BY1016Z - Electric motor Vevor - Free user manual and instructions

Product Type	Brushless DC Electric Motor
Brand	Vevor
Model	BY1016Z
Power Supply	24 V DC, maximum power 250 W
Rated Speed	2700 rpm (300 rpm with reducer)
Rated Torque	0.9 Nm
Rated Current	≤ 13.4 A
Reduction Ratio	9.7:1
Motor Efficiency	≥ 78%
Motor Dimensions	101.5 mm × 158 mm × 130 mm
Motor Weight	2.15 kg
Controller Dimensions	78 mm × 60 mm × 36 mm
Controller Weight	0.2 kg
Maximum Load Capacity	≤ 100 kg
Operating Temperature	-40°C to 60°C
Low Voltage Protection (Brake)	19 V
Application Areas	Small electric car, electric bike, go-kart, scooter
Box Contents	Motor, controller, throttle, tools, sprocket, mounting plate, chain
Compliance	CE, FCC Part 15
Maintenance and Cleaning	Install in a dry, dust-free, and well-ventilated area. Regularly check connections.
Safety Precautions	Read all warnings before use. Do not reverse battery polarity. The electronic lock must be connected.
Technical Support and Warranty	www.vevor.com/support

Frequently Asked Questions - BY1016Z Vevor

How to connect the motor to the controller?

Connect the yellow wire of the controller to the red wire of the motor, and the blue wire of the controller to the black wire of the motor. Respect polarity to avoid damaging the controller.

What battery to use with this motor?

It is recommended to use a lead-acid battery of 12 Ah to 20 Ah, with a nominal voltage of 24 V DC. Lithium batteries can also be used if the voltage and power match. The battery voltage must not exceed 28 V (overvoltage of +10%).

Why does the motor not start?

Check that the battery is sufficiently charged (voltage > 19 V), that the electronic lock is properly connected (the orange and red wires must be connected), and that all connections are correct and securely plugged in.

What to do if the electronic lock does not work?

Make sure the electronic lock is correctly connected (pink wire to P+, blue wire to VCC). You can also short-circuit the orange and red wires to test operation without the lock.

How to install the motor kit on a vehicle?

Follow the steps: 1) Connect the motor to the controller. 2) Connect the battery (24 V) respecting polarity. 3) Connect the throttle (red +5V, black GND, green signal). 4) Connect the electronic lock. 5) Mount the sprocket and chain on the motor.

What are the essential safety precautions?

Read all warnings before use. Avoid electric shock: do not touch live connections. Wear protective equipment. Do not exceed the maximum load of 100 kg. Install the motor in a dry and well-ventilated area.

Can I use lithium batteries?

Yes, lithium batteries can work provided the voltage and power are compatible with the kit (24 V, 250 W). Ensure the voltage does not exceed 28 V and the capacity is suitable.

What is the maximum load capacity?

The maximum load supported by the motor is 100 kg. Beyond that, performance may be reduced and the risk of damage increases.

How to maintain the electric motor?

Install the motor in a dry, dust-free, and well-ventilated area. Regularly check the condition of connectors and cables. Clean the surface with a dry cloth. Do not use water or solvents.

Where to find technical support and warranty?

For any questions or assistance, visit www.vevor.com/support. You will find the electronic warranty certificate and can contact customer service.

USER MANUAL BY1016Z Vevor

Technical Support and E-Warranty Certificate www.vevor.com/support

Brushless DC motor

Model: BY1016Z

We continue to be committed to providing you with tools at competitive prices. "Save Half", "Half Price", or any other similar expressions used by us only represent an estimate of savings you might benefit from buying certain tools with us compared to top brands and does not necessarily mean to cover all categories of tools offered. We kindly remind you to verify carefully when placing an order with us whether you are actually saving half in comparison with the top major brands.

MODEL: BY1016Z

NEED HELP? CONTACT US!

Have product questions? Need technical support? Please feel free to contact us:

Technical Support and E-Warranty Certificate www.vevor.com/support

This is the original instruction. Please read all manual instructions carefully before operating. VEVOR reserves the right to interpret the user manual. The appearance of the product shall be subject to the product you received. Please forgive us that we won't inform you of data changes on our product.

Safety precautions

1.1 Safety advisory warning

Please read carefully before operation.

Be sure to read all safety warnings and all instructions before operating. Failure to comply with warnings and instructions may result in electric shock or serious injury.

If you encounter problems, please communicate with customer service in time to solve them. Your satisfaction is our service purpose.

1.2 Warning sign for safe operation of motor

1.3 Risk factor

1) Mechanical damage 2) Electric shock 3) Extrusion collision 4) Object impact 5) Other injuries

1.4 Operational considerations and triggers for motor non-work accidents

1) Check whether all accessories are connected tightly and not loose, check whether the pins in each plug-in are bent, and visually check whether each interface is consistent with the instructions in the wiring manual and whether connection is correct. To avoid writing errors and burning the controller.

2) It is recommended to use lead-acid batteries. Lithium batteries can also be used (note that the battery voltage and battery power match the kit power). The recommended battery capacity is 12AH-20AH. The battery voltage needs to be consistent with the motor kit voltage, allowing an over voltage range of +10%. The positive and negative terminals of the power supply must be connected correctly (the positive terminal is connected to the thick line of the controller in red, the negative terminal is connected to the thick line of the controller in black). When the battery and controller are connected, small arcing and sparks may occur, which is normal for charging.

3) The electric door lock (orange, red) must be connected (you can use the electric door lock, or you can shorten the orange and red wires with wires), operation is the last step. 4) The accessories outside this kit, which belong to the accessories you purchase, may not match with the kit and need to be used after matching. Please contact customer service in time to match the kit with each other.

1.5 Precautions and suggestions

All machine operators should be trained and certified in electrical skills.

1) Before opening the box, check whether the package is intact, broken, and whether there is water. After removing the cover, carefully remove dust from motor. 2) Install in a dry, dustless place; 3) Install in a well-ventilated place; 4) It is installed in a wide and smooth place for easy daily operation and maintenance.

Thank you for your reading. If you still have operational problems, please contact customer service in time. Before contacting customer service, please provide photos taken by the motor and controller nameplate, provide clear photos and clear videos of the accessory wiring connected to each plug-in of the controller. You need to clearly see the color of each wire and the color of the accessory. In order to provide you with a more convenient and faster solution.

TECHNICAL INFO

PERFORMANCE PARAMETERS OF BY1016Z MOTOR

Parameter	Numerical value
Rated Voltage	24V DC
Max Wattage	250W
Rated Speed	2700RPM (300 RPM after gear reduction)
Rated Torque	0.9N.m
Rated Current	≤13.4A
Gear ratio	9.7:1
No-load Current	≤2.0A
Motor Efficiency	≥78%
Sprocket Number	410-9T
Screw thread	M8*1.25the thread(Heat 80°C for 1-2 minu rotate left and remove)
Reduction gear ratio	9T:32T
Load weight	≤100KG
Size	101.5mm×158mm×130mm
Weight	2.15KG
Range of application	Small electric car, Electric bicycle, Electric go-kart, Electric scooter......

PERFORMANCE PARAMETERS OF BY03LT02-A

CONTROLLER

Rated Voltage	24V DC
Max Wattage	250W
Rated Current	20A
Brake	BRAKE LOW LEVEL
Under Voltage Protection	19V
Working Temperature	-40°C~60°C
Size	78*60*36mm
Weight	0.2KG
Rated Voltage	24V DC

CONFIGURATION LIST

1. Motor
2. The controller
3. Throttle
4. Hardware tools
5. 16T flywheel
6. Mounting plate
7. Model: 410 chain

INSTALLATION PROCEDURE

Step 1
	Connect the controller yellow wire to the motor red wire. Connect the controller blue wire to the motor black wire
Step 2
	Voltage: DC24V-28V1. Red: 24v+2. Black: 24V-Positive and negative can not be connected wrong, otherwise it will burn controller. There may be a slight spar when connecting, which is a normal phenomenon of power-on.
Step 3
	Throttle:1. Red: +5V2. Black: GND3. Green: signal

Instructions for other functions

Please purchase the necessary accessories by yourself
	Electric lock:1. Pink: p+2. Blue: VCCThe electronic lock must be connected otherwise the controller is not powered
	Brake light: Connect DC 2 4 V LED lights.
	Indicator Light:Connect the battery level display. It can also be used as a D voltage output to supply DC24V light. Positive and Step 3 negative terminals cannot be reversed
	Brakes:Connect the electronic brake to realize the braking power off function.
	Charging port:Red: DC24V inputBlack: - inputThe positive and negative terminals m be connected correctly.

COMMON PROBLEMS AND REMEDIES

Phenomenon:

The electronic lock must be opened. When the electronic lock is opened, the throttle is turned and the motor does not work.

Reason:

Battery: The battery is too low and does not reach the required operating voltage.

Solution:

1. Charging;
2. Select a battery with the corresponding operating voltage;
3. Check whether each plug-in is connected correctly and whether the connection terminals are connected reliably, so as to avoid failure to work normally due to incorrect connection or poor contact.

Comply with the European security certification.

CORRECT DISPOSAL

This product is subject to the provision of European Directive 2012/19/EU. The symbol showing a wheelie bin crossed through indicates that the product requires separate refuse collection in the

European Union. This applies to the product and all accessories marked with the symbol. Products marked as such may not be discarded with normal domestic waste, but must be taken to a collection point for recycling electrical and electronic devices.

FCC Information:

CAUTION: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment!

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:

1) This product may cause harmful interference. 2) This product must accept any interference received, including interference that may cause undesired operation.

WARNING: Changes or modifications to this product not expressly approved by the party responsible for compliance could void the user's authority to operate the product.

Note: This product has been tested and found to comply with the limits for a Class B digital device pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installation.

This product generates, uses and can radiate radio frequency energy, and if installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this product does cause harmful interference to radio or television reception, which can be determined by turning the product off and on, the user is encouraged to try to correct the interference by one or more of the following measures.

• Reorient or relocate the receiving antenna.
• Increase the distance between the product and receiver.
• Connect the product to an outlet on a circuit different from that to which the receiver is connected.
• Consult the dealer or an experienced radio/TV technician for help.

Manufacturer: Shanghai Muxin Muye Youxian Gongsi

Address: Shuangcheng Road 803, Lane 11, Room 1602A-1609, Baoshan District, Shanghai 200000, China.

Imported to Australia: Sihao Pty Ltd. 1 Rokeva Street, Eastwood NSW 2122, Australia.

Imported to USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730.

UK

REP

YH Consulting Limited.

C/O YH Consulting Limited, Office 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX.

EC

REP

E-CrossStu GmbH

Mainzer Landstr. 69, 60329 Frankfurt am

Main.

VEVOR®

TOUGH TOOLS, HALF PRICE

Technical Support and E-Warranty Certificate

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

NEED HELP? CONTACT US!

C/O YH Consulting Limited Office 147,

Staines-upon-Thames, Surrey, TW18 4AX

E-CrossStu GmbH

Mainzer Landstr.69, 60329 Frankfurt am Main

Principal.

VEVOR®

TOUGH TOOLS, HALF PRICE

C/O YH Consulting Limited Office 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX

www.vevor.com/support

VEVOR®

TOUGH TOOLS, HALF PRICE

Imported in AUS: SIHAO PTY LTD. 1 ROKEVA STREETEASTWOOD NSW 2122 Australia

Imported in USA: Sanven Technology Ltd. Suite 250, 9166 Anaheim Place, Rancho Cucamonga, CA 91730

CONSULTING YH LIMITED.

C/O YH Consulting Limited Office 147,

Centurion House, London Road,

Staines-upon-Thames, Surrey, TW18 4AX