ER-006 - Hydraulic winch Vevor - Free user manual and instructions

Product Type	Hydraulic lift kit for dump trailer
Brand	Vevor
Model	ER-006 (8T / 10T)
Load Capacity	8 tons (17,600 lb) or 10 tons (22,000 lb)
Suitable Carriage Length	8T: 10-14 ft; 10T: 12-16 ft
Power Supply	12 V DC
Battery Cable Current	≥ 200 A
Action	Double-acting
Oil Tank Capacity	8 pts (8T) / 10 pts (10T)
Motor Power	1.6 kW
Rotation Speed	2600 rpm
Operating Pressure	16 to 20 MPa (max 3200 PSI)
Hydraulic Flow	2.1 mL/r (max 2 GPM)
Tank Material	Plastic
Color	Black
Max Dump Angle	50° (±2° tolerance)
Recommended Oil Type	ISO VG46 (temperature <50°C) or ISO VG68 (>50°C)
Main Functions	Lift and tip the trailer bed
Safety	Safety arm to support unloaded bed
Maintenance	Check oil level, lubricate hinges every 6 months, clean and replace filters
Spare Parts	Cylinder, hydraulic unit, hoses, cables, hinges, safety arm available
Repairability	Pressure adjustment possible, component replacement by a qualified technician
General Information	Manual available in multiple languages, technical support at www.vevor.com/support

Frequently Asked Questions - ER-006 Vevor

What type of hydraulic oil should I use?

Use anti-wear hydraulic oil ISO VG46 if the temperature is below 50°C, or ISO VG68 if above. For cold climates, prefer ISO VG32. Filter the oil with an accuracy of at least 30 µm before filling.

How to install the safety arm?

Raise the unloaded bed, cut off the power, rotate the arm to vertical position, then slowly lower the bed until the cup rests on the arm. Never use it on a loaded bed.

What is the maximum system pressure?

The maximum operating pressure is 3200 PSI (approximately 22 MPa). Never exceed this pressure to avoid risk of failure and injury.

How to connect the hydraulic unit to the battery?

Disconnect the battery before any connection. Use cables with a capacity of at least 200 A. Mount the battery in a waterproof enclosure. Check polarity and motor rotation direction (viewed from the rear, counterclockwise).

What is the maximum continuous operation time?

The system is designed for intermittent operation: 30 seconds on, 270 seconds off, with a maximum of 180 seconds continuous. Too long operation may damage the motor.

How to adjust the system pressure?

Pressure is preset at the factory. If adjustment is necessary, turn the pressure regulator knob, but never exceed 18 MPa (nominal value). Have this adjustment done by a qualified technician.

What to do in case of hydraulic leak?

Stop use immediately. Check hose connections and seals. Replace any damaged part. Use only compatible components supplied by Dump Trailer Hydraulic.

Can I use the kit with a non-intended trailer?

The kit is designed for specific dump trailers (carriage length indicated). Using it on other trailers may void the warranty and present safety risks. Check compatibility with the manufacturer.

How to maintain the hydraulic cylinder?

Keep the cylinder clean and lubricate hinges with EP3 grease every 6 months. Check oil level regularly and replace oil if contaminated. Ensure filters are clean.

Where to find spare parts?

Contact Vevor technical support at www.vevor.com/support. Spare parts include the cylinder, hydraulic unit, hoses, cables, hinges, and safety arm.

USER MANUAL ER-006 Vevor

Technical Support and E-Warranty Certificate www.vevor.com/support

DUMP TRAILER HYDRAULIC HOIST KIT

MODEL: ER-006(8T) / ER-006(10T)

We continue to be committed to provide you tools with competitive price.

"Save Half", "Half Price" or any other similar expressions used by us only represents an estimate of savings you might benefit from buying certain tools with us compared to the major top brands and does not necessarily mean that all categories of tools offered by us are half price. You are kindly reminded to verify carefully when you are placing an order with us if you are actually saving half in comparison with the top major brands.

VEVOR®

DUMP TRAILER

HYDRAULIC HOIST KIT

MODEL: ER-006(8T) / ER-006(10T)

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us: Technical Support and E-Warranty Certificate www.vevor.com/support

This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves a clear interpretation of our user manual. The appearance of the product shall be the product you received. Please forgive us that we won't inform you again if there are any software updates on our product.

Warning - To reduce the risk of injury, user must read instructions manual carefully.

This manual covers proper hoist installation, hydraulic connections, wiring and service of the Dump Trailer Hydraulic hoists.

NOTICE: READ THIS ENTIRE MANUAL BEFORE ATTEMPTING TO INSTALL ANY COMPONENT CONTAINED IN THE HOIST KIT.

This manual should be kept at all times with the trailer, jack, hoist, or other equipment on which this Dump Trailer Hydraulic product is used or installed.

NOTE: Installation of Dump Trailer Hydraulic products on your truck or trailer or other equipment may void or affect the truck or trailer warranty.

LIMITS OF LIABILITY

Should the product fail, the sole recourse is repair or replacement, as described in the preceding paragraphs. Dump Trailer Hydraulic is not liable to any party for direct, indirect, or consequential damages resulting from failure of the product. Under no circumstances will Dump Trailer Hydraulic be responsible for lost profit, lost savings, damage to other equipment, rental or replacement costs, or other incidental or consequential damages arising from use or inability to use the product. Damages, if any, recoverable against Dump Trailer Hydraulic shall under no circumstances exceed the current price of the product excluding tax, shipping, and handling charges.

By using the product, user accepts all terms stated herein. Dump Trailer Hydraulic reserves the right to make improvements to any model or product without notice.

SAFETY FIRST

IT IS YOUR DUTY AND RESPONSIBILITY TO COMPLETELY READ THROUGH AND UNDERSTAND THIS MANUAL AND ALL OTHER MATERIALS PROVIDED WITH DUMP TRAILER HYDRAULIC PRODUCT(S) (INCLUDING MATERIALS PROVIDED BY THIRD PARTY

MANUFACTURERS) BEFORE ATTEMPTING ANY INSTALLATION OR OPERATION OF DUMP TRAILER HYDRAULIC OR THIRD PARTY PRODUCT(S) SUPPLIED BY PREMIUM SUPPLY. IF AT ANY TIME YOU HAVE QUESTIONS ABOUT THE INSTALLATION OR OPERATION OF DUMP TRUCK HYDRAULIC OR DUMP TRAILER HYDRAULIC SUPPLIED PRODUCT(S) OR ABOUT THE CONTENTS

OF THIS MANUAL, CONTACT DUMP TRAILER HYDRAULIC BEFORE PROCEEDING WITH THE CONTEMPLATED

INSTALLATION OR OPERATION. DUMP TRAILER HYDRAULIC IS NOT RESPONSIBLE FOR PROPERTY DAMAGE OR PERSONAL INJURY OR DEATH THAT MAY OCCUR FOR YOUR FAILURE TO COMPLY WITH THESE REQUIREMENTS.

This symbol is used to call attention to instructions concerning personal safety. Be sure to observe and follow these instructions. Take time to read thoroughly and to be careful!

A brief description of signal words that are used in this manual follows:

⚠️ DANGER Indicates an imminently hazardous situation which, if not avoided, WILL result in property damage, death, or serious injury.

WARNING Indicates a potentially hazardous situation which, if not avoided, COULD result in property damage, death, or serious injury and includes hazards that are exposed when guards are removed.

CAUTION Indicates a potentially hazardous situation which, if not avoided, MAY result in property damage or minor or moderate personal injury including death. It is also used to alert unsafe practices.

SAFETY SIGN LOCATIONS

Installing or operating this equipment without first understanding proper installation and operation procedures could lead to serious property damage, personal injury, or even death. Always read and fully understand all installation and operation manuals before installing or operating this equipment. Contact Dump Trailer Hydraulic with any questions. Read all safety signs on the trailer and included with or stated in this manual. Keep these signs clean and replace any lost, damaged, or destroyed signs.

SAFETY PRECAUTIONS

Installing or operating this hoist without first understanding proper installation and operation procedures could lead to serious injury or death. Always read and fully understand all installation and operation manuals before installing or operating this equipment. Contact Dump Trailer Hydraulic with any questions.

WARNING

Overloading a trailer could cause vehicle or trailer component damage resulting in

injury or death. NEVER exceed the gross vehicle weight (GVW) or gross axle weight (GAW) of the trailer or your vehicle.

WARNING

Damage to brake lines during manufacturing and installation of the hoist, as well as

installing any hardware (bolts, nuts, brackets) in a way that they may rub and damage the system, could lead to brake failure. This can cause an accident that could cause injury or death. ALWAYS take adequate steps to prevent brake system damage during installation of the hoist and take precaution to ensure that installed equipment does not interfere with the brake system.

WARNING

Malfunctioning equipment could cause property damage, injury, or death. ALWAYS

have faulty equipment repaired before continuing use. Consult the trailer manufacturer if required.

WARNING

Welding, oxy-fuel cutting, or grinding could cause fuel to ignite. This could lead

or death. ALWAYS take adequate steps to avoid the ignition of fuel from fuel tanks when doing oxy-fuel cutting, and/or grinding during installation. Heat from the vehicle's exhaust system could cause hydraulic component failure. This could lead to a fire that can lead to injury or death. Install equipment in locations where the exhaust system heat will not damage any component to operation.

PARAMETER LIST

Model	ER-006(8T)	ER-006(10T)
Load Capacity	8T ( 17600lbs )	10T ( 22000lbs )
Trailer tilt body length	10-14ft	12-16ft
Current of Battery Cable	≥200A	≥200A
Action	Double	Double
Voltage	DC 12V	DC 12V
Reservoir Capacity	8 Quart	10 Quart
Power	1.6 KW	1.6 KW
Rotating Speed	2600 RPM	2600 RPM
Pressure	16~20 MPa	16~20 MPa
Traffic	2.1 mL/r	2.1 mL/r
Tank Material	Plastic	Plastic
Color	Black	Black

PART LIST

When unpacking this product, ensure the parts listed below are included and carefully inspected for damage that may have occurred during transit. Do not attempt to assemble or use the product if a part is missing or damaged.

PART NAME	PICTURE	QTY		PART NAME	PICTURE	QTY
Hoist Assembly(include support plate)		1		Hydraulic Fittings		2
Hydraulic Power Unit		1		Battery Cables		1
Safety Arm		1		Hinge (Styles Vary)		2
Safety Arm Cup		1		Safety Arm Storage Bracket		1
Rubber Battery Strap		1		Hydraulic Hose Between HPU and Cylinder		2
Hydraulic Fittings		2		Locking Collars		2

SAFETY ARM INSTALLATION AND USE

Always support an unloaded body with the safety arm. The safety arm is meant to

support the weight of an unloaded body only.

Being under a raised body could result in serious injury or death should the body

unexpectedly descend. Never position yourself or allow others to position themselves under a body. Always support an unloaded body with the supplied safety arm. NEVER use the safety arm with a loaded body.

Safety Arm Use:

1. Raise trailer body to sufficient height and shut off hydraulic power to hoist.
2. Grasp safety arm and rotate into the up/vertical position.
3. Once vertical position is accomplished, push arm down into the support bracket at base.
4. SLOWLY lower the hoist and body until the cup contacts the vertical facing arm.
5. Reverse the above procedure to place arm back in its hanger for transport (be sure to fully lower the arm into the down position upon placing arm back in hanger).

Maximum Unloaded Tilt Body Weight in Pounds Using One Safety Arm

Trailer tilt body length in feet
Distance between hinge and safety arm	in inch	8	10	12	14	16	18	20
	50	3854	3083	2569	2202	1927	1713	1542
	60	4625	3700	3083	2643	2313	2056	1850
	70	5396	4317	3597	3083	2698	2398	2158
	80	6167	4933	4111	3524	3083	2741	2467
	90	6938	5550	4625	3964	3469	3083	2775
	100		6167	5139	4405	3854	3426	3083
	110		6783	5653	4845	4240	3769	3392
	120		7400	6167	5286	4625	4111	3700
	130			6681	5726	5010	4454	4008
	140			7194	6167	5396	4796	4317
	150				6607	5781	5139	4625
	160				7048	6167	5481	4933
	170					6552	5824	5242
	180					6938	6167	5550
	190					7323	6509	5858
	200						6852	6167
	210						7194	6475
	220							6783
	230							7092

HINGE INSTALLATION

Mount hinge so pad of hinge is level with trailer frame.

Center hinge on support and weld hinge to support at all contact surfaces.

Hoist Model	Dimension A
ER-006(8T)	38”
ER-006(10T)	46”

HOIST MOUNTING DIMENSIONS

Hoist Model	A
ER-006(8T)	7”
ER-006(10T)	7”

HOIST AND HINGE GREASE POINTS

Grease fitting location

Lubricate the joint with EP3 grease every 6 months

SINGLE AND DUAL ACTING HYD. POWER UNIT INSTALLATION

If included with the kit, mount HPU (hydraulic power unit) in a weather tight enclosure on the trailer. See additional instructions supplied with the HPU for mounting, electrical, wireless remote and hydraulic fluid requirements.

Hydraulic components that are not provided by Dump Trailer Hydraulic and are in the hydraulic circuit that are incompatible with Dump Trailer Hydraulic components may cause damage to, or failure or malfunction of, the direct push cylinder or other components of the Trailer Hydraulic product(s). Such damage, failure or malfunction may cause property damage, personal injury or even death. It is the purchaser's responsibility to verify the compatibility of components not provided by Dump Trailer Hydraulic.

Connecting the jack to a hydraulic system with more pressure (PSI) or flow (GPM) than is recommended by Dump Trailer Hydraulic could cause the jack to fail during operation. Such failure could cause property damage, personal injury, or even death. Ensure that you have a system that does not exceed tolerances and limits stated for your Dump Trailer Hydraulic product(s)/component(s), and that there is no restriction or issue concerning flow before operation. Consult Dump Trailer Hydraulic if you are unsure about the limits, capacities and/or tolerances of your hydraulic system.

Adjusting the hydraulic pressure to exceed the recommended limits or setting could cause the jack to fail during operation. Such failure could cause property damage, personal injury, or even death. Pressure should ONLY be adjusted by a trained and qualified technician or mechanic, and should never exceed stated limits or settings of components used.

Hydraulic System Pre-Operation

The hydraulic system supplied by Dump Trailer Hydraulic consists of components (pump, valve, reservoir, hoses, cylinder, etc.) that are designed to be compatible with each other.

All Dump Trailer Hydraulic's liability will be voided if it is determined by Dump Trailer Hydraulic that substituted hydraulic components (i.e., hydraulic components not provided by Dump Trailer Hydraulic as part of the kit) were used and such components were incompatible with components provided by Dump Trailer Hydraulic. Hydraulic parameters are shown below. These are listed as a general guide to ensure proper compatibility (when using other hydraulic components). If you have any questions about component compatibility, please contact Dump Trailer Hydraulic before installation, use, or maintenance.

Maximum Working Pressure: 3200 PSI

Hydraulic Port Type: SAE #6

DUAL ACTING HPU CONNECTIONS

Maximum Hydraulic Flow Rate	2 GPM	Port
Maximum Pressure For “Raising” Portion of Cycl	3200 PSI	A
Maximum Pressure For “Lowering” portion of Cy	1500 PSI	B

TYPICAL BATTERY HOOKUP

Shorting of the electrical system brought about by installation, servicing, or repair

Battery related connections and electrical components can cause sparks, ignition of combustible material and/or fire, which in turn can lead to property damage, personal injury, or death. Always disconnect the battery prior to installing, servicing, or repairing the power unit.

Mount the battery in a weather-tight enclosure on the trailer.

● The battery power must be sufficient, with a current of 200A and voltage to match the machine. - This vehicle hydraulic pump is an S3 working system, not continuous operation: 30 seconds start, 270 seconds stop, maximum working time of 180 seconds, intermittent 360 seconds. Continuous working time that is too long will cause motor short circuit or damage.

- When the hydraulic power unit produced by our company leaves the factory, the system has been set. If changes are needed, users can adjust the system pressure by themselves

using the pressure regulator knob according to the actual situation, but it cannot exceed the nominal pressure (18 MPa) of the system.

• Check the connection of the motor and electromagnetic valve carefully, and it is strictly forbidden to make a virtual connection.
• The hydraulic power unit should use anti-wear hydraulic oil with a kinematic viscosity of 22-46 mm²/s (50°C). ISO VG46 is recommended when the oil temperature is below 50°C, while VG68 is recommended when the oil temperature is above 50°C. The added oil should be filtered with a filtration accuracy of 30 μm. The oil volume should be 80% of the effective capacity of the oil tank. The oil temperature is usually between -10°C and 80°C, and low-temperature hydraulic oil can be used for extremely cold areas, such as ISO VG32. These measures can effectively prolong the service life of the hydraulic system and hydraulic components, and improve the stability and quality of the hydraulic power unit.
• During the first installation and debugging, pay attention to keeping the oil level inside the oil tank, and after a working cycle, the oil tank should be filled, but it cannot be overfilled.
• The motor terminal box should be waterproof and moisture-proof. When connecting for the first time, jog the motor to carefully check the direction of rotation. Viewed from the rear end, the rotation should be counterclockwise. It is absolutely forbidden to reverse the rotation and to run without oil.
• The hydraulic oil must be filtered when filling the oil tank, with a filtering accuracy of no less than 25 micrometers. The power unit cannot filter out impurities inside the hydraulic cylinder. Therefore, the inside of the hydraulic cylinder must be clean to avoid valve failure. The tubing must also be

ER-006(8T) DUMP TRAILER HYDRAULIC HOIST KIT DIMENSIONS AND CAPACITY

Maximum Dump Angle ±	M
45°	73”
50°	66”

ER-006(8T) DUMP TRAILER HYDRAULIC HOIST KIT CONVERSION CLASS A

IMPORTANT: Because of variations in application, the data contained in these tables is provided as a general guide only.

ER-006(8T)Dump Trailer Hydraulic Hoist Kit Capacity (Tons)
“A”Body(Feet)	“B”Overhang(Inches)	Dump Angle (Degrees)
		45°	50°
10	12	9.7	8.8
10	18	11.1	10.0
10	24	12.9	11.7
12	12	7.7	7.0
12	18	8.6	7.8
12	24	9.7	8.8
14	12	6.5	5.8
14	18	7.0	6.4
14	24	7.8	7.0

Capacities are based on the following:

1. Water level non-diminishing load.
2. The vertical height between the rear hinge pivot and the floor is no less than 3 inches.
3. The hydraulic relief pressure set at 3,200 psi.

ER-006(10T) DUMP TRAILER HYDRAULIC HOIST KIT DIMENSIONS AND CAPACITY

Maximum Dump Angle ±	M
45°	97”
50°	88”

ER-006 (10T) DUMP TRAILER HYDRAULIC HOIST KIT CONVERSION CLASS A

IMPORTANT: Because of variations in application, the data contained in these tables is provided as a general guide only.

ER-006(10T)Dump Trailer Hydraulic Hoist Kit Capacity (Tons)
“A” Body (Feet)	“B” Overhang (Inches)	Dump Angle (Degrees)
		45°	50°
12	12	10.3	9.3
12	18	11.4	10.4
12	24	12.9	11.7
14	12	8.6	7.8
14	18	9.3	8.5
14	24	10.3	9.3
16	12	7.3	6.7
16	18	7.9	7.2
16	24	8.6	7.8

Capacities are based on the following:

1. Water level non-diminishing load.
2. The vertical height between the rear hinge pivot and the floor is no less than 3 inches.
3. The hydraulic relief pressure is set at 3,200 psi.

VEVOR®

TOUGH TOOLS, HALF PRICE

NEED HELP? CONTACT US!

→ LIMITS OF LIABILITY

Machine Translated by Google

THIS MANUAL, CONTACT Dump Trailer Hydraulic BEFORE PROCEEDING WITH THE INTENDED WORK.

INSTALLATION OR OPERATION. Dump Trailer Hydraulic IS NOT RESPONSIBLE FOR PROPERTY DAMAGE OR PERSONAL INJURY OR DEATH THAT MAY OCCUR DUE TO YOUR FAILURE TO COMPLY WITH THESE REQUIREMENTS.

LOCATION OF THE BRIDGE ON THE TRAILER

Center hoist assembly on trailer frame

	Dimension AMod
ER-006(8T)	38”
ER-006(10T)	46”

HOIST MOUNTING DIMENSIONS

Palans modèle A

ER-006(8T) 7"

ER-006(10T) 7"

LUBRICATION POINTS FOR HOIST AND HINGE

Grease fitting location

Machine Translated by Google

DIMENSIONS AND CAPACITY OF THE HYDRAULIC LIFT KIT FOR TIPPING TRAILER ER-006 (8T)

Part 080031

Part 080012B

POSITION OF THE LIFT ON THE TRAILER

Center hoist assembly on trailer frame

	Abmessung AHebezeugmod
ER-006(8T)	38"
ER-006(10T)	46"

LUBRICATION POINTS FOR LIFT AND HINGE SYSTEMS

Grease fitting location

LIABILITY LIMITS

Part 080031

Part 080012B

LUBRICATION POINTS FOR THE HOIST AND HINGE

Grease fitting location

ER-006(8T) HYDRAULIC LIFT KIT FOR TIPPER TRAILER DIMENSIONS AND CAPACITY

Center hoist assembly on trailer frame

GREASE POINTS FOR HOIST AND HINGES

Grease fitting location

NEED HELP? CONTACT US!

LIMITATION OF LIABILITY

IN THIS MANUAL, CONTACT Dump Trailer Hydraulic BEFORE UNDERTAKING PLANNED ACTIVITIES.

INSTALLATION OR OPERATION. Dump Trailer Hydraulic IS NOT LIABLE FOR PROPERTY DAMAGE OR BODILY INJURY OR DEATH THAT MAY OCCUR DUE TO FAILURE TO COMPLY WITH THESE REQUIREMENTS.

Part 080031

Part 080012B

LOCATION OF HOIST ON TRAILER

Center hoist assembly on trailer frame

	Wymiar AModel podnośnika
ER-006(8T)	38"
ER-006(10T)	46"

MOUNTING DIMENSIONS OF HOIST

Wciągnik Model A

ER-006(8T) 7"

ER-006(10T) 7"

LUBRICATION POINTS FOR WINCH AND HINGE

Grease fitting location

ER-006(8T) HYDRAULIC DUMP TRAILER LIFT KIT DIMENSIONS AND CAPACITY

NEED HELP? CONTACT US!

ÿ LIMITATION OF LIABILITY

SAFETY MEASURES

LIFT LOCATION ON TRAILER

Center hoist assembly on trailer frame

	Dimensie AHijsmodel
ER-006(8T)	38”
ER-006(10T)	46”

DIMENSIONS OF THE LIFT ASSEMBLY

Takel Model	A
ER-006(8T)	7”
ER-006(10T)	7”

LUBRICATION POINTS FOR LIFT AND HINGE

Grease fitting location

ER-006(8T) DUMP TRAILER HYDRAULIC LIFT KIT DIMENSIONS AND CAPACITY

Maximale storthoek ± 2°	M
45°	73”
50° 66”

ER-006(8T) DUMP TRAILER HYDRAULIC HOIST KIT CONVERSION CLASS A

NEED HELP? CONTACT US!

ÿ LIMITATIONS OF LIABILITY

Part 080031

Locate as shown

Part 080012B

LIFT PLACEMENT ON TRAILER

Center hoist assembly on trailer frame

	Dimension AHissmoc
ER-006(8T)	38"
ER-006(10T)	46"

LIFT MOUNTING DIMENSIONS

Lyft modell A
ER-006(8T) 7"
ER-006(10T) 7"

GREASE FITTINGS FOR LIFT AND PIVOT

Grease fitting location

ER-006(8T) DUMP TRAILER HYDRAULIC LIFT KIT DIMENSIONS AND CAPACITY

Maximal tippvinkel ± 2°	M
45°	73"
50°	66"

ER-006(8T) DUMP TRAILER HYDRAULIC LIFT KIT CONVERSION CLASS A