VDV500-163 - Measuring equipment Klein Tools - Free user manual and instructions

Product Type	Digital and Analog Tone Generator (Toner-Pro)
Brand	Klein Tools
Model	VDV500-163
Dimensions	118 mm × 64 mm × 28 mm (4.65 in × 2.52 in × 1.10 in)
Weight	150 g (5.29 oz) with batteries
Power Supply	4 AAA alkaline batteries, 1.5 V
Battery Life (Active)	20 hours
Battery Life (Standby/Storage)	3 years
Auto Power Off	After 60 minutes of inactivity
Key Features	Detection of individual or paired wires, RJ11/RJ12/RJ45 testing, continuity and polarity testing, 3 distinct tones (2 steady, 1 alternating), tone transmission on shorted or connected wires, pin-to-pin mapping
Analog Frequencies	1000 Hz, 1500 Hz, 1000/1500 Hz (modulated)
Tone Power	8 dBm
Continuity Indicator	Less than 10 kΩ
Overvoltage Protection	Test Mode: 60 V, Tone Mode: 20 V via external 600 Ω source
Operating Temperature	0 °C to 50 °C (32 °F to 122 °F)
Storage Temperature	-20 °C to 60 °C (-4 °F to 140 °F)
Operating Altitude	2000 m (6562 ft) maximum
Relative Humidity	10% to 90% non-condensing
Maintenance	Replace batteries when indicator blinks; clean with a lint-free cloth, no solvent or abrasive cleaner
Safety	Do not use on live circuits (max 60 V test, 20 V tone); wear approved eye protection; do not use when wet or damaged
Spare Parts and Repairability	User-replaceable batteries; no other user-serviceable parts; contact customer service for repairs
Warranty	See www.kleintools.com/warranty
Compliance	CE, UKCA, FCC (see website)

Frequently Asked Questions - VDV500-163 Klein Tools

How to locate a wire with the Toner-Pro?

Connect the test leads to the wires to be located, turn on the unit, select a tone (digital or analog), then use the Probe-Pro probe (sold separately) to scan the wires. The volume increases as you approach the correct wire.

What does the red CONT indicator mean?

The CONT (continuity) indicator lights red if the resistance between wires is less than 10 kΩ, indicating a short circuit. No tone is then emitted.

What batteries to use and how to replace them?

Use 4 AAA alkaline batteries, 1.5 V. To replace, turn off the unit, loosen the battery compartment screw, remove the old batteries, then install new ones respecting polarity.

How to test cable continuity?

Connect the test leads to both ends of the wire. If the CONT indicator lights green, continuity is good and a tone is emitted. If it lights red, there is a short circuit.

Can I use the Toner-Pro on live circuits?

No, the Toner-Pro is designed for use on de-energized networks (max 60 V in Test mode, 20 V in Tone mode). Never use it on live circuits.

How to map an RJ45 cable?

Insert each end of the cable into the RJ45 port of the Toner-Pro and the Probe-Pro probe. Enter mapping mode with the MODE button. The LED indicators flash from 1 to 8 to indicate pin-to-pin wiring.

What to do if the battery indicator blinks?

The blinking battery level indicator means the batteries are low. Replace the 4 AAA alkaline batteries as soon as possible to avoid failure.

What is the difference between digital and analog tone?

Digital tone uses a coded signal for better noise immunity and works with the probe in digital mode. Analog tone offers three frequencies (1000 Hz, 1500 Hz, modulated) and allows continuity testing.

How to clean the unit?

Turn off the unit and wipe it with a lint-free cloth. Do not use abrasive cleaner or solvent.

Where can I find warranty and customer service?

The warranty is available at www.kleintools.com/warranty. For customer service, contact Klein Tools at 1-800-553-4676 or by email at [e-mail].

USER MANUAL VDV500-163 Klein Tools

The Klein Tools VDV500-163 Digital Toner-Pro is a professional-series analog and digital tone generator for wire identification, wire tracing and wire pair identification. It features several tone frequencies and strong power output for tracing wires.

• Operating Altitude: 6562 ft. (2000 m) maximum
• Relative Humidity: 10% – 90% non-condensing
• Operating Temp: 32° to 122° F (0° to 50°C)
  • Storage Temp: -4° to 140°F (-20° to 60°C)
• Dimensions: 4.65" × 2.52" × 1.10" (118 × 64 × 28 mm)
  • Weight: 5.29 oz. (150 g) including batteries
  • Battery Type: 4 × 1.5V AAA Alkaline
• Battery Life: Active: 20 hours Standby/Storage: 3 years
  • Auto-Power Off: After 60 minutes of inactivity
• Analog Tones: Constant: 1000Hz, 1500Hz Alternating: 1000Hz/1500Hz
• Tone Power: 8dBm
  • Continuity Indication: Less than 10kΩ
• Voltage Protection: Test Mode: 60V Tone Mode: 20V through external 600Ω

Specifications subject to change.

FEATURE DETAILS

T17 T16 4 X 1.5V LR03 AAA SIZE CE UK CA T12

FEATURE DETAILS

T21 T15 T20 T14 T4 KLEIN TOOLS CONT SHORT TEST MODE POLARITY NRM REV ONE MODE SEERG T18 T1 T2 T5 T3 T13 T6 T19 T10 T7 T8 T9 MODE T11 VTV/TAI-MSI POWER DIGITAL

T1 TEST MODE Indicator
T2 "NRM" (Normal) Polarity Indicator
T3 "REV" (Reverse) Polarity Indicator
T4 "CONT" (Continuity) Indicator
T5 TONE MODE Indicator
T6 Analog Tone Frequency Indicators
T7 Digital/Analog Tone Button
T8Mode button
T9 Power On/Off Button
T10 Pin/Pair Selection Button
T11 Battery Status Indicator
T12 Lanyard Slot
T13 Digital Tone Indicator
T14 Red ABN (Angled Bed-of-Nails) Test Clip
T15 Black ABN (Angled Bed-of- Nails) Test Clip
T16Battery Cover
T17 Battery Cover Screw
T18 Wire Map Indicator
T19 Shield Indicator
T20 Test Lead Inputs
T21RJ45 Port

SYMBOLS ON TONER
	Warning or Caution		Conformité Européenne: Contorms with European Economic Area directives
	Always wear approved eye protector		UKCA: UK Contormity Assessment
	Do NOT use on energized circuits		WEEE: Electronics disposal
	Read instructions

WARNINGS

To ensure safe operations and service of the instruments, follow these instructions. Failure to observe these warnings can result in fire, electric shock, severe injury or death.

• The Digital Toner-Pro, test leads, and Digital Probe-Pro (sold separately), are designed for use on extra-low voltage cabling systems (less than 60V) for testing when NOT energized.
• The maximum voltage across ABN Test Clips of the Digital Toner-Pro is 60V in Test mode, and 20V in Continuity mode. Connecting the Digital Probe-Pro to live mains AC power may damage it and pose a safety hazard for the user
• DO NOT use instruments if they are wet, as it could pose a shock hazard.
  • DO NOT use instruments if they are damaged in any way.
• Turn off instruments and disconnect all ABN Test Clips before attempting to replace batteries
• The battery door must be in place and secure before you operate the instrument.
  • DO NOT open the case, other than the battery compartment.

OPERATING INSTRUCTIONS

READ ALL INSTRUCTIONS BEFORE OPERATING AND RETAIN INSTRUCTIONS FOR FUTURE REFERENCE

TONE MODE

1. Turn Digital Toner-Pro on by pressing the Power On/Off button T9.
2. The Toner defaults to Digital Tone Mode, with the Digital Tone Indicato ⑪, and Wire Map Indicator ⑪ LEDs 3 and 6 illuminated. The LEDs may be blinking, depending on whether the Toner is connected to a network port
3. Set the tone mode to either digital toning or analog toning by pressing the Digital/Analog Tone Button T7 to cycle thru the different options. The Digital Tone Indicator T13, will illuminate when in digital toning mode. One or both Analog Tone Frequency Indicators T6 will illuminate when in analog toning mode. There are three frequencies available to choose from when in analog mode: 1000Hz, 1500Hz, and 1000/1500Hz warble.

NOTE: When performing analog toning via the RJ45 port, the tone can be sent down an individual pin, a pin pair, or to all eight pins simultaneously. To cycle thru the analog tone options, repeatedly press the Pin/Pair Selector Button to select the desired mode. The Wire Map Indicator will illuminate which pin or pin pairs will be toned. When performing digital toning via the RJ45 port, the signal is only sent to pin pair 3-6. Wire Map Indicator LEDs 3 and 6 will blink if toner is connected to an active network port, otherwise LEDs 3 and 6 will remain constantly illuminated.

TRACING PAIRED WIRES (FIG. 1)

1. Connect the Digital Toner-Pro's rec ⑰ and black ⑱ ABN Test Clip leads to their respective Test Lead Inputs ⑲
2. Connect the red ABN Test Clip (14) to one of the wires of the pair to be traced. Connect the black ABN Test Clip (15) to the other wire to be traced.
3. Turn Digital Toner-Pro on by pressing the Power On/Off buttor T9.

4. The Toner defaults to Digital Tone Mode, with the Digital Tone Indicator ①13, and Wire Map Indicator ①18 LEDs 3 and 6 illuminated. The LEDs may be blinking, depending on whether the Toner is connected to a network port. When performing analog toning, check the "CONT" Indicator ①4. If illuminated green, you may proceed
   NOTE: When performing Digital Toning, the "CONT" Indicator ④ will not illuminate.

5. Select the preferred tone setting using the Digital/Analog Tone Button ⑰

6. Turn on the Digital Probe-Pro (sold separately).

7. At the far end of the cable, spread the wires apart at least 2" (51 mm), if possible.

8. If performing analog toning, ensure the Digital Toner-Pro and the Digital Probe-Pro are set to ANALOG MODE.

9. If performing digital toning, ensure the Digital Toner-Pro and the Digital Probe-Pro are set to DIGITAL MODE

10. Use the Digital Probe-Pro (sold separately) to scan the cable's wire pairs. Move the Digital Probe-Pro's tip slowly across the wires. The probe's volume will increase as it approaches the toned pair. When the probe's volume is high over the first wire, low in the middle (between) the two wires, and high over the second wire, you have located the pair of wires you are tracing. Use the Volume Increase and Volume Decrease buttons to adjust the volume.

OPERATING INSTRUCTIONS

FIG. 1

FIG. 1 2" (51 mm) VDV500-223 (sold separately)

TRACING NON-PAIRED WIRES (FIG. 2)

1. Connect the Digital Toner-Pro's rec T14 and black T15 ABN Test Clip leads to their respective Test Lead Inputs T20
2. Connect the Digital Toner-Pro's red ABN Test Clip 14 to the wire to be traced
3. Connect the black ABN Test Clip ⑰ to another wire in the cable, but preferably not in the same pair (connect to ground, if available). When tracing a shielded cable, connect the red ABN Test Clip to the outer shield, and the black ABN Test Clip to the center conductor or ground.
4. Turn Digital Toner-Pro on by pressing the Power On/Off buttor T9.
5. The Toner defaults to Digital Tone Mode, with the Digital Tone Indicator ⑪, and Wire Map Indicator ⑪ LEDs 3 and 6 illuminated. The LEDs may be blinking, depending on whether the Toner is connected to a network port. The "CONT" Indicator ④ illuminates green or red only when in analog mode. When performing analog toning, check the "CONT" Indicator ⑭. If illuminated green, you may proceed

NOTE: When performing Digital Toning, the "CONT" Indicator ⑭ will not illuminate.

1. Turn on the Digital Probe-Pro (sold separately).
2. Select the preferred tone setting using the Digital/Analog Tone Button T7
3. At the far end of the cable, spread the wires at least 2" (51 mm) apart, if possible.

NOTE: If performing analog toning, ensure the Digital Toner-Pro and the Digital Probe-Pro are set to ANALOG MODE. If performing digital toning, ensure the Digital Toner-Pro and the Digital Probe-Pro are set to DIGITAL MODE. Use the Digital Probe-Pro (sold separately) to scan the cable's wire pairs. Move the Digital Probe-Pro's tip slowly across the wires. The volume will increase as it approaches the toned wire.

OPERATING INSTRUCTIONS

FIG. 2 2" (51 mm) VDV500-223 (sold separately)

RJ11 / RJ12 / RJ45 TESTING

The Digital Toner-Pro has an RJ45 Test Por 21 that can be used in place of the ABN clips to transmit the tone. The RJ45 plug works with RJ11, RJ12, or RJ45 jacks. The red 14 and black 15 ABN Test Clip leads are replaced by the two center conductors of the inserted plug, i.e. pins 2 and 3 for RJ11, pins 3 and 4 for RJ12, and pins 4 and 5 for RJ45.

Use the Digital Probe-Pro (sold separately) to locate the toned wires at the far end of the cable, as described in the TRACING PAIRED WIRES section.

CONTINUITY TEST (ANALOG TONING ONLY

The Digital Toner-Pro transmits frequencies on non-energized wires only. When the Digital Toner-Pro is turned on, a continuity test will be performed to determine if the 2 wires to be traced are in close proximity to each other, without a conductive path between them. The "CONT" Indicator T4 will illuminate green to indicate pass. Attach the red and black ABN Test Clips T14, T15 to the wires to be tested. If the resistance of the circuit is less than 10k , the "CONT" Indicator T4 will illuminate red, indicating a short, and no toning can occur. If the "CONT" Indicator is illuminated green, a tone can be generated and testing can proceed.

OPERATING INSTRUCTIONS

POLARITY AND VOLTAGE PRESENCE TESTING

The Digital Toner-Pro may be used to test polarity and type of voltage present: If testing via the RJ45 PORT T21, proceed directly to step 2. If testing via the ABN Test Leads, connect the Digital Toner-Pro's rec T14 and black T15 ABN Test Clip leads to their respective Test Lead Inputs T20.

1. Connect the ABN Test Clips, or insert a cable into the RJ45 PORT T21.
2. Turn Digital Toner-Pro on by pressing the Power On/Off button T9.
3. Select Test Mode by pressing the Mode Buttor T8 repeatedly until the Test Mode Indicator T1 is illuminated.
4. Check the "CONT" Indicator ⑭. If illuminated green, testing can proceed.

5. The "NRM" (Normal) Polarity Indicator T2 will illuminate if the red ABN Test Clip T14 is connected to the POTS (Plain OI' Telephone Service) in the proper orientation. The "REV" (Reverse) Polarity Indicator T3 will illuminate if the wires are reversed.

6. The "NRM" (Normal) Polarity Indicator T2 will illuminate when the black ABN Test Clip detects higher voltage than the red ABN Test Clip

7. The "REV" (Reverse) Polarity Indicator T3 will illuminate when the red ABN Test Clip detects higher voltage than the black ABN Test Clip
8. The "NRM" (Normal) Polarity Indicator and "REV" (Reverse) Polarity Indicator will both illuminate when AC voltage is present.
9. When the RJ11 Test Plug is used, the "NRM" (Normal) Polarity Indicator will illuminate on a correctly wired and powered POTS (Plain OI' Telephone Service) phone jack.

NOTE: The POTS (Plain OI' Telephone Service) color code convention (black/positive, red/negative) is the opposite of the multimeter color code convention (red/positive, black/negative).

RJ45 TERMINATED DATA CABLE WIRE MAP TESTING

1. Insert one end of the data cable to be tested into the RJ45 port (T21) on the Digital Toner-Pro
2. Insert the opposite end of the cable into the Digital Probe-Pro's RJ45 Port.
3. Enter MAPPING mode by pressing the MODE button 18 until the Wire Map Indicators 178 illuminate and blink. The Digital Probe-Pro will automatically go into mapping mode when the toner is set to mapping mode.
4. A wire pin-to-pin map will be displayed on both the Toner and Probe. The Toner's Wire Map Indicators will slowly blink in order 1 thru 8, to indicate which pin on the Toner end of the cable is being mapped. Simultaneously, the Probe's Wire Map Indicators will illuminate to indicate which pin on the Probe end of the cable is connected to the actively indicated pinout on the Toner end; this enables detection of mis-wired cables and cable faults (for example, if pin 3 on the Toner end of the cable is connected to pin 6 on the Probe end of the cable, when the Toner's #3 Wire Map Indicator illuminates, the Probe's #6 Wire Map Indicator will illuminate).

OPERATING INSTRUCTIONS

1. If the cable being mapped is terminated in T568A, T568B, or Straight-Through wiring, the Probe's Wire Map Indicators will illuminate 1 through 8, in the order of contact pin termination, in unison with the Toner's Wire Map Indicators ^T18 . A short circuit between wires is indicated by simultaneously illuminating all effected wires' LEDs on both the toner and probe during the detection sequence. For an open circuit, the wire's LEDs on both the toner and probe will not be illuminated during the detection sequence.
2. If the cable being tested is shielded, the Shield Indicator on both the Tonei ① and Probe will illuminate at the end of each sequence
3. The test will be repeated until one or both ends of the cable is/are disconnected, or until the Toner's mode is cycled out of Mapping mode
   NOTE: The Digital Probe-Pro cannot ID digital/analog tone signals while in mapping mode.

MAINTENANCE

BATTERY REPLACEMENT

When the Low Battery Indicator blinks, the batteries must be replaced.

1. Turn off instrument(s) before attempting to replace batteries
2. Loosen screw T17, on battery cover T16.
3. Remove and properly dispose of four 1.5V AAA batteries
4. Install new batteries (note proper polarity)
5. Replace battery cover and fasten securely with screw

To avoid risk of electric shock, do not operate while battery door removed.

CLEANING

Be sure equipment is turned off and wipe with a clean, dry lint-free cloth. Do not use abrasive cleaners or solvents.

STORAGE

Remove the batteries when equipment is not in use for a prolonged period of time. Do not expose to high temperatures or humidity. After a period of storage in extreme conditions exceeding the limits mentioned in the GENERAL SPECIFICATIONS section, allow the equipment to return to normal operating conditions before using.

FCC & IC COMPLIANCE

See this product's page at www.kleintools.com for FCC compliance information.

Canada ICES-003 (B) / NMB-003 (B)

WARRANTY

Do not place equipment and its accessories in the trash. Items must be properly disposed of in accordance with local regulations. Please see www.epa.gov/recycle for additional information.

CUSTOMER SERVICE

KLEIN TOOLS, INC.

450 Bond Street

Lincolnshire, IL 60069

1-800-553-4676

[e-mail]

www.kleintools.com

ESPAÑOL

VDV500-163