalignment or binding of moving parts, and any other condition that may affect its safe operation. If abnormal noise or vibration occurs, have the problem corrected before further use. Do not use damaged equipment.
3. To prevent rust, coat all exposed surfaces with a light weight oil.
4. Always keep the Arbor Plates and Press Apron area clean and free of other lubricants.
5. To clean, wipe with a clean, damp cloth.
6. When storing, keep the Shop Press covered with a clean drop cloth in a dry location.

VEVOR®

TOUGH TOOLS, HALF PRICE

Technical Support and E-Warranty Certificate

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

NEED HELP? CONTACT US!

PRODUCT-SPECIFIC WARNINGS

OPERATING INSTRUCTIONS

OPERATING INSTRUCTIONS

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

INSTRUCTIONS FOR USE

electronics www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

NEED HELP? CONTACT US!

OPERATING INSTRUCTIONS

NEED HELP? CONTACT US!

SPECIFIC PRODUCT WARNINGS

INSTRUCTIONS FOR USE

MAINTENANCE

warranty certificate www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

NEED HELP? CONTACT US!

www.vevor.com/support

INSTRUCTION MANUAL

www.vevor.com/support