TISSEL100 - Pump Pedrollo - Free user manual and instructions

Brand	Pedrollo
Model	TISSEL-100
Product type	Electronic frequency converter (inverter) for pump
Supply voltage	230 V ±10% single-phase
Output voltage	230 V three-phase
Frequency	50-60 Hz
Protection degree	IP 65
Maximum working pressure	9 bar (130 psi)
Ambient temperature	0 °C to 40 °C
Liquid temperature	0 °C to 55 °C
Maximum power (7 A model)	1.1 kW (1.5 HP)
Maximum power (12 A model)	2.2 kW (3.0 HP)
Output current (7 A model)	7 A
Output current (12 A model)	12 A
Recommended fuse (7 A)	20 A (6x32)
Recommended fuse (12 A)	25 A (6x32)
Working position	Vertical, bottom inlet and top outlet
Allowed fluids	Clean water and chemically non-aggressive liquids
Display	LED display
Controls	SET key, arrow keys, ON/OFF
Main functions	Pressure regulation, soft start, dry run protection, anti-blocking, energy saving
Warranty	24 months
Standards	Directives 2006/42/EU, 2014/35/EU, 2014/30/EU, 2009/125/EU, 547/2012/EU, 2011/65/EU, 2012/19/EU

Frequently Asked Questions - TISSEL100 Pedrollo

How to set the set pressure?

To set the set pressure, put the inverter in OFF mode, then press simultaneously on the keys to enter the BASIC menu. Then use the arrow keys to select the parameter P (SET PRESSURE) and modify the value with the +/- keys. The pressure can be set from 1 to 10 bar in steps of 0.1 bar.

What to do in case of DRY RUNNING alarm?

The DRY RUNNING alarm indicates dry running. Check for water at the suction, prime the pump if necessary, and make sure the suction is not blocked. The inverter stops the pump then attempts an automatic restart after a delay defined by the parameter TP (restart interval). To manually reset, turn the power off and on.

How to reset the inverter after an alarm?

After an alarm, if automatic restart is not active, you can manually reset by pressing the ON/OFF key or by turning off the power for a few seconds. Some alarms (like OVER CURRENT) require an exclusive manual reset. Consult the alarm table in the manual for the exact procedure.

What type of expansion tank should be used?

It is essential to install a suitable expansion tank. The recommended minimum volume is about 10% of the pump's maximum flow rate (in l/min). For example, for a max flow of 80 l/min, provide a tank of at least 8 liters. The precharge pressure (system empty) should be about 70% of the working pressure (e.g., 2.8 bar for a setpoint of 4 bar).

How to perform a manual test (TEST mode)?

To enter TEST mode, put the inverter in OFF mode, then press the keys to access the hidden menu. Select TEST mode, then press the ON/OFF key to start the pump at the minimum frequency. Use the arrow keys to adjust the frequency in steps of 1 Hz. To stop, press ON/OFF again.

What does the display i DRY mean?

The display i DRY indicates that the pump is operating in a light dry running condition: in the absence of flow, the pressure does not reach the setpoint but exceeds a minimum threshold defined by the parameter Pd (iDRY pressure). The inverter does not stop but continues to operate normally with this warning message.

How to restore factory settings?

To restore factory settings, access the ADVANCED (ADV) menu in the hidden menus, select the parameter SET.F (RESTORE FACTORY SETTINGS), then press and hold the SET key until 'OK' appears on the screen. Caution: do not use this function on UPV-OS pumping units which have a special setting.

What are the safety precautions before maintenance?

Before any intervention, disconnect the power supply and wait at least 5 minutes to allow the capacitors to discharge. Make sure the mains is equipped with a high-sensitivity residual current circuit breaker (30 mA class A or B) and proper grounding. Never remove the battery cap or motor cable when the inverter is running.

Can the device be used for flammable liquids?

No. The TISSEL-100 is not suitable for pumping flammable liquids or operation in potentially explosive atmospheres. Use it only with clean water and chemically non-aggressive liquids within the specified temperature limits.

How to connect multiple inverters in parallel?

For parallel operation (pumping groups), each inverter must be equipped with an expansion card. In the ADVANCED menu, set the parameter W (INVERTER LOCATION) to MS (master), S1 or S2 (slave) according to the unit. Communication between inverters is then managed automatically. Consult the manual for wiring details.

USER MANUAL TISSEL100 Pedrollo

cod 12039901TS1 05/21

Red industrial sensor device labeled 'TISSBIL-100' connected to a blue box (no visible text or symbols on the device itself)

MADE IN ITALY

TISSEL-100

IT ISTRUZIONI ORIGINALI PER L'USO 4

EN ORIGINAL INSTRUCTIONS FOR USE....22

ES INSTRUCCIONES ORIGINALES DE USO....40

FR MODE D'EMPLOI ORIGINAL....58

Close-up of a TISSME 400 industrial control unit with attached tubing and sensor dial (no visible text or symbols)

UK legislation: 2008 No. 1597, 2016 No. 1101, 2016 No. 1091, 2019 No. 539, 2012 No. 3032

San Bonifacio, 13/11/2018

Pedrollo S.p.A.

Il Presidente

Silvano Pedrollo

EN - ORIGINAL INSTRUCTIONS FOR USE

CONTENTS

GENERAL INFORMATION......21

SAFETY REGULATIONS....21

DESCRIPTION OF THE PRODUCT 22

LIST OF PARTS 22

DESCRIPTION OF CONTROL PANEL 22

LIMITATIONS OF USE 22

TECHNICAL DATA 23

POWER AND ABSORPTIONS 23

SELF-LIMITATION DUE TO OVERLOAD....23

ILLUMINATED SIGNS 23

INSTALLATION 24

MONITORING AND DISPLAY 24

POSITIONING OF THE PRODUCT 24

ELECTRICAL CONNECTIONS 24

START UP 25

PRIMING OF THE PUMP 25

CONFIGURATION OF THE PARAMETERS 25

MODIFICATION OF THE PRESSURE OF THE SET 25

VISUALISATION OF THE FUNCTION PARAMETERS 25

VISUALISATION OF THE FIRMWARE VERSION (FW) 26

SETTING THE PARAMETERS IN THE HIDDEN LISTS 26

HIDDEN LISTS 26

MODIFICATION OF THE PARAMETERS BY USING THE KEYBOARD 27

SETTING THE BASIC PARAMETERS)....29

SETTING THE ADVANCED PARAMETERS (ADV) 30

INSPECTION LIST (INSP) 32

TEST 33

ALARMS 34

SEARCHING FOR FAILURES....35

GUARANTEE 37

DISPOSAL....37

DECLARATION OF CONFORMITY 37

GENERAL INFORMATION

This manual must always accompany this device and it must be kept in an accessible place so that the users and those responsible for its maintenance can consult it.

It is recommended that the installer/user should carefully read the specifications and the information contained in the present manual before using the product in order to avoid damage, the improper use of the equipment or the forfeiture of the guarantee.

This product must not be used by children or by persons with a reduced physical, sensory or mental capacity, or by those who lack experience or knowledge, if they have not received the necessary supervision and instruction. Care must be taken to avoid children playing with the device.

The manufacturer does not accept any responsibility in the event of accidents or damage caused by negligence or non-compliance with the instructions contained in this brochure or in conditions which differ from those set out below. Also it does not accept any responsibility for damage caused by the improper use of the pump.

Do not place any weights or other boxes on top of the package.

SAFETY REGULATIONS

In this manual symbols with the following meaning have been used:

This symbol warns that non-compliance with the specifications brings with it the risk of electric shocks.

This symbol warns that non-compliance with the specifications brings with it the risk of harm to persons or damage to property.

Before installing and using the product:

• Carefully read this manual in all its parts.
• Installation and maintenance must be carried out by qualified personnel responsible for establishing the electrical connections in accordance with the existing rules and regulations.
• The manufacturer does not accept any responsibility for damage caused by maintenance or repairs carried out by unqualified personnel and/or by spare parts which are not original.
• The use of spare parts which are not original, tampering or misuse will result in the forfeiture of the guarantee.

During the initial installation and in case of maintenance make sure that:

• The power supply has been switched off
- The power supply is provided with safeguards and in particular a highly sensitive circuit breaker (30 mA in class A for domestic applications and in class B for industrial applications) and grounding in conformity with the rules.
- Before removing the lid of the inverter or starting procedures on it the power supply must be disconnected before waiting at least five minutes so that the capacitors have the time to lose their charge through the incorporated discharge resistors.
- Do not remove the board cover and/or disconnect the electricity to the pump if the inverter is in operation.
- WARNING: when the TISSEL-100 is out of service (red LED flashing) it is still electrically charged. Before any form of intervention on the pump or on the inverter it is obligatory to disconnect the power supply to the pump.

Emergency Stop

Whilst the TISSEL-100 is in operation it is possible to carry out an emergency stop by pressing the OFF/ON switch.

DESCRIPTION OF THE PRODUCT

TISSEL-100 is a speed regulator with the following characteristics.

• Input is a single-phase alternating voltage.
  • Supplies a three-phase alternating voltage.
• Keeps the pressure of the installation constant (curves with variable revolutions).
• Controls the hydraulic and electrical operating parameters, and protects the pump from faults.

- It can be fitted with an expansion card which enables it to work in parallel with other inverters in the pump units and to manage an input signal and an output signal.

- It adapts to function with any type of pressurisation plant including current ones.

- It is energy saving as it limits the start-up and operating electric current.

- Allows the selection of the supply and output voltage..

LIST OF PARTS

1. Inverter
2. Pump
3. Control Panel
4. Cable seal
5. Power card cover
6. Three part coupling
7. Technical data plate
8. Fuse
9. Non return valve group
10. Expansion card cover
11. Capacitors box cover

1 2 3 4 5 6 6

11 7 10 8 9

DESCRIPTION OF CONTROL PANEL

1.ON/OFF switch

1. LED – red when POWER on
2. LED – green when in operation STATUS
3. Display
4. SET key
5. Keys of the slider arrows

TISSEL-100 INVERTER © P#DROLLO® SET OFF OFF 1 2 3 4 5 6

LIMITATIONS OF USE

• Maximum working pressure: 9 bar (130 p.s.i.).
- Permissible fluids: clean water and chemically non-aggressive liquids; if the liquids contain impurities install a filter upstream.
• Maximum ambient temperature: 40 °C, with the possibility of changing the air.
• Minimum ambient temperature: 0 °C
• Maximum temperature of the fluid: 50 °C
• Minimum temperature of the fluid: 0 °C
- Permitted variation in the supply voltage + / - 10% compared to the plate data.
- Tissel-100 is not suitable for pumping inflammable liquids or for operating in areas where there is a danger of explosion.

TECHNICAL DATA

• Supply voltage: 230+/-10% V single phase
• Outlet voltage: 230 V three-phase
• Frequency: 50-60 Hz
• Level of protection: IP 65
• Vertical work position, with entrance of liquid from below and exit from above.

ATTENTION: in the presence of a low voltage (nominal value -10%) there may be power surges at the start and at maximum power

POWER AND ABSORPTIONS

Model V in V out A out Fuse (A) P2 max (kW) P2 max (HP)
TISSEL-100 (7 A) 1 ~ 230 V 3 ~ 230 V 7 20 (6x32) 1.1 1.5
TISSEL-100 (12 A) 1 ~ 230 V 3 ~ 230 V 12	25 (6x32) 2.2 3.0

SELF-LIMITATION DUE TO OVERLOAD

If the current recorded by the inverter or the temperature of the components of the inverter exceed the safety limits TISSEL-100 starts a progressive reduction in the frequency of operation until the values exceeding the limits return to normal.

ILLUMINATED SIGNS

ONOFFFLASHING	POWER ○ STATUS ○	TISSEL-100 does not detect a power supply.ATTENTION: the absence of a power supply is not guaranteed, the card could be damaged but still live.
	POWER ○ STATUS ○	TISSEL-100 is live but the pump is not running (STAND-BY)
	POWER ○ STATUS ○	TISSEL-100 is live and the pump is running
	POWER ○ STATUS ○	TISSEL-100 is live but OUT OF SERVICE (or in TEST), restoration is only manual
	POWER ○ STATUS ○	TISSEL-100 is in a state of alarm, restoration is only manual

INSTALLATION

MONITORING AND DISPLAY

During both the first installation and maintenance ensure THERE IS NO POWER in the line

During both the first installation and maintenance ensure the plant is UNPRESSURED

DO NOT OPEN THE COVERS OF THE INVERTER

In addition ensure that the electricity supply has protections and in particular has a differential switch of great sensitivity (30 mA in class A for domestic applications and in class B for industrial applications) and grounding in conformity with the regulations.

Verify that the data on the plate are those desired and that they are adequate for the installation.

Install TISSEL-100 in a place:

– protected from external agents
- ventilated, free of excess humidity or too much dust
— where it does not suffer from harmful vibrations or mechanical stresses from the tubes connected to it.

POSITIONING OF THE PRODUCT

• Fix the unit with screws onto a solid horizontal base.
• If the pump has to be installed externally where it might freeze protect it to avoid freezing. Freezing of the liquid contained in the body of the inverter causes irreversible damage.

IMPORTANT

For the correct functioning of the TISSEL-100 the installation of an adequate expansion tank is absolutely necessary.

The expansion tank:

• Accumulates water under pressure in order to reduce to a minimum the start of the pumps.
• It is indispensable in the presence of small losses of the installation.
• It absorbs eventual over-pressures coming from the plant.
• The minimum volume required in litres (for models with a membrane) is indicatively equal to 10% of the maximum flow rate of a single pump, expressed in l/min.

Example of a standard application: Qmax = 80 l/min → V = 80 x 10% = 8 litres (rounded up by excess to the commercial size)

- Pre-load pressure (with an empty plant): approximately 70% of the work pressure:

Example: Pset = 4 bar → Pre-load pressure = 4 x 70% = 2.8 bar

ELECTRICAL CONNECTIONS

• The electric connections between the pump and the inverter are implemented in full in the factory and therefore for its functioning nothing needs to be done.
• TISSEL-100 is connected to the electricity supply (230 V/50 Hz) by means of an electric cable.

START UP

PRIMING OF THE PUMP

• Before switching on read the attached manual and follow the instructions, in order to avoid errors in settings and operations which could cause anomalies in functioning.
• Do not switch on the pump when it is dry, not even for a few seconds.
• Before switching on the pump, prime the pump.
• Insert the plug in the socket.
• After 10 seconds the STARTING phase ends and TISSEL-100 returns to the same operating conditions which it was in when it was last switched off:

– IN SERVICE if when it was last switched off it was IN SERVICE.

- OUT OF SERVICE if when it was last switched off it was OUT OF SERVICE (OFF).

Close-up of a TISSA 100 industrial control unit with attached tubing and sensor dial (no visible text or symbols)

In the case of an accidental fall in power, if TISSEL-100 was IN SERVICE (ON), when the power returns it will automatically return to IN SERVICE (ON).

• To put TISSEL-100 in service press the key (1) ON/OFF on the control panel.
  • TISSEL-100 starts to function.
• If the pump is not correctly primed place TISSEL-100 into the TEST mode (manual control) and gradually open the delivery valve (for its functioning in TEST mode see the respective chapter later in this manual).

ATTENTION: the inverter is perfectly configured in accordance with the predefined factory settings, in order to function correctly with the associated pump.

If it were necessary to modify the factory settings of the TISSEL-100 set the inverter using the parameters in the HIDDEN LIST (see chapter SETTING UP PARAMETERS IN THE HIDDEN LISTS).

CONFIGURATION OF THE PARAMETERS

MODIFICATION OF THE PRESSURE OF THE SET

To increase by 0.1 bar press both the keys at the same time	SET +	example: P 3.2 → P 3.3
To decrease by 0.1 bar press both the keys at the same time	SET +	example: P 3.2 → P 3.1

VISUALISATION OF THE FUNCTION PARAMETERS

- To visualise the parameters on the display whilst it is functioning scroll with the keys

- By pressing the key

one returns to the visualisation of the pressure of the system on the display.

DISPLAY DESCRIPTION U.M.
P 3.2	SYSTEM PRESSUREMeasured pressure of the system	bar
F 45	WORK FREQUENCYImmediate frequency of operation of the motor	Hz
A 6.5	ABSORBED CURRENTImmediate current absorbed by the motor – ATTENTION: RMS value:the reading of the electric current entering and exiting from the inverter, registered by normal measuring instruments (eg. amperometric clamp), could be incorrect.	A
Tm 50	TEMPERATURE OF POWER MODULETemperature of the electronic power module of the inverter	°C

VISUALISATION OF THE FIRMWARE VERSION (FW)

In order to visualise the FIRMWARE (FW) version of the INTERFACE (FWI) card and the POWER (FWP) card:

• Take the TISSEL-100 OUT OF SERVICE (OFF) by pressing the OFF ON key

- Press both the keys at the same time

SETTING THE PARAMETERS IN THE HIDDEN LISTS

In order to enter into the HIDDEN LISTS where there are the advanced parameters and if it were necessary to modify the factory values of these same parameters proceed as follows.

• Take the TISSEL-100 OUT OF SERVICE (OFF) by pressing the OFF ON key

- Press both the keys at the same time + + - SET

HIDDEN LISTS

BASIC	BASIC LIST Parameters	These are BASIC PARAMETERS which have to be set depending on the application.
ADV	ADVANCED LIST Parameters	These are the ADVANCED PARAMETERS which improve the functioning and which require a detailed knowledge of the system.
INSP	INSPECTION LIST Parameters	These are the INSPECTION PARAMETERS which enable the user to inspect the operational status of the system, visualising hours of work, number of starts, history of the alarms, etc.
TEST	TEST Mode (accessible only in the OFF mode)	The TEST mode allows one to start and stop the pump manually (ON/OFF key) and modify the frequency by 1 Hz at a time. It also allows one to control the functional parameters of the motor and of the inverter.ATTENTION: when functioning manually some of the automatic controls are excluded and the operator must avoid any wrong manoeuvres.

MODIFICATION OF THE PARAMETERS BY USING THE KEYBOARD

To SCROLL the parameters of the HIDDEN LISTS use the switches

To ENTER and EXIT from the parameters use the switches

To MODIFY the parameters use the switches

STRUCTURE OF THE LIST

BASIC

P SET PRESSURE

2P SECOND SET PRESSURE

A CURRENT TO THE MOTOR

RO DIRECTION OF ROTATION OF THE MOTOR (only models with three-phase output)

ADV

d DIFFERENTIATED RESTART PRESSURE

MF NOMINAL FREQUENCY OF THE MOTOR

It is imperative the BASIC PARAMETERS for the configuration of the inverter are set during the installation.

BASIC

DISPLAY	PARAMETERS	DESCRIPTION	u.m. Default Min Max Step
P 3.5	SET PRESSURE(bar)	Sets the value of the constant pressure in the plant.	bar 3.5 1 10 0.1
			psi 50 15 130 1.5
2P 2.5	SECOND SET PRESSURE(bar)	Sets a second pressure value.To activate it the EI parameter must be configured in the advanced parameters	bar 2.5 1 10 0.1
			psi 50 15 130 1.5
A 6.0	MOTOR CURRENT (A)	Sets the nominal current of the motor on exit from the inverter (current of the motor – see name plate).In the presence of a low network voltage the current set must take into consideration a margin (eg. 15%) which compensates for the low voltage.
RO >	DIRECTION OF ROTATION OF THE MOTOR(only models with a three-phase outlet)	ONLY PRESENT FOR A THREE-PHASE OUTLET - Sets the direction of rotation of the three-phase motor (clockwise or anti-clockwise)

SETTING THE ADVANCED PARAMETERS (ADV)

The following is the list of the ADVANCED PARAMETERS which improve the functioning and which require a detailed knowledge of the system

ADV

DISPLAY PARAMETERS DESCRIPTION			u.m. Default Min Max Step
d 0.40	DIFFERENTIAL RESTART PRESSURE	Sets the differential between the pressure selected (SET PRESSURE) and the effective restart pressure	bar 0.5 0.4 1.0 0.1
			psi 6 6 15 1.5
MF 50	NOMINAL FREQUENCY OF THE MOTOR	Sets the nominal frequency of the motor. The set value must be the same as that of the nameplate of the motor	Hz	50	50	60	-
LF 30	MINIMUM FUNCTIONAL FREQUENCY	Sets the minimum functional frequency	Hz	30	25	40 1
HF 50	MAXIMUM FUNCTIONAL FREQUENCY	Sets the maximum functional frequency. ATTENTION: the increase in the maximum frequency compared to the nominal frequency can cause strong overloads of the motor.	Hz	MF	MF-5	MF-3	1
Td 10	DELAYED STOP CAUSED BY DRY RUNNING	Sets the delayed stop of the pump in conditions of dry running. ATTENTION: too high values of a delayed stop can damage the pump	sec	10 1	100	1
PF .50	MINIMUM POWER FACTOR	Sets the minimum value of the power factor below which the inverter stops the pump to stop it running dry. In order to define the minimum value of the power factor read the value with the inflow completely closed and as a margin subtract 3 points.	-	0.50 0.50 0.99 0.01
TPF 0	RETARDED STOP CAUSED BY POWER FACTOR	Sets the delay in stopping the pump in conditions of a power factor below the minimum one. The delay must be as short as possible as the pump must never run when dry. Setting the value at "0" one excludes the control of dry running with COSFI	sec	0	0	3	1
TP10	INTERVALS BETWEEN RESTARTS CAUSED BY DRY WORKING	Sets the interval between two successive automatic attempts to restart after a stop due to dry working. Setting the value to "0" one excludes automatic attempts to restart	min 10 0	100	1
TF 3	RETARDED STOP DUE TO NO FLOW	Sets the delay in stopping the pump in conditions of no flow	sec	3 1 15 1

Follows

DISPLAY PARAMETERS DESCRIPTION			u.m. Default Min Max Step
RF 4	RAPIDITY OF INVERTER REACTION	Sets the rapidity of response of the inverter to changes in pressure; the rapidity of the responses depends on the characteristics of the facility.	-3	1	5	1
FS 10	FREQUENCY OF COMMUTATION OF THE MODULE	Sets the frequency of commutation of the power module. In the case of a long power cable without a sinusoidal filter this frequency must be reduced to the minimum value.	kHz 84122
US 0	ANTI-BLOCKAGE START-UPS	Sets the interval between two successive automatic “anti-blockage” start-ups (for long periods of inactivity); setting the value at “0” the function is disabled.	min 009991
EI 0	ENTRANCE SIGNAL Sets the FUNCTION of the incoming signal (of the clean contact type, NO or NC)		-0		Values of the parameter 0/1/2/3/4/5
			EI = 0: no function, the state of the entrance is ignored EI = 1: entrance level signal (NC) EI = 2: start and stop by external signal (NC) EI = 3. Passage to the 2nd SETPOINT of pressure (NC) EI = 4: entrance external flow signal (NC): substitutes the signal coming from the non-return valve EI = 5. Entrance alarm reset signal
EO 0	EXIT SIGNAL Max 2 A @ 250 Vac Max 1 A @ 30 Vdc	Sets the FUNCTION of the exit signal (of the clean contact type, NO or NC)	-0		Values of the parameter 0/1/2/3
		EO = 0: no function; the relay has not been activated EO = 1: alarm sounds; the relay is activated if the inverter alarm is set off EO = 2: pump switched on: the relay is activated if the pump is switched on EO = 3: recycling function; activates the exit relay at time intervals defined by the Al parameter
AI 60	RECYCLING FUNCTION (min)	Sets the intervals of activation of the exit signal (of the clean contact type) and it is active if E0 is set at value 3	min	6019991
AT 10	RECYCLING ACTIVATION TIME	Sets the intervals of activation of the exit signal (of the clean contact type)	sec	1019991
W NC	LINE OF INVERTER	Activates the communication between two or more inverters defining the task of each unit: MS (MASTER Unit), S1/S2 (SLAVE units), NC (operation with a single inverter)	-	NC	Values of the parameter NC/MS/S1/S2
V 230	LINE VOLTAGE (V) Defines the supply voltage 230 V for single-phase powered versions 400 V for three-phase powered versions		V-	-	-	-

Follows

DISPLAY PARAMETERS DESCRIPTION			u.m. Default Min Max Step
Pd 70	iDRY PRESSURE (%) Sets the value of the minimum pressure (expressed as the % of the SET pressure) which must be reached when there is no flow as otherwise the dry running alarm is activated.		% 70 10 100 1
FM	FLAT ADJUSTMENT Activates/deactivates the FLAT modulation; the FLAT modulation reduces the heating of the power components of the inverter		-	1	0	1	1
SET.F	RESETTING OF FACTORY PARAMETERS	By means of this function the parameters entered in the BASE and ADV lists are reset at the factory values. ATTENTION: DO NOT USE THIS FUNCTION in the UPV-OS pumping units as these models have a special setting.In order to reset the parameters press the SET switch and keep it pressed until “OK” appears on the display (SET → *****→ OK)

INSPECTION LIST (INSP)

The INSP (Inspection) list allows one to visualise the history of functioning of the inverter, in particular the hours of functioning, the number of start times, the registration of the alarms.

INSP	WH	HOURS OF FUNCTIONING OF THE PUMP	Hours of functioning of the pump (motor switched on
	TH	HOURS INVERTER SWITCHED ON	Hours of functioning (device switched on, with pump functioning or in STAND-BY)
	NS	TOTAL NUMBER OF STARTS	Number of starts of the pump, from the time of installation.
	SH	AVERAGE NUMBER OF STARTS	Average number of starts each hour the inverter is switched on
	E1	LAST ERROR Last error registered
	E1H	HOUR OF LAST ERROR	Hour last error registered (referred to TH)
	E2	PENULIMATE ERROR	Penultimate error registered
	E2H	HOUR OF PENULTIMATE ERROR	Hour penultimate error registered (referred to TH)
	E3	THIRD LAST ERROR	Third last error registered

Follows

E3H	HOUR OF THIRD LAST ERROR	Hour third last error registered (referred to TH)
E4	FOURTH LAST ERROR Fourth last error registered
E4H	HOUR OF PENULTIMA ERROR	Hour fourth last error registered (referred to TH)
EE	ZERO SETTING ERRORS Allows one to zero set the errors register; to zero set the register press the SET button and keep it pressed until “OK” appears on the display (SET → ***** → OK)

TEST

To switch on and regulate the pump manually:

• Enter into TEST mode through access to the HIDDEN LISTS.
• Proceed as shown below to start up and adjust the speed of the pump.
• During the TEST it is possible to display all the operating parameters (through the display of the operating parameters).

INSTRUCTION		DISPLAY
TEST mode (the word TEST appears on the display)		TEST
Switch on the pump by pressing the OFF/ON switch; the pump starts up at the minimum frequency	OFF-ON	P 2.0
Display the operating frequency by scrolling with the arrow		F 30
Vary the operating frequency by 1 Hz at a time with the arrows		F 35
Display the operating parameters with the arrows		A 3.5
At the end of the TEST switch off the pump by pressing the OFF/ON switch	OFF-ON	OFF

ALARMS

OVER CURRENT % Alarm due to overcurrent greater than the planned tolerance.The inverter stops the pump; the reset is only manual.
CURRENT LIMIT Alarm due to overcurrent greater than the capacityof the module.The inverter stops the pump the reset is only manual.
iDRY	It arises if in the absence of flow the pump is unable to reach the set pressure but it reaches at least a previously fixed percentage of the set pressure expressed by the parameter PD; the inverter does not arrest the pump which continues to work normally with the message “i-dry” on display.
DRY RUNNING	It arises if, in the absence of flow, the pump is unable to reach the set pressure but it does not even reach a previously fixed percentage of the setpressure , expressed by the PD; the inverter arrests the pump. The error is zeroed after the TP time and the inverter starts functioning again automatically
LOW PRESS	It arises if the pump is rotating at maximum frequency (50/60 Hz) in the presence of a flow, and the pressure does not reach 0.3 bar; the inverter stops the pump. The error is cancelled after the TP interval and the inverter restarts automatically.
LOW VOLTAGE	A drop in voltage has been registered (even very briefly) which exceeds the functional tolerance (-15%); the inverter stops the pump; the error is overcome after one minute and the inverter restarts automatically.
HIGH VOLTAGE	A surge in voltage (even very briefly) which exceeds the functional tolerance (+15%) has been registered; the inverter stops the pump; the error is overcome after one minute and the inverter restarts automatically.
HIGH TEMPERATURE MOD	The temperature of the module of the inverter has reached the first alarm threshold; the maximum frequency of functioning is automatically limited but the inverter continues to function; the error is overcome when the temperature of the module falls below 70 °C.
OVER TEMPERATURE MOD	The temperature of the module of the inverter has reached the second alarm threshold; the inverter stops the pump, the error is overcome when the temperature of the module returns to below 70°C. and the inverter restarts automatically.
INPUT ERROR	There has been an inversion of the links of input/exit towards the motor. The inverter is blocked; the error is overcome when the cables are correctly connected in the battery lead connection.
COM ERROR	There has been an error in the internal communication; if the message persists the electronic cards could be damaged.
PHASE ERROR	(Only for inverters with a three-phase exit): one of the three phases has 50% less current than the other two; the inverter arrests the pump, the restart is manual.
LOW LEVEL	It arises when the digital EI entrance is configured as a level signal (EI = 1) and the signal is not present. When the signal returns the message disappears and the inverter returns to its normal function.
EXT OFF	This arises when the digital entrance EI is configured as being activated by an external order (EI=2) and the signal is not present. When the signal is again present (external restoration) the message disappears and the inverter returns to function normally.
→ OFF	This arises when the current is switched off; the condensers are discharged, for safety reasons, by the discharge resistors. The operation lasts about 10 seconds.

SEARCHING FOR FAILURES

• Verify that the inverter has been correctly attached to the electric cable
• Verify that the pump has been correctly attached to the inverter
• Verify that all the cables and connections are working.

PROBLEM The pump does not switch on
Message Cause Intervention
None Interruption of the	electricity supply Restore the electricity supply
None Blown fuses Replace the fuses
None Intervention of line	protections Verify the correct calibration of the protection
INPUT ERROR (only models 1/1) - The connections		Verify the LINE and MOTOR connections and reconnect correctly
PROBLEM Intervention of the differential switch to protect the power line of the inverter
Message Cause Intervention
None The differential switch is inadequate to supply the the inverter		Substitute the differential switch with a suitable direct current type for the components of the switches (Class A)
PROBLEM The pump does not switch on
Message Cause Intervention
OFF The pump is out of service (switched off manually)		Put the pump back in service pressing the ON/OFF switch
PROBLEM The pump has stopped and does not restart
Message Cause Intervention
OVER CURRENT Excess absorption of current compared to the set value (parameter A in BASIC PARAMETERS)		- Check the correct setting of the current- Check that the voltage under load is never too low (min - 15%)- That the pump turns freely- That the rotation is in the right direction- That the cables are of the right size
CURRENT LIMIT Serious excess of absorption of current that exceeds the capacity of the inverter module		- Check that the pump is not blocked- Reduce the acceleration of the motor (factory parameter)
DRY RUNNING (DRY RUNNING PF)	- No intake water- Pump not primed- Aspiration obstructed- Reversed rotation of the motor	- Verify the presence of intake water- Switch on the pump- Check the aspiration- Invert the sense of rotation of the pump motor
LOW PRESS The system does not reach the minimum pressure		Check there are no breakages in the tubes.
LOW VOLTAGE Change in the voltage greater than -15% of the voltage on the plate		Stabilise the current to keep it in the ± 15% tolerance
HIGH VOLTAGE	Change in the voltage greater than +15% of the voltage on the plate	Stabilise the current to keep it in the ± 15% tolerance
OVER TEMP MODULE	Increase in temperature not tolerated by the inverter module due to overload or excessive ambient temperature	- Verify that there are no accidental overloads- Improve the cooling of the surroundings

Follows

PROBLEM The pump does not switch on
Message Cause Intervention
COM ERROR The communication between the control card and the voltage card is suspended		If the message persists the the electronic cards could be damaged
LOW LEVEL Signal of level not present with Entry Signal of level activated		Verify the presence of water in suction or the functioning of the level signal
EXT OFF Put out of service through an external signal with external Signal Entrance active		Put back into service via the external signal
None Breakdown of the pressure sensor Verify the reading on the display with a reference manometer, re-programme or substitute the pressure sensor
PROBLEM Pump always functioning, even if not required
Message Cause Intervention
None Leaks in the plant greater than 2 l/min Find the leaks and block them
None Breakdown or obstruction of the load sensor		Inspect and clean the load sensor
PROBLEM The pump stops too soon, even if there is a demand
Message Cause Intervention
None Fault of the flow sensor sensor Verify the functioning of the flow sensor
PROBLEM Performance of the pump below that rated
Message Cause Intervention
None Presence of air in the intake manifold Clean out the intake manifold
None Pump obstructed or damaged Inspect the pump and eliminate the problem

GUARANTEE

Before installing and using the product read all the parts of this manual carefully. The installation and the maintenance must be undertaken by qualified personnel responsible for the hydraulic and electrical attachments in accordance with the applicable current norms.

The manufacturer declines any responsibility for damages caused by an improper use of the product and is not responsible for damages caused by maintenance or repairs carried out by unqualified personnel and/or with non-original spare parts. The use of non-original spare parts, tampering with the product or improper use will result in forfeiture of the guarantee of the product which covers a period of 24 months from the date of purchase.

DISPOSAL

In order to dispose of the parts of which the cards of the TISSEL-100 are made you must respect the norms and the laws which are active in the countries where the group is being used.

Do not discard the polluting parts in the environment.

Correct disposal of WEEE (DIRECTIVE 2012/19/EU)

DECLARATION OF CONFORMITY

CE UK EAC

We hereby declare under our exclusive responsibility, that the product in question results as being in conformity of what is requested by the following European Union Directives, including the latest changes, and by the relevant national laws of implementation.

2006/42/EU, 2014/35/EU, 2014/30/EU, 2009/125/EU, 547/2012/EU, 2011/65/EU, 2012/19/UE

UK legislation: 2008 No. 1597, 2016 No. 1101, 2016 No. 1091, 2019 No. 539, 2012 No. 3032

San Bonifacio, 13/11/2018

Pedrollo S.p.A.

Il Presidente

Silvano Pedrollo

Labeled diagram of a mechanical device with numbered components and an upward arrow indicating motion or force direction.

11 7 10 8 9

Close-up of a TISSME 400 industrial control unit with attached tubing and sensor dial (no visible text or symbols)

PLACEMENT DU PRODUIT 62

CONEXIONES ELÉCTRICAS....62

DÉMARRAGE....63

AMORÇAGE DE LA POMPE....63

CONFIGURATION DES PARAMÈTRES 63

CHANGEMENT DE LA PRESSION DETARAGE....63

AFFICHAGE DES PARAMÈTRES DE FONCTIONNEMENT ....63

AFFICHAGE DE LA VERSION DU FIRMWARE (FW) 64

RÉGLAGE DES PARAMÈTRES DANS LES MENUS CACHÉS....64

MENUS CACHÉS 64

CHANGEMENT DES PARAMÈTRES À L'AIDE DU CLAVIER....65

RÉGLAGE DES PARAMÈTRES DE BASE (BASIC) 67

RÉGLAGE DES PARAMÈTRES AVANCÉS (ADV)......68

MENU INSPECTION (INSP)....70

TEST....71

ALARMES 72

RECHERCHE DES PANNES....73

GARANTIE 75

ÉLIMINATION 75

DÉCLARATION DE CONFORMITÉ....75

INFORMATIONS GÉNÉRALES

Labeled diagram of a mechanical device with numbered components and an upward arrow indicating motion or force direction.

11 7 10 8 9

DESCRIPTION DU PANNEAU DE COMMANDE

PLACEMENT DU PRODUIT

Close-up of a Tissel 400 industrial pump with attached tubing and control knob (no visible text or symbols)

DÉCLARATION DE CONFORMITÉ

CEEAC

Close-up of a TISSOL 400 industrial pressure pump with attached tubing and control panel (no visible text or symbols)

PEDROLLO® the spring of life