S3MT-100KWR480V - Uninterruptible power supply Tripp Lite - Free user manual and instructions

USER MANUAL S3MT-100KWR480V Tripp Lite

S3MT-Series 3-Phase Input and Output Transformers: 480V-208V and 208V-480V

Model: S3MT-100KWR480V

Line drawing of a white industrial air conditioning unit with vertical ventilation slots and mounting brackets (no text or symbols)

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WARRANTY REGISTRATION

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TRIPP·LITE

1111 W. 35th Street, Chicago, IL 60609 USA • tripplite.com/support

Copyright © 2021 Tripp Lite. All rights reserved.

Table of Contents

1. Introduction ...... 3
2. Important Safety Warnings....5
3. Installation 6

3.1 Mechanical Data....6

3.2 Package Inspection ....7

3.3 Unpacking the UPS 7

3.4 Package Contents....9

3.5 Cabinet Overview....9

3.6 Power Cables 11

3.7 Input and Output Transformer-to-UPS Connection Line Diagram......12

3.8 Input and Output Transformer Connections....13

1. Operation....14

4.1 Over-Temperature Protection....14
4.1.1 Over-Temperature Warning LED Light 14
4.1.2 Over-Temperature Protection Relay and Thermal Switch.... 14
5. Specifications.... 15
6. Storage....18
7. Warranty and Regulatory Compliance....18

1. Introduction

Tripp Lite's S3MT-100KWR480V is a 480V Wrap-Around Transformer that includes two transformers in one enclosure: a 480V (Delta) to 208V (Wye) input isolation step-down transformer and a 208V (Wye) to 480V (Wye) output auto step-up transformer.

The input isolation transformer mitigates utility line surges and spikes, while protecting the UPS. The output auto transformer is designed to support 480V (Wye) IT loads. This model has built-in circuit breakers to prevent dangerous circuit overloads. Eight ball-bearing fans maintain quiet operation and help to dissipate transformer heat. An overheat-sensing relay and switch, combined with an LED light in the front panel, provide over-temperature warning and overheating protection. The UPS system's small footprint and quiet acoustic profile enable installations with minimal space and noise impact. The transformer features a rugged all-metal housing with a front panel similar to the S3M-Series 208V 3-Phase UPS line.

UPS Model Series Number Capacity Description
S3MT-100KWR480V AG-0513 100kW		Input Transformer: 480V to 208V IsolationStep-Down TransformerOutput Transformer: 208V to 480V Auto Step-Up Transformer

Typical applications

4-Wire (3Ph+N+PE) IT equipment loads in government, manufacturing, hospitals, industrial settings and corporate settings that have 480V electrical mains and 480V IT loads.

Key Features

• The input step-down transformer provides 480V (Delta) to 208V/120V (Wye) isolation protection to the UPS input
• The output auto transformer provides 208V (Wye) to 480V (Wye) step-up to support 480V IT loads
• Circuit breakers at the output of the input transformer and the input of the output transformer
  • Overheating warning and protection
  • 96.7% to 97.8% efficiency
• Copper windings
• Wide input voltage and frequency operating range: Voltage: -20% to +25% @ 100% load and 40-70 Hz
  • Insulation class: 180 material
• Reliability-tested according to ISTA-3B for vibration, shock, drop (tip test)
  • UL and CSA TUV certifications
• Rugged all-metal housing shipped ready for installation
• 2-year warranty

1. Introduction

Typical Configurations

The 480V Wrap-Around (WR) Transformer includes both the input (T-in) and output (T-out) transformers in one enclosure.

graph LR
    A["T-in"] -->|480V, △| B["UPS"]
    B -->|208V/120V, Wye| C["T-out"]
    C -->|208V/120V, I, Wye| D["WYE-Load 480/277V"]
    D --> E["T-out"]
    E --> F["T-in"]
    note["Note: The input (T-in) and the (T-out) transformers are both"]

Note: The input (T-in) and the output (T-out) transformers are both inside one cabinet, as shown above.

This 480V Wrap-Around Transformer may be purchased separately or as part of kit model with a Tripp Lite S3M80K or S3M100K 3-Phase UPS:

Wrap-AroundTransformer Models		MaximumConstant Load	Compatible with208V 3Ph UPS	Kit Models: UPS + Transformer
				Kit Models Kit Models Include
480V	S3MT-100KWR480V 100kW 80-100kW UPS			S3M80K-100KWR4T	S3M80K UPS +S3MT-100KWR480V
				S3M100K-100KWR4T	S3M100K UPS +S3MT-100KWR480V

2. Important Safety Warnings

SAVE THESE INSTRUCTIONS

This manual contains important instructions for model S3MT-100KWR480V that should be followed during installation and maintenance of the transformer and UPS.

⚠️ CAUTION! Risk of electrical shock! Hazardous live parts inside this unit are energized from the transformer even when the breaker is turned off.
⚠ WARNING! The unit intended for installation in a controlled environment.
CAUTION! A transformer can present a risk of electric shock and high short circuit current. The following precaution should be observed when working on the transformer:
- Remove watches, rings or other metal objects.
- Use tools with insulated handles.

To reduce the risk of electric shock, disconnect the transformer and UPS from the mains supply before performing maintenance or service.

Servicing the 3-phase transformer and UPS should be performed by Tripp Lite certified personnel with knowledge the 3-phase transformer and UPS and all required precautions.

The transformer is extremely heavy. Caution should be taken in moving and positioning equipment. The instructions contained within this manual are important and should be closely followed at all times during installation and follow-up maintenance of the 3-phase transformer and UPS.

CAUTION!

The transformer has a dangerous level of heat. If the transformer's front-panel red LED indicator is on, the unit's outlets may have a dangerous level of heat.

All servicing on this equipment must be carried out by qualified Tripp Lite-certified personnel.

Before conducting any maintenance, repair or shipment, first ensure everything is turned off completely and disconnected.

Special Symbols – The following symbols are used on the transformer to warn you of precautions:

RISK OF ELECTRIC SHOCK - Observe the warning that a risk of electric shock is present.

CAUTION - REFER TO OWNER'S MANUAL for information regarding important operating and maintenance instructions.

SAFE GROUNDING TERMINAL - Indicates THE primary safe ground.

3. Installation

3.1 Mechanical Data

31.5" (800 mm) 77.6" (1970 mm)

33.5" (850 mm)

Physical Requirements

Leave space around the cabinet for operation and ventilation (Figure 3-1):

1. Leave at least 23.6 in. (600 mm) space in the front for ventilation
2. Leave at least 20 in. (500 mm) space at the right and left for operation
3. Leave at least 20 in. (500 mm) space at the back for ventilation

≥20" (500 mm) ≥20" (500 mm) ≥23.6" (600 mm) ≥20" (500 mm)

Figure 3-1

3. Installation

3.2 Package Inspection

1. Don't lean the transformer cabinet when removing it from the packaging.
2. Check the appearance to see if the transformer cabinet was damaged during transport. Do not power on the transformer cabinet if any damage is found. Contact the dealer immediately.
3. Check the accessories against the packing list and contact the dealer in case of missing parts.

3.3 Unpacking the UPS

1. Hold the sliding plate steady. Cut and remove the binding straps (Figure 3-2).

2. Remove the plastic bag and the outer carton (Figure 3-3).

Ⅲ告字号 三

Figure 3-2

Technical line drawing of a multi-tiered industrial machine with cooling unit and mounting base (no text or symbols)

Figure 3-3

3. Installation

1. Remove the foam packing material and the beveled pallet (Figure 3-4).

Technical line drawing of a server unit with heat exchanger and mounting brackets (no text or symbols)

Figure 3-4

1. Remove the screws securing the cabinet to the pallet (Figure 3-5).

Technical line drawing of a large industrial cooling unit with heat exchangers and cooling panels (no text or symbols)

Figure 3-5

1. Lift the cabinet with a forklift and remove the packing pallets (Figure 3-6).

Line drawing of a forklift and industrial equipment unit (no text or symbols)

Figure 3-6

3. Installation

3.4 Package Contents

Contents TL P/N S3MT-100KWR480V
Input and Output Transfers in One Cabinet 1
Owner's Manual 933D06 1
Bottom Skirts 1038F8A 2
Bottom Skirts 103924A 2
Screws for Skirts 3011C3 24

3.5 Cabinet Overview

1 Output Transformer Over-Temperature Alarm LED
2 Input Transformer Over-Temperature Alarm LED
3 Output Transformer Cooling Fans
4 Input Transformer Cooling Fans
5 Input Transformer Breaker with Trip

6 Output Transformer Breaker with Trip
7 Input Transformer Cabling Terminal
8 Output Transformer Cabling Terminal
9 Bottom Entry Knockouts (for Power Cable Entry and Exit

TMEBONE 1 2 3 4

Rear ViewFront View

3. Installation

OUTPUT TRANSFORMER OUTPUT INPUT L1 L2 L3 N L1 L2 L3 INPUT TRANSFORMER INPUT OUTPUT L1 L2 L3 N L1 L2 L3

Front View (Terminal Block without Cover) of S3MT-100WR480V

3. Installation

3.6 Power Cables

The cable design shall comply with the voltages and currents provided in this section, and in accordance with local electrical codes.

WARNING!

UPON STARTUP, ENSURE YOU ARE AWARE OF THE LOCATION AND OPERATION OF THE EXTERNAL ISOLATORS CONNECTED TO THE UPS INPUT/BYPASS SUPPLY OF THE UTILITY DISTRIBUTION PANEL.

ENSURE THESE SUPPLIES ARE ELECTRICALLY ISOLATED AND POST ANY NECESSARY WARNING SIGNS TO PREVENT INADVERTENT OPERATION.

Cable Sizes

UPS Model	Cable Sizes (THHW wiring at 75°C)
	AC Input AC Output		Neutral Grounding Lug
	Gauge Torque Gauge Torque Gauge Torque Gauge Torque
S3MT-100KWR480V	Input transformer
	70mm^2 Max. 120mm^2	50N·m	70mm^2x2 Max. 120mm^2x2	50N·m	120mm^2x2 Max. 120mm^2x2	50N·m	95mm^2 Max. 120mm^2x2	50N·m M	10
	Output transformer
	70mm^2 Max. 120mm^2x2	50N·m	70mm^2x2 Max. 120mm^2x2	50N·m	120mm^2x2 Max. 120mm^2x2	50N·m	95mm^2 Max. 120mm^2x2	50N·m M	10

3. Installation

3.7 Input and Output Transformer-to-UPS Connection Line Diagram

Connections are shown below for the cabinet with built-in input isolator transformer, output auto transformer and breakers with trip and fault LED.

graph TD
    A["AC Input 480V AC"] --> B["Red LED (Lit = Over-Temperature, Off = Normal)"]
    B --> C["Isolation Transformer Delta in 480V/208V Wye out"]
    C --> D["Output Transformer Red LED (Lit = Over-Temperature, Off = Normal)"]
    D --> E["Auto Transformer Wye 208V/Wye 480V"]
    E --> F["Breaker 3PH"]
    F --> G["Trip"]
    G --> H["Breaker 3PH"]
    H --> I["Output Transformer Red LED (Lit = Over-Temperature, Off = Normal)"]
    I --> J["AMP Controller"]
    J --> K["Bypass Breaker"]
    K --> L["PFC"]
    L --> M["Inverter"]
    M --> N["STS"]
    N --> O["Output Breaker"]
    O --> P["Charger"]
    P --> Q["Battery input: +/-120V DC"]
    Q --> R["UPS"]
    R --> S["Maintenance Breaker"]
    S --> T["Output Transformer"]
    T --> U["AC, 3-Phase, 4-Wire + Ground to Input of Output Transformer"]
    U --> V["UPS Output 208/120V, 3-Phase, 4-Wire + Ground to Input of Output Transformer"]

Figure 3-7: Connection Line Diagram

3. Installation

3.8 Input and Output Transformer Connections

WARNING: The input transformer (T-in) output neutral is not bonded to chassis ground. Please provide a means to connect the transformer chassis ground to the transformer output neutral. Note: The transformer chassis ground must be connected to earth ground.

IMPORTANT: You may view and/or download this manual from the tripplite.com website to view the cable connections in colors.

Technical schematic diagram of a server rack system with labeled components and colored wiring connections

Figure 3-8: UPS
Transformer Cabinet
Note: Transformer input is Delta 3-Wire (3Ph + Ground) and output transformer is Wye 4-Wire (3Ph + N + Ground).

4. Operation

WARNING:

It is not advised to connect two UPS in parallel when using individual transformers for each UPS.

4.1 Over-Temperature Protection

4.1.1 Over-Temperature Warning LED Light (Red)

The transformer includes two warning LED lights on the top portion of the front panel: one light for the input transformer and one light for the output transformer. The corresponding warning light may turn ON when the secondary side of the input (T-in) or when primary side of the output (T-out) transformer reaches a temperature of 160^ ± 5^ , i.e. a range of 155^ to 165^ ( 311^ to 329^ ). The warning light turns OFF when the transformer cools to a temperature of 125^ ± 5^ , i.e. a range of 120^ to 130^ ( 248^ to 266^ ).

4.1.2 Over-Temperature Protection Relay and Thermal Switch

The transformer includes two warning LED lights on the top portion of the front panel. One light for the input transformer and one light for the output transformer. The corresponding warning light will turns ON when the secondary side of the input (T-in) or when primary side of the output (T-out) transformer reaches a temperature of 160^ ± 5^ , i.e. a range of 155^ to 165^ ( 311^ to 329^ ). The warning light turns OFF when the transformer cools to a temperature of 125^ ± 5^ , i.e. a range of 120^ to 130^ ( 248^ to 266^ ).

• Input Transformer (T-in): If the secondary side of the (T-in) input transformer reaches temperatures of 160^ ± 5^ , i.e. a range of 155^ to 165^ ( 311^ to 329^ ), an over-temperature protection relay and thermal switch will activate and will open the breaker on the secondary side of the transformer. Once the transformer temperature has cooled down to 125^ ± 5^ , i.e. a range of 120^ to 130^ ( 248^ to 266^ ) the warning LED light will turn OFF, and you may manually re-activate (close) the output breaker on the transformer to restart normal operation.
• Output Transformer (T-out): If the primary side of the (T-out) output transformer reaches temperatures of 160^ ± 5^ , i.e. a range of 155^ to 165^ ( 311^ to 329^ ), an over-temperature protection relay and thermal switch will activate and will open the breaker on the primary side of the transformer. Once the transformer temperature has cooled down to 125^ ± 5^ , i.e. a range of 120^ to 130^ ( 248^ to 266^ ), the warning LED light will turn OFF, and you may manually re-activate (close) the input breaker on the transformer to restart normal operation.

5. Specifications

Model S3MT-100KWR480V
	Description	Two 100kW Transformers in one Cabinet: Input Isolation Transformer (T-In) 480V Input (Delta) to 208V Output (Wye) Transformer, and Output AutoTransformer (T-Out) 208V (Wye) Input to 480V(Wye) output
	KVA/kW Ratings for Input (T-in) and Output (T-out) Transformers	100kVA/100kW
	Transformer Type Dry-Type
INPUT SPECS
Input Transformer (T-In)	T-in Input Voltage 480V AC
	T-in Input Voltage Range (-45%,+25%) for 40 % load (-20%,+25%)for 100 % load
	T-in Input Amp(s) 168 AMPS
	T-in Input No. Of Phases 3 PH
	T-in Input Connections 3-Wire (L1, L2, L3 + PE)
	T-in AC Input Configuration DELTA
	T-in Iput Connection Type Copper Bar
	T-in AC Input Frequency 50/60 Hz
	T-in Frequency Range 40-70 Hz
	T-in Voltage Selection N/A
	Voltage Drop Ratio: Output with no load to output with Full Load	≤3%
	T-In Input Isolation Yes
	T-in Input Inrush Current	1450/3330 (10 mS)
Output Transformer (T-Out)	T-out Input Voltage Range	-45%,+25%)for 40 % load (-20%,+25%)for 100 % load
	T-out Input Voltage	208V
	T-out Input Amp(s)	287A
	T-out No. Of Phases	3PH
	T-out Input Connections	4-Wire (L1, L2, L3 + N + PE)
	T-out AC Input Configuration	WYE
	T-out Input connection type	Copper Bar
	T-out AC Input Frequency	50/60 Hz
	T-out Frequency Range	40-70 Hz
	T-out Voltage Selection	N/A
	T-out Input Isolation	No
	T-out Input Inrush Current	3330 (10 ms)

5. Specifications

Model S3MT-100KWR480V
Output Specs
Input Transformer (T-In)	T-in AC Output Voltage (V) 208V
	T-in AC Output Amps 374A
	T-in Output No. Of Phases 3PH
	T-in Output Connections 4-Wire (L1, L2, L3 + N + PE)
	T-in AC Output Configuration Wye
	T-in Connection Type Copper Bar
	T-in Output Breaker Rating 400A
Output Transformer (T-Out)	T-out AC Output Amps 120A
	T-out output No. Of Phases 3PH
	T-in Output Connections 4-Wire (L1, L2, L3 + N + PE)
	T-out AC Output Configuration Wye
	T-out Connection Type Copper Bar
	T-in Output Breaker Rating 400A
Operation
	Over-Temperature Warning LED (Red)	Turns ON at 160°C ±5°C (155°C/311°F to 165°C/329°F) and turns OFF at 125°C ±5°C (120°C/248°F to 130°C/266°F)
	Over-Temperature Protection Reset Device	T-in: Input Transfomer• Transfomer output OFF (Breaker opens) at a temperature of 160°C ± 5°C, i.e. a range of 155°C to 165°C (311°F to 329°F).• You may turn ON (close) output Breaker Manually when the LED light turns OFF T-out: Output Transfomer• Transformer input/primary will be OFF (Breaker opens) at temperatures of 160°C ±5°C (155°C/311°F to 165°C/329°F)• You may turn ON (close) the input breaker manually when the LED light turns OFF• The warning light will turn off at 125°C ±5°C (120°C/248°F to 130°C/ 266°F), at which time you may close the breaker manually to restart operations.
	Insulation Class 180°C
	Temperature Rise	125°C
	T-in Efficiency @ Full Load 96.70%
	T-in Efficiency @ Half Load	97.80%
	T-out Efficiency @ Full Load 96.70%
	T-out Efficiency @ Half Load	97.80%

5. Specifications

Model S3MT-100KWR480V
Physical Information
	Unit Height (Inches/cm) 77.6/ 197.1
	Unit Width (Inches/cm) 23.6/ 60
	Unit Depth (Inches/cm) 33.5/ 85.1
	Unit Weight Lbs. 1960/ 889
	Floor Loading 1322 (kg/m2)
	Unit Carton Height Inches 85.4/216.9
	Unit Carton Width Inches 27.6/70.1
	Unit Carton Depth Inches 37.8/96
	Unit Carton Weight 2072/939.8
	Tip-n-Tell Label Required (Y/N) Yes
	Audible Noise (ENG) 65dB max
	Humidity 95%
	Online Thermal Dissipation at Full Load, (Btu/Hr)	22526
	Storage Temperature (ENG)	-15°C ~ 60°C
	Operating Temperature (ENG)	0°C ~ 40°C
	Operating Elevation	<1000 METERS FOR NOMINAL POWER(OVER 1000M THE POWER DE-RATING IS 1% PER 100M
Mechanical
	Transformer Winding	Aluminum Wire
	Cabinet Material	Cold Rolled Galvanized Steel (SGCC)
	Cabinet Color	RAL 9011
	Fan (Type / Quantity)	8 x BALL BEARING, 172x152 mm (1928 TOTAL CFM)
Reliability
	Vibration	ISTA-3B
	Shock	ISTA-3B
	Drop	ISTA-3B (Tip Test)
Agency Approvals
	Approving Agency	cTUVs
	Agency Standard Tested	UL 1778 5th Edition
	Canadian Approvals	CSA 22.2-107.3-14
	CE Approvals	N/A
	EMI Approvals	N/A
	RoHS/REACH	Yes

6. Storage

Before storing the isolation transformer, ensure all connections have been disconnected and all breakers are turned OFF. Replace all input or output access covers to avoid damaging any contacts.

The transformer must be stored in a clean, secure environment with temperatures between 5^ F to 140^ F ( -15^ C to 60^ C) and relative humidity less than 90% (non-condensing).

Store the transformer in its original shipping container, if possible.

WARNING: The transformer(s) is/are very heavy. Before storing the transformer, make sure to take into account the floor loading (kg/m ^2 ) requirements listed in section 5. Specifications under “Physical Info” to store safely.

7. Warranty and Regulatory Compliance

Limited Warranty

Seller warrants this product, if used in accordance with all applicable instructions, to be free from original defects in material and workmanship for a period of 2 years from the date of initial purchase. If the product should prove defective in material or workmanship within that period, Seller will repair or replace the product, in its sole discretion. Service under this Warranty includes parts only. International customers should contact Tripp Lite support at [e-mail]. Continental USA customers should contact Tripp Lite Customer Service at 773-869-1234 or visit tripplite.com/support/help

THIS WARRANTY DOES NOT APPLY TO NORMAL WEAR OR TO DAMAGE RESULTING FROM ACCIDENT, MISUSE, ABUSE OR NEGLECT. SELLER MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY EXPRESSLY SET FORTH HEREIN. EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW, ALL IMPLIED WARRANTIES, INCLUDING ALL WARRANTIES OF MERCHANTABILITY OR FITNESS, ARE LIMITED IN DURATION TO THE WARRANTY PERIOD SET FORTH ABOVE; AND THIS WARRANTY EXPRESSLY EXCLUDES ALL INCIDENTAL AND CONSEQUENTIAL DAMAGES. (Some states do not allow limitations on how long an implied warranty lasts, and some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This Warranty gives you specific legal rights, and you may have other rights, which vary from jurisdiction to jurisdiction.)

Tripp Lite; 1111 W. 35th Street; Chicago IL 60609; USA

WARNING: The individual user should take care to determine prior to use whether this device is suitable, adequate or safe for the use intended. Since individual applications are subject to great variation, the manufacturer makes no representation or warranty as to the suitability or fitness of these devices for any specific application.

Product Registration

Visit tripplite.com/warranty today to register your new Tripp Lite product. You will be automatically entered into a drawing for a chance to win a FREE Tripp Lite product!*

* No purchase necessary. Void where prohibited. Some restrictions apply. See website for details.

WEEE Compliance Information for Tripp Lite Customers and Recyclers (European Union)

Under the Waste Electrical and Electronic Equipment (WEEE) Directive and implementing regulations, when customers buy new electrical and electronic equipment from Tripp Lite they are entitled to:

- Send old equipment for recycling on a one-for-one, like-for-like basis (this varies depending on the country)

- Send the new equipment back for recycling when this ultimately becomes waste

Use of this equipment in life support applications where failure of this equipment can reasonably be expected to cause the failure of the life support equipment or to significantly affect its safety or effectiveness is not recommended.

Tripp Lite has a policy of continuous improvement. Specifications are subject to change without notice. Photos and illustrations may differ slightly from actual products.

TRIPP·LITE

1111 W. 35th Street, Chicago, IL 60609 USA • tripplite.com/support

20-08-284 93-3D06_Rev

Line drawing of a rectangular industrial control cabinet with vertical slats and ventilation grilles (no text or symbols)

English 1 • Français 37

TRIPP·LITE

1111 W. 35th Street, Chicago, IL 60609, EE. UU. • tripplite.com/support

31.5" (800 mm) 77.6" (1970 mm)

33.5" (850 mm)

Technical line drawing of a multi-tiered industrial machine with cooling unit and heat exchanger (no text or symbols)

Figura 3-3

3. Instalación

Technical line drawing of a server unit with heat exchanger and mounting brackets (no text or symbols)

Figura 3-4

Technical line drawing of a large industrial cooling unit with heat exchangers and cooling panels (no text or symbols)

Figura 3-5

Line drawing of a forklift and industrial equipment unit (no text or symbols)

Figura 3-6

3. Instalación

Line drawing of a white industrial control cabinet with vertical heat exchanger (no text or symbols)

English 1 • Español 19

TRIPP·LITE

1111 W. 35th Street, Chicago, IL 60609 USA • tripplite.com/support

Technical line drawing of a multi-tiered industrial or electrical unit with cooling fins and mounting base (no text or symbols)

Figure 3-3

3. Installation

Technical line drawing of a server unit with heat exchanger and mounting brackets (no text or symbols)

Figure 3-4

Technical line drawing of a server unit with cooling panel and mounting base (no text or symbols)

Figure 3-5

Line drawing of a forklift and industrial control unit (no text or symbols)

Figure 3-6

3. Installation

1111 W. 35th Street, Chicago, IL 60609 USA • tripplite.com/support

20 08 284 93 3006 Rev4