40401 - Compressor Güde - Free user manual and instructions
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USER MANUAL 40401 Güde
Translation of the original instructions 9
Do you have any technical questions? Any claim? Do you need any spare parts or operating instructions? We will quickly help you and without needles bureaucracy at our web pages at www.guede.com in the Servicing part. Please help us be able to help you. In order to identify your device in case of claim we need the serial No., product No. and year of production. All this data can be found on the type label. Please enter it here for future reference: Serial No.: Order No.: Year of production: E-Mail: support@ts.guede.com General Dear Customer Thank you for your confidence in our products and us. By buying a Güde product you have decided to buy a quality product that corresponds with the present safety standards. Please read carefully the operational manual before you start using your tool. Once you have read and understood the manual, only then start using your tool. The manual includes important instructions that are necessary for safe and trouble free operation of your tool. Please store it near to the tool. Operational and safety instructions Pneumatic tools work with working pressure of different values. The recommended work pressure amounts to 6 bars for most machines when idle or when at standstill. Higher pressure would result in shortening the service life of your machine due to heavy load. Water in the compressed air inlet can damage the machine. Therefore it is necessary to remove the water from the compressor or piping on regular basis! The air filter should be cleaned at least once a week. Güde pneumatic tools start up and maintenance The following points must be observed before starting to use the pneumatic tools.
1. Pneumatic tools should be operated only with the lubricating device on.
2. A pressure reducing valve must be on the compressor (all Güde compressors are equipped with a reducing valve).
3. Fit a water separator (filter) before the lubricating device.
4. Maximal operating pressure of the pneumatic tool is 6 bars. If you set the reducing valve at value higher than 6 bars, the pneumatic tool can get overloaded.
5. If there are longer breaks in operation, we would recommend you should thoroughly clean and lubricate the pneumatic
tools with oil. When starting to run it again add a bit of oil into the pneumatic tool connector, and then use it with the pneumatic lubrication equipment on. Some machines are equipped with a smooth regulation of revolutions and impact power (etc. an impact fastener, a drill with left or right hand rotation, a set of chipping hammers, an eccentric grinder, a hand vibration grinder etc.). This control screw is located directly next to the tool air connector.
6. For the Güde pneumatic impact fastener we would recommend to use only hardened detachable Güde nuts. You should be
able to purchase them in any good specialized shop. This is valid for chipping hammers of various sizes and Güde pneumatic chipping hammer. We hope you will enjoy working with your new tools. Please notice our guarantee provisions. 3/8“ 9Tool set 1 “Mini” pneumatic pistol 16 Ball inflating needle 2 Chisel guard spring 17 Hose coupling 3/8‘’ IG 3 Chisel stabber 18 Exhaust nozzle 4 Impact tightener 19 Air chamber refill adapter 5 Rod grinder 20 Needle adapter 6 Ratchet tightener 21 Bit adapter 7 Range of bits 22 Nuts regular range 8 Grinding pins (3 mm and 6 mm) 23 Adapter 3/8’’/1/2’’ 9 Cutting knife 24 Grinding pin tie 10 Grinding rollers 25 Valve extension 11 Pointed chisel 26 Air chamber refill adapter 12 Cold chisel 27 Insert coupling 1/8’’ IG 13 Grinding rollers clamp 28 Range of insert couplings 14 Teplon tape 29 Hexagon socket spanner 15 Bottle of oil 10Guarantee A w arranty period of 12 months applies to commercial use and 24 months apply to private use and commences on the day of purchase of the device. Warranty applies exclusively to failures due to defective material or workmanship. An original sale slip with indication of date of sale must be presented in case of claiming for the warranty rights. Warranty does not cover unprofessional use such as device overload, violent use, damage caused by third party or foreign materials, failure to comply with operations and assembly manual, and normal wear and tear. 11Impact fastener Technical data Capacity ~0,34 kw Max. torque for loosening 310 Nm Max. torque for fastening 250 Nm Revolutions 8000 min
Working capacity (max. thread size) M 16 Max. admissible working pressure 6 bar Acoustic pressure level 89 db (A) Vibration (loaded) < 2,5 m/sec² Square clamp ½ inch Air consumption ca 6 l/sec. Recommended hose cross section, inner 9 mm Weight 2,3 kg Air consumption at max. fastening torque ca 350 l/min. Air quality needed, air supply: Clear air with oil mist. Use a maintenance unit with a filter reducing valve and an oil atomizer. . Adjusting working values: Working pressure set on the pressure reducing valve is 6 bars. Illustration Item Description A Square for nut fastening (drive shaft) B Lever for switching over from left to right C Release lever D Air regulator or tightening torque regulator E Pneumatic connector Using the tool for its purpose The impact fastener is an easy-to-use pneumatic tool for craftsmen. It is suitable for fastening and loosening of screwed connections in cars (tyre fitting, dead chassis screws), for assembly belts or in agriculture. Air escapes through the side outlet. Fitting a replacement is very easy and quick. Pneumatic connector is equipped with a quick coupling device. When fastening screws and nuts you should observe the necessary tightening torques. For tightening use the torque key. Please observe the following directions: When working with the impact fastener wear appropriate protective clothing. Observe safety regulations. Safety provisions Protect yourself and your surroundings by preventing any accident risks. - Impact fastener should not be used for any other purpose than it has been designed for. - Pneumatic tools should be kept away from children. - Work only once you are fully concentrating and feel rested. - Use a coupling with a quick closing device for pneumatic connection. - Working pressure should be set using the control valve. - Do not use oxygen or gaseous fuel as energy supplies. - Disconnect the machine from the compressed air supply before starting to repair a possible defect. - Use only original spare parts. - Don’t let the machine run unloaded at full idle speed. - Wear necessary protective clothing when working with impact fastener. 12Start up Screw the nipple, part of the delivery, into the pneumatic connection (item E) and fasten it with a Teflon tape. The fitting needed is slid into the square (item A). Set the right direction of revolution (item B) on the switching lever: Pressing backwards (reverse) left hand operation = screw loosening Pressing forwards (forward) right hand operation = screw tightening Install the fitting into the screw knob. Press the trigger (item C). It is possible to control the air supply with the air control (item D). Mark 9 = max. tightening torque (4) Mark 0 = min. tightening torque (1) A flexible pneumatic hose with a quick coupling device is used for the connection to the compressed air supply. Maintenance If you observe the following maintenance directions you will ensure a long service life of this quality product and a trouble free operation. During the maintenance always disconnect the compressed air supply. To ensure trouble free performance of your pneumatic tool, it is necessary to carry out everyday cleaning and regular lubrication. Use only special pneumatic oil. a) Using oil atomiser Comprehensive maintenance unit which consists of an oil atomiser and it is located in the compressor. b) Using an oiling can installed into the piping Install a lubricating device into the piping in an immediate vicinity of the tools (distance of about 50 cm), the lubricating device supplies the tools with a sufficient amount of oil. If the pneumatic machine is out of work for several days, you must use 5-10 drops of special tool oil for the pneumatic connecter c) Hand lubrication If you do not have the maintenance unit or the lubricating device installed into the piping at your disposal, you must use 3-5 drops of special tool oil for the pneumatic connecter before each start-up of the impact fastener. Pneumatic tools should be stored in dry rooms. Chipping hammer Never aim at yourself or other persons with the rotating machine end. Connect the machine to the air supply hose. Technical data Connecting thread ¼ ” Operational pressure 6 bar Air consumption 350 l/min. Impact number 3000/min. Maintenance Maintenance can be done only by people with necessary qualifications. If you observe the following maintenance directions you will ensure a long service life of this quality product and a trouble free operation. During the maintenance always disconnect the compressed air supply. To ensure trouble free performance of your pneumatic tool, it is necessary to carry out everyday cleaning and regular lubrication. Use only special pneumatic oil. In terms of lubrication you have the following options: a) Using oil atomiser Comprehensive maintenance unit which consists of an oil atomiser and it is located in the compressor. b) Using an oiling can installed into the piping Install a lubricating device into the piping in an immediate vicinity of the tools (distance of about 50 cm), the lubricating device supplies the tools with a sufficient amount of oil. If the pneumatic machine is out of work for several days, you must use 5-10 drops of special tool oil for the pneumatic connecter c) Hand lubrication If you do not have the maintenance unit or the lubricating device installed into the piping at your disposal, you must use 3-5 drops of special tool oil for the pneumatic connecter before each start-up of the impact fastener. Pneumatic tools should be stored in dry rooms. Attention: Replace the spring occasionally (drawing of a dismantled tool – item 1) 13Screwdriver with ratchet Technical data Idle speed 160 rev./min Capacity 0,272 kW Max. loosening torque 81 Nm Working capacity (max. thread size) M 8 Max. admissible work pressure 6 bar Noise emission under DIN 45635 part 20 / 09.90 Acoustic performance level L WAI max. c 103 dB (A) Emission level for workplace L PAI max. 93 dB (A) Maximal level of measuring area impulse acoustic pressure L PAI max, 1m 90 dB (A) Vibrations (loaded) under DIN EN 28662 part 1 / 01.93 or E DIN ISO 8662 part 1 / 01.93 14,7 m/sec
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