G18DBBVL - Grinder HiKOKI - Free user manual and instructions

USER MANUAL G18DBBVL HiKOKI

0000BookG18DBBL.indb10000BookG18DBBL.indb1 2017/12/0113:15:432017/12/0113:15:432 English c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents. d) Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury. e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations. f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts. g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

4) Power tool use and care

a) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed. b) Do not use the power tool if the switch does not turn it on and off . Any power tool that cannot be controlled with the switch is dangerous and must be repaired. c) Disconnect the plug from the power source and/ or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally. d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users. e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aff ect the power toolʼs operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools. f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control. g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations diff erent from those intended could result in a hazardous situation.

5) Battery tool use and care

a) Recharge only with the charger specifi ed by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.

GENERAL POWER TOOL SAFETY

WARNINGS WARNING Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains- operated (corded) power tool or battery-operated (cordless) power tool.

a) Keep work area clean and well lit. Cluttered or dark areas invite accidents. b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes. c) Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2) Electrical safety

a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodifi ed plugs and matching outlets will reduce risk of electric shock. b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded. c) Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock. d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock. e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock. f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury. b) Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries. (Original instructions) 0000BookG18DBBL.indb20000BookG18DBBL.indb2 2017/12/0113:15:442017/12/0113:15:443 English b) Use power tools only with specifi cally designated battery packs. Use of any other battery packs may create a risk of injury and fi re. c) When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fi re. d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl ush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.

a) Have your power tool serviced by a qualifi ed repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. PRECAUTION Keep children and infi rm persons away. When not in use, tools should be stored out of reach of children and infi rm persons.

OFF OPERATIONS a) This power tool is intended to function as a grinder or cut-off tool. Read all safety warnings, instructions, illustrations and specifi cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. b) Operations such as sanding, wire brushing or polishing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury. c) Do not use accessories which are not specifi cally designed and recommended by the tool manufacturer. Just because the accessory can be attached to your power tool, it does not assure safe operation. d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fl y apart. e) The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled. f) Threaded mounting of accessories must match the grinder spindle thread. For accessories mounted by fl anges, the arbour hole of the accessory must fi t the locating diameter of the fl ange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control. g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no-load speed for one minute. Damaged accessories will normally break apart during this test time. h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive or workpiece fragments. The eye protection must be capable of stopping fl ying debris generated by various operations. The dust mask or respirator must be capable of fi ltrating particles generated by your operation. Prolonged exposure to high intensity noise may cause hearing loss.

i) Keep bystanders a safe distance away from work

area. Anyone entering the work area must wear personal protective equipment. Fragments of workpiece or of a broken accessory may fl y away and cause injury beyond immediate area of operation. j) Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring. Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock. k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory. l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control. m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body. n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards. o) Do not operate the power tool near fl ammable materials. Sparks could ignite these materials. p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

KICKBACK AND RELATED

WARNINGS Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding. For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either jump 0000BookG18DBBL.indb30000BookG18DBBL.indb3 2017/12/0113:15:442017/12/0113:15:444 English toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions. Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below. a) Maintain a fi rm grip on the power tool and position your body and arm to allow you to resist kickback forces. Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start-up. The operator can control torque reactions or kickback forces, if proper precautions are taken. b) Never place your hand near the rotating accessory. Accessory may kickback over your hand. c) Do not position your body in the area where power tool will move if kickback occurs. Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging. d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory. Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback. e) Do not attach a saw chain woodcarving blade or toothed saw blade. Such blades create frequent kickback and loss of control.

OFF OPERATIONS a) Use only wheel types that are recommended for your power tool and the specifi c guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe. b) The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected. c) The guard must be securely attached to the power tool and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing. d) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cut-off wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter. e) Always use undamaged wheel fl anges that are of correct size and shape for your selected wheel. Proper wheel fl anges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be diff erent from grinding wheel fl anges. f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.

OFF OPERATIONS a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut. Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage. b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you. c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop. Never attempt to remove the cut- off wheel from the cut while the wheel is in motion otherwise kickback may occur. Investigate and take corrective action to eliminate the cause of wheel binding. d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut. The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece. e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge of the workpiece on both sides of the wheel. f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical wiring or objects that can cause kickback.

– Check that speed marked on the wheel is equal to or greater than the rated speed of the grinder; – Ensure that the wheel dimensions are compatible with the grinder; – Abrasive wheels shall be stored and handled with care in accordance with manufacturer’s instructions; – Inspect the grinding wheel before use, do not use chipped, cracked or otherwise defective products; – Ensure that mounted wheels and points are fi tted in accordance with the manufacturer’s instructions; – Ensure that blotters are used when they are provided with the bonded abrasive product and when they are required; – Ensure that the abrasive product is correctly mounted and tightened before use and run the tool at no-load for 30 seconds in a safe position, stop immediately if there is considerable vibration or if other defects are detected. If this condition occurs, check the machine to determine the cause; – If a guard is equipped with the tool never use the tool without such a guard; – When using a abrasive cutting wheel, be sure to remove the standard accessory wheel guard and attach the wheel guard with side guard (sold separately) (Fig. 4); – Do not use separate reducing bushings or adapters to adapt large hole abrasive wheels; – For tools intended to be fi tted with threaded hole wheel, ensure that the thread in the wheel is long enough to accept the spindle length; 0000BookG18DBBL.indb40000BookG18DBBL.indb4 2017/12/0113:15:452017/12/0113:15:455 English – Check that the work piece is properly supported; – Do not use cutting off wheel for side grinding; – Ensure that sparks resulting from use do not create a hazard e.g. do not hit persons, or ignite fl ammable substances; – Ensure that ventilation openings are kept clear when working in dusty conditions, if it should become necessary to clear dust, fi rst disconnect the tool from the mains supply (use non metallic objects) and avoid damaging internal parts; – Always use eye and ear protection. Other personal protective equipment such as dust mask, gloves, helmet and apron should be worn; – Pay attention to the wheel that continues to rotate after the tool is switched off . – Do not allow foreign matter to enter the hole for connecting the rechargeable battery. – Never disassemble the rechargeable battery and charger. – Never short-circuit the rechargeable battery. Shortcircuiting the battery will cause a great electric current and overheat. It results in burn or damage to the battery. – Do not dispose of the battery in fi re. If the battery is burnt, it may explode. – Do not insert object into the air ventilation slots of the charger. Inserting metal objects or infl ammables into the charger air ventilation slots will result in electrical shock hazard or damaged charger. – Bring the battery to the shop from which it was purchased as soon as the post-charging battery life becomes too short for practical use. Do not dispose of the exhausted battery.

ADDITIONAL SAFETY WARNINGS

1. Ensure that the depressed center wheel to be utilized is

the correct type and free of cracks or surface defects. Also ensure that the depressed center wheel is properly mounted and the wheel nut is securely tightened.

2. Confi rm that the push button is disengaged by pushing

push button two or three times before switching the power tool on.

3. To prolong the life of the machine and ensure a fi rst

class fi nish, it is important that the machine should not be overloaded by applying too much pressure. In most applications, the weight of the machine alone is suffi cient for eff ective grinding. Too much pressure will result in reduced rotational speed, inferior surface fi nish, and overloading which could reduce the life of the machine.

4. The wheel continues to rotate after the tool is switched

off . After switching off the machine, do not put it down until the depressed center wheel has come to a complete stop. Apart from avoiding serious accidents, this precaution will reduce the amount of dust and swarf sucked into the machine.

5. When the machine is not use, the power source should

6. Be sure to switch OFF and disconnect the attachment

plug from the receptacle to avoid a serious accident before the depressed center wheel is assembling and disassembling.

7. Be careful of brake kickback.

This cordless disk grinder features an electric brake that functions when the switch is released. As there is some kickback when the brake functions, be sure to hold the main body securely.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of protection function.

1. When the battery power remaining runs out, the motor

stops. In such a case, charge it up immediately.

2. If the tool is overloaded, the motor may stop. In this

case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

3. If the battery is overheated under overload work, the

battery power may stop. In this case, stop using the battery and let the battery cool. After that, you can use it again. Furthermore, please heed the following warning and caution. WARNING In order to prevent any battery leakage, heat generation, smoke emission, explosion and ignition beforehand, please be sure to heed the following precautions.

1. Make sure that swarf and dust do not collect on the

battery. ○ During work make sure that swarf and dust do not fall on the battery. ○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery. ○ Do not store an unused battery in a location exposed to swarf and dust. ○ Before storing a battery, remove any swarf and dust that may adhere to it and do not store it together with metal parts (screws, nails, etc.).

2. Do not pierce battery with a sharp object such as a

nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.

3. Do not use an apparently damaged or deformed battery.

4. Do not use the battery in reverse polarity.

5. Do not connect directly to an electrical outlets or car

cigarette lighter sockets.

6. Do not use the battery for a purpose other than those

7. If the battery charging fails to complete even when a

specifi ed recharging time has elapsed, immediately stop further recharging.

8. Do not put or subject the battery to high temperatures or

high pressure such as into a microwave oven, dryer, or high pressure container.

9. Keep away from fi re immediately when leakage or foul

10. Do not use in a location where strong static electricity

11. If there is battery leakage, foul odor, heat generated,

discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use. CAUTION

1. If liquid leaking from the battery gets into your eyes,

do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately. If left untreated, the liquid may cause eye-problems.

2. If liquid leaks onto your skin or clothes, wash well with

clean water such as tap water immediately. There is a possibility that this can cause skin irritation.

3. If you fi nd rust, foul odor, overheating, discolor,

deformation, and/or other irregularities when using the battery for the fi rst time, do not use and return it to your supplier or vendor. 0000BookG18DBBL.indb50000BookG18DBBL.indb5 2017/12/0113:15:452017/12/0113:15:456 English WARNING If a conductive foreign matter enters in the terminal of lithium ion battery, the battery may be shorted, causing fi re. When storing the lithium ion battery, obey surely the rules of following contents. ○ Do not place conductive debris, nail and wires such as iron wire and copper wire in the storage case. ○ To prevent shorting from occurring, load the battery in the tool or insert securely the battery cover for storing until the ventilator is not seen.

REGARDING LITHIUM-ION BATTERY

TRANSPORTATION When transporting a lithium-ion battery, please observe the following precautions. WARNING Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output and follow the instructions of the transportation company when arranging transport. ○ Lithium-ion batteries that exceed a power output of 100Wh are considered to be in the freight classifi cation of Dangerous Goods and will require special application procedures. ○ For transportation abroad, you must comply with international law and the rules and regulations of the destination country.

Power Output 2 to 3 digit number SYMBOLS WARNING The following show symbols used for the machine. Be sure that you understand their meaning before use. G18DBBL / G18DBBVL / G18DBBAL: Cordless Disc Grinder To reduce the risk of injury, user must read instruction manual. Always wear eye protection. Only for EU countries Do not dispose of electric tools together with household waste material! In observance of European Directive 2002/96/ EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility. V Rated voltage

Revolution or reciprocations per minute Switching ON Switching OFF Disconnect the battery Warning Battery capacity Remaining battery indicator switch The battery remaining power is nearly empty. Recharge the battery soonest possible The battery remaining power is a half. The battery remaining power is enough. STANDARD ACCESSORIES In addition to the main unit (1 unit), the package contains the accessories listed on page 231. Standard accessories are subject to change without notice. APPLICATIONS ○ Removal of casting fi n and fi nishing of various types of steel, bronze and aluminum materials and castings. ○ Grinding of welded sections or sections cut by means of a cutting torch. ○ Grinding of synthetic resins, slate, brick, marble, etc. SPECIFICATIONS The specifi cations of this machine are listed in the Table on page 10. NOTE Due to ’s continuing program of research and development, the specifi cations herein are subject to change without prior notice. CHARGING Before using the power tool, charge the battery as follows.

1. Connect to the power source. (Fig. 2)

When charging the battery from an AC power source ○ Connect the charger’s power cord to the receptacle. When connecting the plug of the charger to a receptacle, the pilot lamp will blink in red (At 1- second intervals). CAUTION Do not use the electrical cord if damaged. Have it repaired immediately. When charging the battery from a DC 12V in-car power source (UC18YML2) ○ Secure the battery charger in place in the car. Use the strap supplied with the battery charger to fasten the battery charger in place and prevent it from moving inadvertently. (See Fig. 13) CAUTION Do not place the battery charger or battery under the driver’s seat. Secure the battery charger in place to prevent it from moving inadvertently as this may lead to an accident. 0000BookG18DBBL.indb60000BookG18DBBL.indb6 2017/12/0113:15:452017/12/0113:15:457 English Table 1 Indications of the pilot lamp The pilot lamp lights or blinks. Before charging Blinks (red) Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds) While charging Lights (red) Lights continuously Charging complete Blinks (red) Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds) Charging impossible Flickers (red) Lights for 0.1 seconds. Does not light for 0.1 seconds. (off for 0.1 seconds) Malfunction in the battery or the charger Overheat standby Lights (green) (UC18YML2) Lights continuously Battery overheated. Unable to charge. (Charging will commence when battery cools) Blinks (red) (UC18YFSL) Lights for 1 second. Does not light for 0.5 seconds. (off for 0.5 seconds) Charging with in- car power source impossible (UC18YML2) Blinks (green) Lights for 0.5 seconds. Does not light for 0.5 seconds. (off for 0.5 seconds) Malfunction in the battery or the charger NOTE: When standby for cooling battery, UC18YML2 / UC18YFSL cools the overheated battery by cooling fan. (However, the cooling fan does not function when charging the battery with a DC 12 V in-car power source.) ● Regarding the temperatures and charging time of the battery. The temperatures and charging time will become as shown in Table 2. Table 2 Charger Battery UC18YFSL UC18YML2 (AC/DC)*

Charging voltage V 14.4 – 18 Weight kg 0.5 0.7 Temperatures at which the battery can be recharged 0oC – 50oC Charging time for battery capacity, approx.(At 20oC)

20 / 50 22 / 60 30 / 80 35 / 100 45 / 120 60 / 160 75 / 200 Number of battery cells 4 – 10 *1 AC power supply / DC 12 V (in-car) power supply Fig. 13 ○ Insert the cigarette lighter connecting plug into the cigarette lighter socket. If the plug is loose and falls out of the cigarette lighter socket, repair the socket. As the socket may be faulty, you are recommended to contact your local car dealer. Continued use of the socket may result in an accident due to overheating.

2. Insert the battery into the charger. (Fig. 2)

Firmly insert the battery into the charger.

When inserting a battery in the charger, charging will commence and the pilot lamp will light continuously in red. When the battery becomes fully recharged, the pilot lamp will blink in red. (At 1-second intervals) (See Table 1) ● Pilot lamp indication The indications of the pilot lamp will be as shown in Table 1, according to the condition of the charger or the rechargeable battery. 0000BookG18DBBL.indb70000BookG18DBBL.indb7 2017/12/0113:15:472017/12/0113:15:478 English NOTE The recharging time may vary according to the ambient temperature and power source voltage. <UC18YML2> Especially, using a DC 12 V in-car power source may require longer recharging time at high temperatures. CAUTION When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

4. Disconnect the charger’s power cord from the

receptacle or cigarette lighter socket.

5. Hold the charger fi rmly and pull out the battery.

NOTE Be sure to pull out the battery from the charger after use, and then keep it. CAUTION ○ If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights up green or lights for 1 second, does not light for 0.5 seconds (off for

0.5 seconds). In such a case, fi rst let the battery cool,

then start charging. ○ When the pilot lamp fl ickers in red (at 0.2-seconds intervals), check for and take out any foreign objects in the charger’s battery connector. If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center. ○ Since the built-in micro computer takes about 3 seconds to confi rm that the battery being charged with charger is taken out, wait for a minimum of 3 seconds before reinserting it to continue charging. If the battery is reinserted within 3 seconds, the battery may not be properly charged. ○ Check the voltage of the in-car power source when the pilot lamp fl ickers in green (every 0.2 seconds) continuously. (UC18YML2) If the voltage is 12 V or lower, it indicates that the car battery has weakened and cannot be charged. ○ If the pilot lamp does not blink in red (every second) even though the charger cord or cigarette lighter connecting plug is connected to the power, it indicates that the protection circuit of the charger may be activated. Remove the cord or plug from the power and then connect it again after 30 seconds or so. If this does not cause the pilot lamp to blink in red (every second), please take the charger to the HiKOKI Authorized Service Center.

MOUNTING AND OPERATION

Action Figure Page Removing and inserting the battery

Charging 2 232 Remaining battery indicator 3 232 Fitting and adjusting the wheel guard

Assembling cutting wheel*

Switching operation modes*

Switch operation 9 233 Adjusting the number of revolution (G18DBBVL)

Grinding angle and grinding method

Detaching the fi lter 12 234 Selecting accessories ― 235 *1 WARNING Before use, be sure to tighten the wheel nut with the included wrench. Failure to tighten could result in the wheel nut loosening when the brake is activated during a stop. NOTE The wheel washer is specifi cally for this product. Do not use it for any other product. *2 About the mode change function With the storage battery installed to the main unit and the unit switched on, pressing the mode change switch will switch the operation mode to auto mode. While in Auto mode, the Auto mode display lamp will remain lit. ○ With Auto mode, you can lower noise and vibration by lowering the maximum number of revolutions while in a no-load state. While in Auto mode, the number of revolutions will be raised if the load becomes greater during operation. On the other hand, the number of revolutions will be lowered if the load decreases during operation. (Table 3, page 10) <G18DBBVL> With the G18DBBVL, pressing the mode change switch will change the operating mode back and forth between Auto mode and Transmission mode. With Transmission mode, the grinder’s number of revolutions can be set at one of six stages. When operating in Transmission mode, the set number of revolutions will be maintained regardless of changes in load. Set the mode and dial according to work application. (Table 3, page 10)

MAINTENANCE AND INSPECTION

1. Inspecting the depressed center wheel

Ensure that the depressed center wheel is free of cracks and surface defects.

2. Inspecting the mounting screws

Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

3. Maintenance of the motor

The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Cleaning on the outside

When the cordless disc grinder is stained, wipe with a soft dry cloth or a cloth moistened with soapy water. Do not use chloric solvents, gasoline or paint thinner, for they melt plastics.

5. Cleaning the fi lter

After use, detach the fi lter and remove any grime or dust from the screen with an airgun or other tool. (Fig. 12) NOTE ○ To clear the unit of grime or dust, periodically run the motor in a no-load state and blow dry air into the ventilation hole with the fi lter removed. Accumulation of grime or dust accumulates in the motor can cause damage. ○ After cleaning, make sure to securely attach the fi lter. 0000BookG18DBBL.indb80000BookG18DBBL.indb8 2017/12/0113:15:482017/12/0113:15:489 English

Store the cordless disc grinder in a place in which the temperature is less than 40°C, and out of reach of children. NOTE Storing lithium-ion batteries. Make sure the lithium-ion batteries have been fully charged before storing them. Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, signifi cantly reducing battery usage time or rendering the batteries incapable of holding a charge. However, signifi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to fi ve times. If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries. CAUTION In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed. Important notice on the batteries for the HiKOKI cordless power tools Please always use one of our designated genuine batteries. We cannot guarantee the safety and performance of our cordless power tool when used with batteries other than these designated by us, or when the battery is disassembled and modifi ed (such as disassembly and replacement of cells or other internal parts). GUARANTEE We guarantee HiKOKI Power Tools in accordance with statutory/country specifi c regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the Power Tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a HiKOKI Authorized Service Center. Information concerning airborne noise and vibration The measured values were determined according to EN60745 and declared in accordance with ISO 4871. Measured A-weighted sound power level: 86 dB (A). Measured A-weighted sound pressure level: 75 dB (A). Uncertainty K : 3 dB (A). Wear hearing protection. Vibration total values (triax vector sum) determined according to EN60745. Surface grinding: Vibration emission value

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another. It may also be used in a preliminary assessment of exposure. WARNING ○ The vibration emission during actual use of the power tool can diff er from the declared total value depending in the ways in which the tool is used. ○ Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time). NOTE Due to HiKOKI’s continuing program of research and development, the specifi cations herein are subject to change without prior notice. 0000BookG18DBBL.indb90000BookG18DBBL.indb9 2017/12/0113:15:482017/12/0113:15:4810 English SPECIFICATIONS Model

• Weight: According to EPTA-Procedure 01/2003 Table 3 Mode Status Number of Revolutions (min

) Use Auto No-load 5500 Light work, Standby state During operation 9000 Grinding, cutting Transmission (G18DBBVL) Dial Settings

Grinding stainless steel Rust or paint removal

Grinding, fi nishing Rough grinding, cutting

A DARABOLÓ MŰVELETEKRE

POVRATNI UDAR I POVEZANA

G18DBBL (NN) G18DBBVL (NN) G18DBBAL (NN)

EC DECLARATION OF CONFORMITY

We declare under our sole responsibility that Cordless Disc Grinder, identifi ed by type and specifi c identifi cation code *1), is in conformity with all relevant requirements of the directives *2) and standards *3). Technical fi le at *4) – See below. The European Standard Manager at the representative offi ce in Europe is authorized to compile the technical fi le. The declaration is applicable to the product affi xed CE marking.

A. Nakagawa Corporate Offi cer